WaveMill WEZ Series ■ Recommended Cutting Conditions
Cutting Width a e = 0.393”
WEZ11 Type Tool: WEZ11020E03, Insert: AO o T11T3 Cutting Conditions: Depth of Cut = 0.118", Cutting Width = 0.393", Dry
Depth of Cut a p = 0.118”
Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000 Feed Rate per Tooth f z (IPT) Min. - Max. 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.003 - 0.007 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.003 - 0.008 0.004 - 0.014 Cutting Speed v c (SFM) Min. - Max.
Part Material
H
125 G 885 - 1,335 985 - 1,450 820 - 1,265 755 - 1,190 190 G 560 - 975 660 - 1085 500 - 905 430 - 830 250 G 460 - 800 525 - 885 400 - 725 345 - 670 270 G 360 - 635 430 - 705 330 - 600 280 - 545 300 G 230 - 400 265 - 440 200 - 360 165 - 325 180 G 525 - 920 625 - 1015 460 - 850 400 - 775 275 G 310 - 550 360 - 600 265 - 500 230 - 450 300 G 280 - 475 330 - 550 250 - 450 215 - 415 350 G 200 - 365 230 - 400 165 - 325 150 - 310
Steel, Carbon Steel 1015
1045
1045 Hardened High Carbon Steel
High Carbon Steel, Hardened Low-alloy Steel 4140, 8620
P
4140, 8620 Hardened 4140, 8620 Hardened 4140, 8620 Hardened
200 G 460 - 800 525 - 885 400 - 740 325 G 180 - 310 200 - 365 165 - 290
High Alloy Steel, D2, H13, A2
D2, H13, A2 Hardened
Stainless Steel 430 & others (Martensitic / Ferritic) Stainless Steel 403 & Others (Martensitic Hardened)
200 G 360 - 620
460 - 685 300 - 505
M
240 G 330 - 550
410 - 620 265 - 450
304/316 Stainless Steel (Austenitic)
180 G 400 - 650
500 - 725 330 - 550
G 500 - 905 G 300 - 550 G 100 - 200 G 200 - 365
820 - 1,265 560 - 975 500 - 760 330 - 580
Cast Iron
K
Ductile Cast Iron
115 - 220 85 - 180 230 - 400 165 - 325
Exotic Alloy Heat-resistant Alloy
S
Ti Alloy
S S S
1,640 - 3,610 560 - 905 985 - 1,265
Aluminum Alloy Si less than 12.6% Aluminum Alloy Si more than 12.6%
N
Copper Alloy
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work material rigidity, depth of cut and other factors. Note
Cutting Width a e = 0.630”
WEZ17 Type Tool: WEZ17032E03, Insert: AO o T1705 Cutting Conditions: Depth of Cut = 0.197", Cutting Width = 0.630", Dry
Depth of Cut a p = 0.197”
Grade ACU2500 ACP2000 ACP3000 T2500A ACK2000 ACK3000 ACM200 ACM300 DL2000 Feed Rate per Tooth f z (IPT) Min. - Max. 0.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.0080.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.0120.004 - 0.014 Cutting Speed v c (SFM) Min. - Max.
Part Material
125 G 935 - 1,4101,035 - 1,520870 - 1,335 790 - 1,245 190 G 590 - 1,030 690 - 1,140 525 - 960 445 - 865 250 G 475 - 830 560 - 920 430 - 775 360 - 705 270 G 380 - 670 445 - 740 330 - 615 300 - 560 300 G 230 - 420 280 - 455 215 - 380 180 - 350 180 G 560 - 960 660 - 1,065 495 - 905 430 - 815 275 G 330 - 560 380 - 635 280 - 525 250 - 490 300 G 300 - 505 345 - 560 250 - 470 215 - 430 350 G 215 - 360 250 - 420 180 - 345 165 - 310
Steel, Carbon Steel 1015
1045
1045 Hardened High Carbon Steel
High Carbon Steel, Hardened Low-alloy Steel 4140, 8620
P
4140, 8620 Hardened 4140, 8620 Hardened 4140, 8620 Hardened
200 G 475 - 830 560 - 920 430 - 775 325 G 180 - 325 215 - 360 165 - 310
High Alloy Steel, D2, H13, A2
D2, H13, A2 Hardened
Stainless Steel 430 & others (Martensitic / Ferritic) Stainless Steel 403 & Others (Martensitic Hardened)
200 G 380 - 630
475 - 705 330 - 525
M
240 G 345 - 560
430 - 635 280 - 470
304/316 Stainless Steel (Austenitic)
180 G 410 - 685
525 - 760 345 - 580
G 525 - 960 G 315 - 580 G 100 - 220 G 200 - 380
870 - 1,335 590 - 1,030 525 - 800 345 - 620
Cast Iron
K
Ductile Cast Iron
115 - 220 85 - 180 250 - 420 165 - 350
Exotic Alloy Heat-resistant Alloy
S
Ti Alloy
1,640 - 3,610 560 - 905 985 - 1,265
S S S
Aluminum Alloy Si less than 12.6% Aluminum Alloy Si more than 12.6%
N
Copper Alloy
● The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system). ● For groove milling, adjust the feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work material rigidity, depth of cut and other factors. Note
H53
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