WaveMill WGX Series
¢ Application Examples
Sumitomo
Carbon Steel 1050 Machine Component Sumitomo
Cr-Mo Steel SAE4130 Block Material
Competitor
Competitor
Tool
Tool
WGX13125R —
WGX13063RS —
M/C BT30
Grade
ACP200
— —
Grade
ACP200
— —
Chipbreaker
G
Chipbreaker
L
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
2.500
2.500
6
6
4
4
v c (SFM)
v c (SFM)
720
720
990
990
v f (Inch/min)
v f (Inch/min)
33
33
24
24
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0098
.0098 .0098
.0039 .1575
.0039 .1575
.079 5.00
H
5.00
.394 to 1.575 .394 to .787
Dry
Dry
Dry
Dry
Surface roughness was significantly improved. Cutting force was reduced. Stable cutting can be performed with a low cutting load.
Stable cutting was achieved with low-rigidity machines. Machining was also possible with radial depth of cut 1.18” to 1.57”.
Low-rigidity Machine
Results
Results
Cr-Mo 4140 Steel Machine Component Sumitomo
General Structural Steel A283D A529 Gr.D Machine Component Sumitomo
Competitor
Conventional
Tool
WGX13125R —
Tool
WGX13080R —
Grade
ACP200
— —
Grade
ACP200
— —
Chipbreaker
FG
Chipbreaker
H
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
3.000
3.000
6
6
4
4
v c (SFM)
v c (SFM)
660
660
660
660
v f (Inch/min)
v f (Inch/min)
24
24
19
19
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0059 .1181
.0059 .1181
.0079 .0394 4.000
.0079 .0394 4.000
—
—
Wet
Wet
Dry
Dry
In heavy interrupted cutting, this tool achieved a longer tool life with good surface roughness.
Reduces chatter and exit burrs.
Results
Results
Sumitomo
Sumitomo
Pipe Steel Gr.65 Pipe
Conventional
309S Liquid Level Gauge Component
Conventional Single-Sided, 4 Corners
Tool
WGXM13125R —
Tool
WGX13160R
Grade
ACP200
— —
Grade
ACU2500
— —
Chipbreaker
G
Chipbreaker
G
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
6.000
6.000
8
8
7
7
v c (SFM)
v c (SFM)
990
990
660
660
v f (Inch/min)
v f (Inch/min)
29
29
13
13
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0047 .1575 4.000
.0047 .1575 4.000
.0051 .0591
.0051 .0591
—
—
Wet
Wet
Dry
Dry
Tool life extension of 300% achieved.
Tool life improved by more than 1.4 times per corner.
Results
Results
304 Stainless Steel Machine Component Sumitomo
17-4ph Stainless Steel Machine Component Sumitomo
Competitor
Competitor
Tool
Tool
WGX13100RS
— — —
WGX13100RS
— — —
Cutting Distance: 3.75m
Cutting Distance: 7.5m
Grade
ACM300
Grade
ACM200
Chipbreaker
G
Chipbreaker
G
Cutter Dia. (Inch) Number of Teeth
4.000
4.000
Cutter Dia. (Inch) Number of Teeth
4.000
4.000
5
5
5
5
v c (SFM)
v c (SFM)
500
500
500 9.5
500 9.5
v f (Inch/min)
v f (Inch/min)
14
14
WGX Series
WGX Series
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0059 .0787 .7874
.0059 .0787 .7874
.0039 .0394 2.953
.0039 .0394 2.953
Dry
Dry
Dry
Dry
High hardness and the superior oxidation resistance of PVD coating provides at least double the tool life.
The high wear resistance of CVD coating provides at least double the tool life.
Results
Results
Competitor's Product
Competitor's Product
H31
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