Sumi Dual Mill DGC Series ■ Chipbreaker Selection Cutter Diameter: ø 40 mm to ø 250 mm No. of Teeth: 3 to 10 Mounting: Metric/Inch Cutter Diameter Cutting Edges Attachment: Metric/Inch
Cutter Diameter: ø 50 mm to ø 250 mm No. of Teeth: 4 to 14 Mounting: Metric/Inch Cutter Diameter Cutting Edges
50 mm 250 mm 5 18 / Cutting Edges
40 mm 63 mm 3 4 Cutting Edges
Cutter Diameter
Cutter Diameter
Attachment: Metric/Inch
Attachment: Metric/Imperial
Attachment: Metric
P
K
S
N
P
K
M
Work Material
FL L FG G H S W
Chipbreaker
Appearance
DGC 13000EW
DGC 13000R(S) Standard Pitch
DGCM 13000R(S) Fine pitch
DGC 13000R(S) F
Standard Pitch
Fine Pitch
Extra Fine Pitch
Endmill Type
25°
25°
25°
25°
30°
Cutting Edge Cross Section
30°
30°
H
● High Reliability Employs Super ZX Coating, a multi-layered PVD coating grade, and CVD coating grade with enhanced coating strength provide stress control technology. Improved runout precision reduces tool life variation, achieving highly reliable tool life. 23° 30° Double-Sided, 2 Corners Not Available Not Available Not Available Not Available 16 (*)
8
Employs Super ZX Coating, a multi-layered PVD coating grade, and CVD coating grade with enhanced coating strength provided by newly developed stress control technology. Improved run-out precision reduces tool life variation to achieve highly reliable tool life. Low Resistance / With Wiper Edge Low Resistance Standard / With Wiper Edge Standard High Strength High Rake
Wiper
Features
● Multi-layered PVD Coating Multi-layered PVD Coating Light Cutting / Burr Prevention
● Wear Resistance Assessment Light Cutting General-purpose / Burr Prevention General-purpose
Heavy Cutting Non-ferrous Metal Finishing Surface Roughness Emphasised
Applications
Super ZX Coat Chipbreaker Selection Guide 60 ■ Chipbreaker Selection Guide Super ZX Coat *Can only be used in conjunction with 8 corner inserts
0.3
A Comp. A
Work Material
0.25
SCM435
B Comp. B
Low Wear
50 FL For Low-Burr Design FL For Low-Burr Design
Super ZX Coat
↑
0.2
L Light Cutting
Super ZX Coat
Tool
DGC
TiCN L Light Cutting
100
40 Coating Hardness
General-purpose (Standard)
ZXCoat ZX Coat FG For Low-Burr Design
0.15
General-purpose (Standard)
TiAIN FG For Low-Burr Design G
Cutting Conditions
0.1
30
=0.15mm/t =200m/min
G
(mm)
c
(GPa)
H Heavy Cutting
z p =2mm e =85mm
0.05
TiN
20
0 H Heavy Cutting
600
800 1,0001,200
0
1
3
5
10
20
25
Oxidisation Starting Temperature (°C)
(1Pass=300mm)
→ High
Starting Temperature For Oxidizatio
Number Of Passes
Cutting Edge Strength
· FG type chipbreakers feature a chamfered corner to minimize burrs and provide excellent milling quality. ● Improved Milling Quality Cutting Edge Strength → High
Ɣ Competitor's Product
Ɣ FG Type
For Low-Burr Design FG Type G Type
Burr Formation No Burrs FG type inserts with low-burr design enable high-quality milling with few burrs and minimal edge chipping
With Chamfer
Chamfered corners control burrs
Work Material : 4135 Too l : ø100
Cutting Conditions ：
c =660 SFM,
z =0.008 IPT
p =0.12in, e =3.35in
Area Prone To Burrs
Cutter Diameter And Cutting Edge Height
Cutting Edge Height Body Shape (Example: With Cutter Diameter of 100mm) Maximum Depth of Cut Maximum Depth of Cut Note that while the 8-corner and 16-corner types can be used interchangeably on the same body, they have different cutter diameters, cutting edge heights and maximum cutting depths.
16-corner: ONMT/ONET 16
8-corner: SNMT/SNET 8-c
63.0mm
61.4mm
100.0 102.9 Cutter Dia. DC (mm)
Insert
63.0 61.4 LF (mm)
APMX (mm)
0.236 0.118 APMX (in)
SNMT / SNET ONMT / ONET
6.0 3.0
ø100.0mm
ø102.9mm
16-corner Mounting Method
Press down rmly from above
Firmly align insert with guide faces, press down in the direction of the arrow, and tighten the screw to x the insert.
H34
Align with guide faces
Made with FlippingBook flipbook maker