WaveMill WEZ Series
■ Insert Grades Selection Guide The WEZ Series debuts with brand new inserts grades: ACP2000, ACP3000, ACK2000, ACK3000, DL2000, H20, T2500A & ACU2500. Highlighted by the newly developed general-purpose ACU2500 Grade, suitable for a wide range of materials. Enhanced lineup of coatings in addition to carbide and cermet for milling steel, stainless steel, cast iron, exotic materials, and aluminum alloy.
Finishing to Light Cut
Medium Cut
Rough to Heavy Cut
Finishing to Light Cut
Medium Cut
Rough to Heavy Cut
Work Materials
Work Materials
ACP2000
ACK2000
C
C
ACU2500
ACK3000
P
P
Cast Iron
ACU2500
ACP3000
Steel
P
P
H
T2500A
DL2000
P
ACU2500
P
Stainless Steel
Non-Ferrous Metal
ACM200
C
H20
ACM300
Exotic Alloy
P
The letters "C" and "P" at the end of each grade indicate the coating type.
: CVD : PVD C P
■ Coating Features
New Absotech TM (absolute technology) coating technology for absolute stability
CVD
PVD
New Super Multi-Layered Composition
Special Surface Treatment Suppresses thermal cracking by introducing high compressive stress, resulting in chipping resistance more than twice as good as conventional types By controlling the growth direction, Al2O3 is reinforced for crater wear resistance more than twice as good as conventional types Crystal Orientation Control Al 2 O 3
Al 2 O 3
High Adhesion Strength Significantly improved coating adhesion Chipping resistance more than twice as good as conventional types conventional wear resistance due to a fine crystal structure AlTiCrBN-based nano-layered coating Higher hardness and twice the
Film
5nm
TiCN
Cross Section of Cutting Edge Coating TEM Image
High Hardness TiCN
Increased TiCN hardness by using a C-rich composition for flank wear resistance more than twice as good as conventional types
Carbide substrate
Carbide substrate
Applicable Grades: ACP2000, ACK2000
Applicable Grades: ACU2500, ACP3000, ACK3000
Coating Thickness (μm)
Work Materials
Grades
Features
General-purpose grade for steel, stainless steel, and cast iron Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus a new coating with excellent wear resistance and chipping resistance, realizing stable long tool life with various work materials. Stable long tool life in high-speed machining is acheived with a new coating and a tough carbide substrate with excellent thermal crack resistance. Thanks to the excellent thermal crack resistance conferred by high thermal conductivity and the improved toughness due to the finer and more uniform structure. This cermet grade produces high levels of fracture resistance and wear resistance. Adopts a very tough carbide substrate, plus a new coating with excellent wear resistance and chipping resistance, results in stable long tool life for wet machining of steel.
Steel
Stainless Steel
ACU2500
3
Cast Iron
Exotic Allo
ACP2000
10
ACP3000
3
Steel
T2500A
—
Manages superb stability in machining of high-hardness stainless steel, due to a high-strength carbide substrate and highly wear-resistant coating.
ACM200
6
Exotic Allo
y
Stainless Steel
Executes superb stability in machining of stainless steel, due to a high-strength carbide substrate and highly chipping-resistant coating.
ACM300
3
Stable long tool life with high-speed machining of cast iron is attained by adopting a new coating with excellent thermal resistance and a tough carbide substrate. Utilizes a carbide substrate with excellent wear resistance, in addition to a new coating with excellent wear resistance and chipping resistance, resulting in stable long tool life in dry machining of cast iron. DLC coating grade for non-ferrous metal machining with a low coefficient of friction and excellent adhesion resistance. Uncoated grade for non-ferrous metal machining with excellent wear resistance and fracture resistance.
ACK2000
10
Cast Iron
ACK3000
3
DL2000
0.5
Non-Ferrous Metal
H20
—
H52
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