WaveMill WEZ Series
Ductile Cast Iron Straight Rail ■ WEZ Application Examples
Sumitomo Competitor's Product WEZ17040EL03 Double-Sided, 2 Corners
Ductile Cast Iron Machine Component
Sumitomo Competitor's Product WEZ11050E05 Double-Sided, 2 Corners
Tool
Tool
Vertical Machining Center BT50
Vertical Machining Center BT40
ACU2500
Q Q
Grade
ACU2500
Q Q
Grade
G
Chipbreaker
F
Chipbreaker
40
40
Cutter Dia. ( mm ) Number of Teeth
50
50
Cutter Dia. ( mm ) Number of Teeth
3
3
5
5
430
430
v c (SFM) v f (IPM)
520
310
v c (SFM) v f (IPM)
18.31 .0059
18.31 .0059
11.81
10.63
f z (IPT)
.002 .047 .394 Wet
.003 .047 .394 Wet
f z (IPT)
.315
.236
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
1.575
1.575
H
Dry
Dry
Reduces vibration during machining with 1.3 times the efficiency
Sumitomo Competitor's Product WEZ11032E05 Double-Sided, 2 Corners Optimized sharpness ensured chatter control, promoted increased efficiency and improved surface finish.
Results
Results
Gray Cast Iron Machine Component
Sumitomo Competitor's Product WEZ17063RS06 Double-Sided, 2 Corners
Gray Cast Iron Mounting Base Frame
Tool
Tool
Vertical Machining Center BT50
Vertical Machining Center BT50
ACK3000
Q Q
Grade
– –
ACK3000
Grade
G
Chipbreaker
G
Chipbreaker
63
63
Cutter Dia. ( mm ) Number of Teeth
Cutter Dia. ( mm ) Number of Teeth
32
32
6
4
5
4
500
575
v c (SFM) v f (IPM)
722
722
v c (SFM) v f (IPM)
14.85
10.00
43
43
.003 .138
.002 .138
f z (IPT)
.004 .079 .787
.004 .079 .787
f z (IPT)
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
2.000
2.000
Wet
Wet
Dry
Dry
Efficiency improved 1.5x in helical milling Tool life doubled
Sumitomo Competitor's Product Efficiency increased. WEZ was able to machine thin areas without chatter.
Results
Results
Gray Cast Iron Machine Component
Sumitomo Competitor's Product WEZ11050RS07 Double-Sided, 2 Corners
Gray Cast Iron Table 5-axis Control Vertical Machining Center HSK-A63
Tool
WEZ11040E06
– – –
Tool
Horizontal Machining Center BT50
– –
ACU2500
Grade
ACU2500
Grade
G
Chipbreaker
G
Chipbreaker
Cutter Dia. ( mm ) Number of Teeth
50
50
Cutter Dia. ( mm ) Number of Teeth
40
40
7
5
6
6
591
591
v c (SFM) v f (IPM)
656
656
v c (SFM) v f (IPM)
31.69
31.69
51.18
51.18
.004 .012 .394 Wet
.004 .012 .394 Wet
f z (IPT)
.005 .004 .787 Wet
.005 .004 .787 Wet
f z (IPT)
a p (inch) a e (inch) Coolant
a p (inch) a e (inch) Coolant
WEZ provided quiet cutting pass with efficiency improvement for a finish quality with 3um parallelism and 4um flatness. Sumitomo Competitor's Product WEZ17160R08 Double-Sided, 2 Corners
Stable machining is possible for thin workpieces or low-rigidity machines. Sumitomo Competitor's Product WEZ11040M16Z6 Double-Sided, 4 Corners
Results
Results
Cast Steel for Welded Structure Product SCW480 Press Housing
Gray Cast Iron Railway Component
Tool
Tool
Double Column 5-axis Machining Center BT50
Vertical Machining Center
ACU2500
Q Q
Grade
ACK3000
Q Q
Grade
G
Chipbreaker
G
Chipbreaker
60
60
Cutter Dia. ( mm ) Number of Teeth
40
40
Cutter Dia. ( mm ) Number of Teeth
8
8
6
3
500
500
v c (SFM) v f (IPM)
122
160
v c (SFM) v f (IPM)
19.69
19.69
27.83
13.54
.008 .275
.008 .275
f z (IPT)
.016
.012
f z (IPT)
a p (inch) a e (inch) Coolant
.098 x 1 pass + 1 .059 x 2 passes + 0.5
a p (inch) a e (inch) Coolant
2.953
2.953
Q
Q
Q
Q
Wet
Wet
Reduces chipping on large workpieces, enabling stable machining
Increased cutting edge sharpness enables stable machining with efficiency improved 4.5x
Modular Tool
Results
Results
H75
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