Sumi Dual Mill DGC Series ■ Application Examples
Part/ Work Material
Machine Components / 1050
Part/ Work Material
Machine Components / 1050
Type
DGC Type Conventional Tool
Type
DGC Type Conventional Tool
ø80
ø160
DGC13080R (ø80)
DGC13160R (ø160) SNET13T6ANER-G (8 Corners)
Body
Body
Single-Sided Speci cation (4 Corners)
Single-Sided Speci cation (8 Corners)
SNET13T6ANER-G (8 Corners)
Insert
Insert
Tool
Tool
Number of Teeth Insert Grade Cutting Speed (SFM) Feed Rate per Tooth (IPT) Feed Rate (IPM) Axial Depth of Cut (in) Number of Workpieces (pcs/corner)
Number of Teeth Insert Grade Cutting Speed (SFM) Feed Rate per Tooth (IPT) Feed Rate (IPM) Axial Depth of Cut (in)
6 6 ACP200 PVD Grade 525 525
10 10 ACP200 PVD Grade 440 440
0.012
0.012
0.005
0.005
H
Cutting Conditions
Cutting Conditions
47
47
14
14
0.12
0.12 Wet 2
0.1
0.1
2
Cutting Time
287 min
Dry 287 min
Wet
Dry
Dry/Wet
Dry/Wet
Can be used under the same conditions as the single-sided inserts. Improves tool economy by doubling the number of cutting edges.
Reduces burrs and achieves higher milling quality compared to conventional tools
Part/ Work Material
Machine Components / 1050
Part/ Work Material
Machine Components / 1050
Type
DGC Type Conventional Tool
Type
DGC Type Conventional Tool
ø100
DGC13100R (ø100) SNET13T6ANER-G (8 Corners)
Body
ø125
DGC13125R (ø100) SNET13T6ANER-G (16 Corners)
Body
Single-Sided Speci cation (4 Corners)
Single-Sided Speci cation (8 Corners)
Insert
Tool
Insert
Tool
Number of Teeth Insert Grade Cutting Speed (SFM) Feed Rate per Tooth (IPT) Feed Rate (IPM) Axial Depth of Cut (in) Cutting Time Dry/Wet
Number of Teeth Insert Grade Cutting Speed (SFM) Feed Rate per Tooth (IPT) Feed Rate (IPM) Axial Depth of Cut (in)
5 5 ACM300 PVD Grade 492 492
8 8 ACM300 PVD Grade 525 525
0.006
0.006
0.01
0.01
Cutting Conditions
Cutting Conditions
14
14
37
37
0.08
0.08 Wet -
0.1
0.1
-
Cutting Time
-
Dry -
Wet
Dry
Dry/Wet
Doubles the number of cutting edges and provides over 3 times longer tool life per corner compared to conventional tools . Recommended Cutting Conditions (SNMT/SNET) ISO Material Hardness Cutting Speed Vc (SFM) Min. - Max. Feed Rate fz (IPT) Min. - Max. Depth of Cut ap (inch) Insert Grade
Reduces tool cost by doubling the number of cutting edges
Recommended Cutting Conditions (SNMT/SNET) ISO Material Hardness Cutting Speed Vc (SFM) Min. - Max. Feed Rate fz (IPT) Min. - Max. Depth of Cut ap (inch) Insert Grade
General Steel 180 to 280 HB 490 - 820 Mild Steel ≤ 180HB 590 - 1150 Die Steel 200 to 220 HB 490 - 660
.0039 - .016 < .12 ACU2500 ACP200 ACP300 .0039 - .018 < .12 .0059 - .014 < .12
General Steel 180 to 280 HB 490 - 820 Mild Steel ≤ 180HB 590 - 1150 Die Steel 200 to 220 HB 490 - 660
.0039 - .016 < .078 ACU2500 ACP200 ACP300 .0039 - .018 < .078 .0059 - .014 < .078
P
P
M Stainless Steel
M Stainless Steel
ACU2500 ACM300 ACU2500 ACK200 ACK300
ACU2500 ACM300 ACU2500 ACK200 ACK300
Q
Q
160 - 820
.0059 - .012 < .12
160 - 820
.0059 - .012 < .078
K Cast Iron 250HB 490 - 820
K Cast Iron 250HB 490 - 820
.0039 - .016 < .12
.0039 - .016 < .078
N Non-Ferrous Metals
Q Q Q
Q Q
1640 - 3300 .0059 - .014 < .12 DL1000
Titanium
100 - 250 100 - 250
.003 - .0075 < .078 ACU2500 ACM300 .003 - .012 < .078
Titanium
100 - 250 100 - 250
.003 - .0075 < .12 ACU2500 ACM300 .003 - .012 < .12
S
Exotic Alloy
ACU2500 ACK300
S
Exotic Alloy
250 to 350 HB 60 - 135
.003 - .008 < .078
ACU2500 ACK300
250 to 350 HB 60 - 135
.003 - .008 < .12
Recommended Cutting Conditions (SNMT/SNET) ISO Material Hardness Feed Rate fz (mm/t) Min. - Optimum - Max. Depth of Cut ap (mm) P General Steel 180 to 280 HB 150- 200 -250 0.10- 0.25 -0.40 < 4 ACU2500 Cutting Speed vc (m/min) Min. - Optimum - Max. Insert Grade
Recommended Cutting Conditions (ONMT/ONET) ISO Material Hardness Feed Rate fz (mm/t) Min. - Optimum - Max. Depth of Cut ap (mm) P General Steel 180 to 280 HB 150- 200 -250 0.10- 0.30 -0.50 < 2 ACU2500 Cutting Speed vc (m/min) Min. - Optimum - Max. Insert Grade
Mild Steel ≤ 180HB 180- 250 -350 0.10- 0.30 -0.45 < 4 Die Steel 200 to 220 HB 100- 150 -200 0.15- 0.25 -0.35 < 4 M Stainless Steel Q 160- 200 -250 0.15- 0.23 -0.30 < 3
Mild Steel ≤ 180HB 180- 250 -350 0.10- 0.50 -0.50 < 2 Die Steel 200 to 220 HB 100- 150 -200 0.15- 0.25 -0.30 < 2 M Stainless Steel Q 160- 200 -250 0.15- 0.23 -0.30 < 2
ACP200 ACP300 ACU2500 ACM300 ACU2500 ACK200 ACK300
ACP200 ACP300 ACU2500 ACM300 ACU2500 ACK200 ACK300 ACU2500 ACM200 ACM300
K Cast Iron 250HB 100- 200 -250 0.10- 0.30 -0.50 < 2
K Cast Iron 250HB 100- 200 -250 0.10- 0.25 -0.40 < 5
N Non-Ferrous Metals
Q
500- 750 -1,000 0.15- 0.23 -0.30 < 3 DL1000
Exotic Alloy
S
Q
30- 50 -80 0.10- 0.20 -0.30 < 2
ACU2500 ACM200 ACM300
Exotic Alloy
S
Q
30- 50 -80 0.10- 0.20 -0.30 < 3
H35
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
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