WaveMill WEZ Series
■ WEZ Application Examples
Duplex Stainless Steel Machine Component
Sumitomo Competitor's Product WEZ11025ES02-16 * Double-Sided, 2 Corners
304 Stainless Steel Semiconductor Device Sumitomo Competitor's Product Horizontal Machining Center BT50 Tool WEZ17050RS05 Double-Sided, 4 Corners Grade ACU2500 Q Chipbreaker G Q Cutter Dia. ( mm ) 50 50 Number of Teeth 5 5 v c (SFM) 265 265 v f (IPM) 320 320 f z (IPT) 12.60 12.60 a p (inch) .0079 .0079 a e (inch) 1.575 1.575 Coolant Wet Wet Results Improved surface finish quality and reduced burrs, cutting post-processing time by 50%
Tool
Multi-tasking Machine
Grade
ACU2500
- -
Chipbreaker
F
Cutting Dia.( mm )
25
25
# of Teeth
2
2
v c (SFM) v f (IPM) f z (IPT) a p (inch) a e (inch) Coolant
300
300
12
12
.005 .059
.005 .059
1.000
1.000
Wet
Wet
H
Eliminates burrs to extend tool life 1.6x
Results
* Made-to-Order Product
Sumitomo Competitor's Product
Sumitomo Competitor's Product WEZ11020E03 Double-Sided, 2 Corners
304 Stainless Steel Machine Component
304 Stainless Steel Machine Component
WEZ11028E04
– – –
Tool
Tool
Vertical Machining Center BT40
Vertical Machining Center BT30
ACU2500
ACU2500
Q Q
Grade
Grade
G
G
Chipbreaker
Chipbreaker
20
20
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
28
28
3
3
4
4
500
500
500
500
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
33.86 .0047
33.86 .0047
53.15 .0079
53.15 . 0079
f z (IPT)
f z (IPT)
.079 .394
.079 .394
.079 .315 Wet
.079 .315 Wet
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
Dry
Dry
WEZ promotes exceptional surface finish in applications were part fixture has low rigidity. Sumitomo Competitor's Product WEZ11040E04 Single-Sided, 4 Corners
Tool life increased. Stable machining achieved.
Results
Results
Austenitic Stainless Steel Machine Component
304 Stainless Steel Machine Component
Sumitomo Competitor's Product WEZ11022E03 Double-Sided, 2 Corners
Tool
Tool
Multi-tasking Machine
Vertical Machining Center BT50
ACM300
Q Q
Grade
Grade
Q Q
ACU2500
G
Chipbreaker
Chipbreaker
G
40
40
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
22
22
4
4
3
3
265
265
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
400
400
10
10
61.50
61.50
.0039
.0039
f z (IPT)
f z (IPT)
.012 .079 .866 Wet
.012 .079 .866 Wet
.039
.039
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
1.575
1.575
Q
Q
Since WEZ provided exceptional surface finish, finishing operation was removed achieving improved efficiency. Sumitomo Competitor's Product
Improved tool life without chipping, even on mill-scale work Sumitomo Competitor's Product
Results
Results
Stainless Steel Machine Component
304 Stainless Steel Machine Component
H's (High Speed Steel) Roughing Endmill
Double-Sided, 2 Corners
Vertical Machining Center BT40
Vertical Machining Center BT30
WEZ11020E03
WEZ11032E03
Tool
Tool
ACU2500
T2500A
Q Q
Q Q
Grade
Grade
G
G
Chipbreaker
Chipbreaker
20
20
32
32
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
3
4
3
3
500
200
510
510
v c (SFM) v f (IPM)
v c (SFM) v f (IPM)
33.85 .0047
13.40 .0035
20.87 .0047
15.75 .0035
f z (IPT)
f z (IPT)
.079 .315
.079 .315
.020 .787
.020 .787
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
Q
Q
Q
Q
Improved machined surface quality and machining efficiency with cermet grades
Longer tool life with reduced machining time as compared to using HSS endmills
Results
Results
H74
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