WaveMill WEX Series
■ Recommended Cutting Conditions in Metric, please see H66 for Inch Parameters
Cutting Width a e =16mm
WEX3000
Tool: WEX3032E Insert: AX Ƒ T1705 Cutting Conditions: Depth of Cut 5mm, Cutting Width 16mm, Dry
Depth of Cut a p =5mm
Grades ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ACP100
ACP200
Work Hardness (HB)
Feed f z (mm/t)
Work Material
Cutting Speed v c (m/min) 0.12 0.25 0.35 0.25 0.12 0.35 0.25 0.12 0.35 0.25 0.12 0.35 0.25 0.12 0.35 0.15 0.05 0.25 0.12 0.25 0.35 0.12 0.25 0.35
310 210 160 120 60 190 100 80 50 160 40 135 120 150
330 230 180 140 80 210 120 100 70 180 60 165 150 180
330 230 180 140 80 210 120 100 70 180 60
350 250 200 160 100 230 140 120 90 200 80 185 170 200
350 250 200 160 100 230 140 120 90 200 80
350 250 200 150 100 230 130 110 80 200 80
370 270 220 180 120 250 160 140 110 220 100
Steel, Carbon Steel S15C S45C
370 270 220 170 120 250 150 130 100 220 100
400 300 250 200 150 280 180 160 130 250 130
G G G G G G G G G G G E EH E
125 190 250 270 300 180 275 300 350 200 325 200 240 180
H
S45C Hardened S75C S75C Hardened
SCM 、 SNCM SCM 、 SNCM Hardened SCM 、 SNCM Hardened SCM 、 SNCM Hardened SKD 、 SKT 、 SKH SKD 、 SKT 、 SKH Hardened
P
Low Alloy Steel
High Alloy Steel
Stainless Steel
SUS430 and Others (Martensitic/Ferritic) SUS403 and Others (Martensitic, Hardened) SUS304 、 SUS316(Austenitic)
120 110 135
165 150 180
135 120 150
165 150 180
150 135 160
185 170 200
M
300 200
270 170
250 150
270 170
250 150
230 130
G G E E S S S
Cast Iron Ductile Cast Iron Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.)
K
50 50
30 30
30 30
45 45
25 25
50 50
300 330
S
750 200 330
500 170 300
1000 250 350
Aluminum Alloy, Si ≤ 12.6% Aluminum Alloy, Si > 12.6% Copper Alloy
N
Ŷ The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system). Ŷ For groove milling, adjust feed rate to around 70% of the above values. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Note
■ Recommended Values for Helical Milling and Ramping Precautions for Helical Milling
Recommended Values for Helical Milling and Ramping
Recommended Values for Helical Milling and Ramping
Min. Diameter Max. Diameter Helical Milling (inch) Ramping Work Dia. ø D RMPX Work Dia. ø D WEX1000 (AX □ T06···) WEX2000 (AX □ T12···) Maximum Ramping Angle Min. Diameter Max. Diameter
Min. Diameter Max. Diameter Helical Milling (inch) Ramping Work Dia. ø D RMPX WEX3000 (AX □ T17···) Min. Diameter
For Minimum Diameter and Below ø
WEX2000 (AX □ T12···)
WEX3000 (AX □ T17···)
Center uncut portion cannot be removed by traverse cutting with the same cutter
Cutter Dia. (mm) DC Cutter Dia. (in.) DC
Helical Milling (inch) Ramping
Maximum Ramping Angle Helical Milling (inch) Ramping Work Dia. ø D RMPX Maximum Ramping Angle Max. Diameter
Maximum Ramping Angle Helical Milling (inch) Ramping Work Dia. ø D RMPX Min. Diameter Max. Diameter
Maximum Ramping Angle
2°30’ 1°45’ 1°25’ 1°00’ 0°45’ 0°30’ RMPX
10 12 14 16 18 20 22 25 28 30 32 35 40 50 63 80 0.500 0.625 0.750 1.000 1.250 1.500 2.000 2.500 3.000 4.000 6.000 8.000
0.063 0.787 0.945 1.102 1.260 1.417 0.88 1.13 1.38 1.88 2.38 2.88 3.88 4.88
0.96 1.21 1.46 1.96 2.46 2.96 3.96 4.96
1°50’ 1°20’ 1°00’ 0°45’ 0°35’ 0°25’ 0°20’ 0°15’
0.709 0.866 1.023 1.181 1.339 1.496
For Maximum Diameter and Above ø
0.984 1.142 1.299 1.457 1.614 1.850 2.087 2.244 2.402 3.031 3.819 4.823
1.063 1.220 1.378 1.535 1.693 1.929 2.165 2.323 2.480 3.110 3.898 4.921
1°40’ 1°20’ 1°10’ 1°00’ 0°50’ 0°45’ 0°45’ 0°40’ 0°35’ 0°25’ 0°20’ 0°15’
1.78 2.28 2.78 3.78 4.78 5.78
1.92 2.42 2.92 3.92 4.92 5.92
1°30’ 1°00’ 0°45’ 0°30’ 0°20’ 0°15’
Center uncut portion can be removed by traverse cutting with the same cutter
1.811
1.890
0°30’
1.752 1.988 2.146 2.303 2.539 2.933 3.720 4.744 6.083
1.890 2.126 2.283 2.441 2.677 3.071 3.858 4.882 6.220
1°30’ 1°10’ 1°10’ 1°00’ 0°50’ 0°45’ 0°30’ 0°20’ 0°15’
Not Available Not Available Not Available
Not Available Not Available Not Available
Not Available Not Available Not Available
Precautions for Ramping
2.362
2.441
0°25’
Precautions for Helical Milling
Recommended Values for Helical Milling and Ramping
2.992 3.780 4.803
3.071 3.858 4.882
0°20’ 0°15’ 0°10’
Use at the RMPX below or lower
For Minimum Diameter and Below ø
WEX1000 (AX □ T06···)
WEX2000 (AX □ T12···)
WEX3000 (AX □ T17···)
Center uncut portion cannot be removed by traverse cutting with the same cutter
Helical Milling (mm) Ramping
Maximum Ramping Angle Helical Milling (mm) Ramping Work Dia. ø D RMPX Min. Diameter Max. Diameter
Maximum Ramping Angle Helical Milling (mm) Ramping Work Dia. ø D RMPX Min. Diameter Max. Diameter
Cutter Dia. (mm) DC
Work Dia. ø D
Maximum Ramping Angle
100 125
Unusable Unusable
Unusable Unusable
Unusable Unusable
Min. Diameter Max. Diameter
2°30’ 1°45’ 1°25’ 1°00’ 0°45’ 0°30’ RMPX
10 12 14 16 18 20 22 25 28 30 32 35 40 50 63 80
16.0 20.0 24.0 28.0 32.0 36.0
18.0 22.0 26.0 30.0 34.0 38.0
For Maximum Diameter and Above ø
The above table shows the recommended values for 0.8mm nose radius bits.
25.0 29.0 33.0 37.0 41.0 47.0 53.0 57.0 61.0
27.0 31.0 35.0 39.0 43.0 49.0 55.0 59.0 63.0
1°40’ 1°20’ 1°10’ 1°00’ 0°50’ 0°45’ 0°45’ 0°40’ 0°35’ 0°25’ 0°20’ 0°15’
Center uncut portion can be removed by traverse cutting with the same cutter
46.0
48.0
0°30’
44.5 50.5 54.5 58.5 64.5 74.5 94.5
48.0 54.0 58.0 62.0 68.0 78.0 98.0
1°30’ 1°10’ 1°10’ 1°00’ 0°50’ 0°45’ 0°30’ 0°20’ 0°15’
Precautions for Ramping
60.0
62.0
0°25’
76.0 96.0 122.0
78.0 98.0 124.0
0°20’ 0°15’ 0°10’
77.0 97.0 123.0
79.0 99.0 125.0
Use at the RMPX below or lower
120.5 154.5
124.0 158.0
100 125
Unusable Unusable
Unusable Unusable
Unusable Unusable
H81
The above table shows the recommended values for 0.8mm nose radius bits.
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