WaveMill WFX Series
■ Grade Application Range
Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
ACU2500
ACU2500
C
ACP100
C
ACK200
Cast Iron
ACP200
P
ACK300
Steel
P
ACP300
P
H
T4500A
DL1000
P
ACU2500
Non-Ferrous Metal
H1
C
ACM200
Stainless Steel
ACM300
P The letters "C" and "P" at the end of each grade indicate the coating type. C
P : CVD, : PVD, Blank: Uncoated
■ Chipbreaker Selection
P
K Exotic Alloy
N
M
Part Material
L Light Cutting
L Type
G Type
H Type
Wiper Insert
S Type
↑
General-purpose (Standard)
Chipbreaker
G
H Heavy Cutting
Features Low Cutting Force General-purpose Type High Strength Type
Wiper Edge
Sharp Edge
Cutting Edge Cross Section
10°
20 °
15°
25°
15°
Cutting Edge Strength → Large
Light Cutting, Low Rigidity Milling and Reduction of Burrs
Main Chipbreaker General Purpose to Interrupted Milling
Roughing, Heavy Interrupted Cutting and Hardened Steel Milling
Applications
For Non-Ferrous Metals High-precision Finish
Optimized wiper edge shape provides superior surface roughness. ■ Wiper Insert
Precautions when Using Wiper Inserts ● The wiper insert has a single corner speci cation. ● Place the wiper insert so that the chamfered corner is in location (1) shown in the gure. ● Use the corner with the ID mark. (2) (08-size inserts have no marks) ● Refer to page N55 for details about wiper inserts.
(1)
M Class Inserts
Wiper inserts are 0.006 in longer than M Class inserts
(2)
Wiper Edge
■ Cutting Conditions
Cutting Speed vc (SFM/m/min) Min. - Max
Feed Rate fz (IPT/mm/t) Min. - Max
D.O.C. (In/mm)
Part Material General Steel
ISO
Grades
492 - 820 150 - 250
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
591 - 1148 0.004 - 0.008 < 0.394 180 - 350 0.10 - 0.20 < 10.0
P
Soft Steel
328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
Die Steel
ACM200
Stainless Steel
0.004 - 0.008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10 - 0.20 < 10.0
K Cast Iron
H103
100 - 250
Made with FlippingBook flipbook maker