WaveMill WFX Series
■ Cutting Performance
(1) Shoulder Milling Precision
FMX4100R
1.00
1.00in
WFX Type
1st Step Depth of Cut (0.315in)
Competitor's Product A
Competitor's Product B
0.65
0.65in
H
2nd Step Depth of Cut
(0.315in)
0.30in
0.30
a e
a p
3rd Step Depth of Cut
(0.315in)
Part Material: 1050 Steel Tool: WFX12100R ( ø100 x 5 flutes) Cutting Conditions : v c = 656 SFM, f z = 0.006 IPT , a p = 0.315" x 3 times , a e = 0.8"
0
0in
-80
-30
0
20
Cutting Width 0.787in
Deviation (μm)
(2) Comparison of Surface Roughness
(3) Comparison of Surface Properties
1.5
Part Material: 1050 Steel Cutting Conditions : a p = 0.02"
1.0
0.5
Glossy without Clouding
Clouded without Gloss
0
WFX Type
Competitor's Product Conventional Tool
Part material: 304 Stainless Cutting Conditions : a p = 0.02"
Part Material: 4140 Steel Tool: WFX12100R ( ø100 x 5 flutes) Cutting Conditions : v c = 656 SFM , f z = 0.004 IPT , a p = 0.12in , a e = 3.54in
WFX
Competitor's Product
(5) Comparison of Wear Resistance
(4) Comparison of Cutting Force
0.016
4,000
Feed Force Principal Force Back Force
Breakage
Breakage
20% Less
0.012
3,000
Competitor's Product A
Competitor's Product B
WFX Type
0.008
2,000
0.004
1,000
0
0
3
9
16 25 31 38 47 53 60 66 Cutting Time (min)
WFX Type
Competitor's Product A Competitor's Product B
Part Material: 1050 Steel Tool: WFX12100R (ø100 x 5 flutes) Cutting Conditions: v c = 656 SFM f z = 0.006 IPT, a p = 0.4 in, a e = 0.8in
Part Material: 4140 Steel Tool: WFX12100R (ø100 x 1 flute evaluation) Cutting Conditions: v c = 656 SFM , f z = 0.006 IPT , a p = 0.2 in, a e = 1.18in
■ Application Examples Workpiece (1050 Steel)
Sumitomo Conventional Tool
Workpiece (Cast Iron - FCD450)
Sumitomo Conventional Tool
WFXF08063RS
WFXF12100R
Tool
Tool
ACP200
ACK300
Grade
Grade
Tool Dia. (mm) Number of Teeth
ø63
ø63
Tool Dia. (mm) Number of Teeth
ø100
ø100
8
5
7
6
v c (SFM) v f (IPT) f z (IPM)
v c (SFM) v f (IPM)
720
720
656 17.5
656 17.5
43
43
f z (IPT) a p (in) a e (in)
0.006
0.008
0.004 0.002
0.004 0.002
a p (in) a e (in)
0.12 1.97 Wet
0.16 1.97 Wet
-
-
Coolant
Coolant
Dry
Dry
· Good surface roughness Ra 0.98 → 0.38μm, Rz 7.63 → 3.34μm · Cutting time shortened Insert life is extended by approximately 20%
· Vibration reduced by approximately 30% · Good machined surface · Tool life doubled
Results
Results
H102
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