Metal Slash Mill MSX Series
Ramping
Ramping
■ Precautions for Corner Finishing
* Corners will have remaining material or gouges with respect to the expected corner profile.
Helical Milling
Fig 1
Fig 2
over-cut portion
For minimum diameter
ø D MSX14000 Remaining Material Over-Cut Portion Fig Remaining Material Over-Cut Portion Fig Remaining Material Over-Cut Portion Fig Remaining Material Over-Cut Portion Fig .079 0.016 0 1 0.029 0 1 0.052 0 1 0.065 0 1 .098 0.010 0.003 2 0.023 0 1 0.046 0 1 0.059 0 1 .118 0.018 0.001 2 0.041 0 1 0.054 0 1 .138 0.035 0.00004 2 0.048 0 1 .157 0.042 0.00063 2 Corner Radius MSX06000 MSX08000 MSX12000
Corner Radius
Corner Radius
Remaining material
Remaining material
■ Ramping and Helical Milling
Helical Milling
Uncut material at the center not removable with same cutter.
Helical Milling
Ramping Ramping
For minimum diameter
For maximum diameter
For minimum diameter
ø D
ø D
ø D
H
Uncut material at the center removable with same cutter using traverse cutting.
Uncut material at the center not removable with same cutter.
Uncut material at the center not removable with same cutter.
WDMT06
WDMT08
WDMT12
WDMT14
øD c ( mm / in.)
For maximum diameter
Ramping
Helical Milling
Ramping
Helical Milling
For maximum diameter Ramping
Helical Milling
Ramping
Helical Milling
ø D
Helical Milling Max. Ramping Angle Min.
Max. Max. Ramping Angle Min.
ø D Max. Max. Ramping Angle Min.
Max. Max. Ramping Angle Min.
Max.
16 17 18 20 22 25 28 32 35 40 50 63 80
6˚ 00' 5˚ 00' 4˚ 30' 3˚ 30' 3˚ 00' 2˚ 00'
0.827 1.181 0.905 1.259 1 1.339
For minimum diameter Helical Milling
ø D
For minimum diameter
1.142 1.496 7˚ 30' 1.299 1.654 5˚ 30' 1.535 1.889 4˚ 00'
1 1.496 1.142 1.654 1.378 1.889 1.614 2.126
ø D
3˚ 00' 2˚ 30' 2˚ 00' 2˚ 00'
Uncut material at the center removable with same cutter using traverse cutting.
1.929 2.441 6˚ 30' 2.165 2.677 5˚ 00' 2.559 3.071 4˚ 00'
1.654 2.441 1.889 2.677
Uncut material at the center removable with same cutter using traverse cutting.
2.284 3.071 6˚ 00' 3.071 3.858 3˚ 30' 4.055 4.882 2˚ 00'
2.087 3.071 2.874 3.858 3.898 4.882 5.236 6.221 6.811 7.795
Uncut material at the center not removable with same cutter.
2˚ 30' 2˚ 00'
Uncut material at the center not removable with same cutter.
For maximum diameter
1˚ 30' 1˚ 00'
ø D
100
For maximum diameter
ø D
0.750 4º 00' 1.000 2º 00'
1.11 1.417
1.58 1.92 4º 00'
1.42 1.92 1.93 2.4
1.250 1.500 2.000 2.500 3.000 4.000 5.000 6.000
2º 30' 1º 30' 1˚ 00'
6º 30'
1.62 2.4 2.13 2.91 3.08 3.91 4.08 4.91
2.45 2.91 4º 00'
3.39 3.91
2˚ 30' 1º 30' 1˚ 00' 0˚ 30'
3˚ 30' 2˚ 30' 1˚ 00' 0˚ 30' 0˚ 30'
2.90 3.91 3.90 4.91 4.90 5.91 6.90 7.91 8.90 9.91 10.90 11.91 *Programmed Radius
5.08 5.91 1º 30'
Uncut material at the center removable with same cutter using traverse cutting.
7.08 7.91
Uncut material at the center removable with same cutter using traverse cutting.
Insert Cat. No. Max. a p Approx. RE WDMT0603 1.0 1.5 2.0 WDMT0804 1.5 2.0 2.5 WDMT1205 2.0 2.0 3.0 WDMT1406 2.5 2.0 3.5 RE
Insert Cat. No. Max. a p RE (in) Approx. RE (in.)* WDMT0603 0.039" 0.0591" 0.0787" WDMT0804 0.059" 0.0787" 0.098" WDMT1205 0.079" 0.0787" 0.118" WDMT1406 0.098" 0.0787" 0.138"
■ Recommended
Cutting Conditions
( a p : Depth of Cut f z : Feed Rate)
Endmill
Shellmill
Work Material
Insert Grade
Cutting Speed v c (SFM)
Insert Cat. No.
ø16
ø20
ø25
ø32
ø40 ø50/ø63 ø80/ø100
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
f z (IPT)
f z (IPT)
f z (IPTt)
f z (IPT)
f z (IPT)
f z (IPT)
f z (IPT)
WDMT0603 0.032 0.032 0.032 0.032 -
-
-
-
-
- -
- -
- -
- -
- - - - - - - - - - - - - - -
P General Steel Below 200HB P Alloy Steel Below 45HRC M Stainless Steel SUS304, etc. K Cast Iron FC, FCD H Hardened Steel Below 50HRC
WDMT0804 WDMT1205 WDMT1406 WDMT0804 WDMT1205 WDMT1406 WDMT0804 WDMT1205 WDMT1406 WDMT0804 WDMT1205 WDMT1406 WDMT0804 WDMT1205 WDMT1406
- - - - - - - - - - - - - - -
- 0.039 0.039 0.039 0.047 0.039 0.047 -
ACP200 330 - 650
- -
- -
- -
- -
- 0.047 0.055 0.047 0.055 0.047 0.055 -
- -
- -
- 0.059 0.059 0.059 0.059 0.059 0.059
WDMT0603 0.028 0.032 0.028 0.032 -
-
-
- -
- -
- -
- -
- 0.032 0.039 0.032 0.047 0.032 0.047 -
ACP200 260 - 590
- -
- -
- -
- -
- 0.039 0.055 0.039 0.055 0.039 0.055 -
- -
- -
- 0.051 0.059 0.051 0.059 0.0510.059
WDMT0603 0.032 0.028 0.032 0.028 -
-
-
- -
- -
- -
- -
- 0.039 0.032 0.039 0.032 0.039 0.032 -
ACP300 260 - 500
- -
- -
- -
- -
- 0.047 0.047 0.047 0.047 0.047 0.047 -
- -
- -
- 0.059 0.051 0.059 0.051 0.059 0.051
WDMT0603 0.032 0.039 0.032 0.039 -
-
-
- -
- -
- -
- -
ACK200 ACK300
- 0.039 0.047 0.039 0.055 0.039 0.055 -
330 - 650
- -
- -
- -
- -
- 0.047 0.059 0.047 0.059 0.047 0.059 -
- -
- -
- 0.059 0.071 0.059 0.071 0.059 0.071
WDMT0603 0.020 0.020 0.020 0.020 -
-
-
- -
- -
- -
- -
ACK200 ACK300
- 0.020 0.020 0.020 0.032 0.020 0.032 -
130 - 330
- -
- -
- -
- -
- 0.024 0.039 0.024 0.039 0.024 0.039 -
- - 0.039 0.047 0.039 0.047 0.039 0.047 · The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50 machine tools. - · The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions ( a p , f z ). When tool overhang is more than L/D=5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions ( a p , f z ).
H171
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