DNX(F) / DNH / DNHS High-efficiency Face Milling Cutters for Cast Iron and Cast Steel
■ Features ● Achieves high efficiency milling with a max. 0.31" depth of cut ● Employs negative inserts with chipbreakers that have a strong cutting edge on the double negative type body. Economical design using 8 corners ● Supports general to high-efficiency high-feed milling with three body types. Inserts can be used with all types
H
Negative inserts with a rake angle achieve low resistance and high feed milling
■ Product Range
DNHS Medium Depth of Cut High Feed Type
DNH Small Depth of Cut High Feed Type
DNX(F)
General-purpose Type
65°
24°
24°
5mm
8mm
3mm
0.3"
8mm
5mm
3mm
Maximum Depth of Cut
Maximum Depth of Cut
Maximum Depth of Cut
65°
24°
24°
Cutting edge angle
Cutting edge angle
Cutting edge angle
ø3.0" to ø8.0" ø3.0" to ø8.0"
ø80 to ø250mm ø80 to ø160mm
DNX General-purpose type DNXF General-purpose Fine-pitch Type
DNHS 12000R Medium Depth of Cut High Feed Type
DNH 12000R Small Depth of Cut High Feed Type
Cutter Dia.
Cutter Dia.
Cutter Dia.
ø80 to ø160mm
ø80 to ø160mm
Depth of Cut
Feed Rate
Large
Large
■ Comparison of Cutting Force
■ Usage Region (Cutting Cast Iron) Cut carbon steel at 20 to 30% reduction.
* The following conditions are provided as a general guide. Actual conditions will need to be adjusted according to tool overhang, machine rigidity, depth of cut and other factors.
4,500
0.08 0.04 0.12 0.16 0.20 0.24 0.28 0.32
(Cutting Conditions)
15% Reduction in Cutting Force
4,000
v c = 660 SFM f z = 0.012IPT a p = 0.2in Dry Work Material: FC250 Tool Diameter: 4.0in
DNX Type DNXF Type
3,500
DNHS Type
3,000
2,500
DNH Type
0
40
80
120
160
DNX Type
Competitor's Product
Table Feed Rate v f (IPM)
■ Recommended Cutting Conditions (See page H46 for Inch Parameters) DNX / DNXF Type DNHS / DNH
Feed Rate f z (mm/t) Min. - Optimum - Max.
Feed Rate f z (mm/t) Min. - Optimum - Max.
Cutting Speed v c (m/min) Min. - Optimum - Max.
Cutting Speed v c (m/min) Min. - Optimum - Max.
Insert Grade
Insert Grade
Work Material
Work Material
ISO
ISO
Hardness
Hardness
ACK200 ACK300 ACK200 ACK300
ACK200 ACK300 ACK200 ACK300
K Cast Iron 250HB 150- 225 -300 0.10- 0.20 -0.30
K Cast Iron 250HB 150- 225 -300 0.10- 0.55 -1.00
Ductile Cast Iron
Ductile Cast Iron
250HB 150- 200 -250 0.10- 0.18 -0.25
250HB 150- 200 -250 0.10- 0.55 -1.00
P Carbon Steel180to 280 HB 150- 175 -200 0.10- 0.15 -0.20 ACP200 Alloy Steel180to 280 HB 150- 175 -200 0.10- 0.15 -0.20 ACP200
P Carbon Steel180to 280 HB 150- 175 -200 0.10- 0.45 -0.80 ACP200 Alloy Steel180to 280 HB 150- 175 -200 0.10- 0.35 -0.60 ACP200
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.
For DNHS Type, insert heights are alternatively placed, so the actual feed rate per tooth is double. Use with f z = 0. 5 mm/t (actual feed rate 1.0 mm/t) as the upper limit. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.
Note
H44
Note
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