WaveMulti WMM Series
■ General Features The WaveMill WMM Type performs a variety of operations such as groove milling, shoulder milling, ramping, pocketing, drilling, helical milling, etc., all with a single tool. With low cutting force and excellent chip evacuation, it is also effective for consolidating tools.
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■ Features and Applications
● The WMM Type alone can perform a number of operations such as shoulder milling, slot milling and drilling ● Excellent for high-efficiency ramping, helical drilling and pocketing ● Uses WaveMill inserts for sharpness and cutting edge strength ● The reduction in cutting force enables the same chip evacuation as conventional tools but with less force required ● Easy tool management as only 1 type of insert is used ● Also ideal for stainless steel machining
● WMM Type insert arrangement
Peripheral Insert Central Insert
Peripheral Insert
■ Product Range and Performance
ø30 Cutter Dia. (mm)
● Performance Comparison (Groove Milling)
Type
Description
ø20
ø40
2000E 2000EL 2000ELH 2000EXLH 3000E 3000EL 3000ELH 3000EXLH
Standard Type
20
30
7
6
Long Type
20
30
5
4
Long Type w / Coolant Hole
20
30
3
Extra-Long Type w / Coolant Hole
22
30
2
1
v c =200 Cutting Speed
Standard Type
32
40
0
v c =150
Sumitomo
Comp. B
v c =80
Comp. C
Sumitomo
f z =0.1
Comp. B
Comp. C
Long Type
32
40
f z =0.2
Long Type w / Coolant Hole
Diameter of Tool: ø25 Work Material: S50C Cutting Conditions: v c =80,150,200m/min, f z =0.1, 0.2mm/t a p =15mm, Tool Overhang=40mm
32
40
Extra-Long Type w / Coolant Hole
35
40
● Slot Milling Gray Cast Iron
● Ramping
● Shoulder Milling
■ Various Milling Examples
1050 Block Material
304 Stainless Steel
Tool: WMM2025E
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ350) Depth of Cut: a p=1.00”, a e=0.20” Cutting Speed: v c=394 SFM, Feed Rate: f z=0.006 IPT Air Blast
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ310) Depth of Cut: a p=0.60” , a e=1.00” Cutting Speed: v c=590 SFM, Feed Rate: f z =0.005 IPT Air Blast
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ350) Cutting Width: a e=1.00”, Depth: a p=0.60” Cutting Speed: v c=656 SFM, Feed Rate: f z=0.004 IPT Ramp Angle: P =15° Air Blast
● Pocketing 1050 Block Material
● Drilling
● Helical Milling 1050 Block Material
1050 Block Material
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ350) Bore Diameter: ø1.00”, Depth: a p=0.60” Cutting Speed: v c=656 SFM, Feed Rate: f =0.004 IPR Step Feed: 0.20” Air Blast
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ350) Bore Diameter: ø1.6”, Depth: a p=0.80” Cutting Speed: v c=984 SFM, Feed Rate: f =0.004 IPR Axial Feed: 0.60in/Pitch Air Blast
Diameter of Tool: ø25 Insert: APMT103504PDER (ACZ350) Machining done continuously from
a deep drilling process with a depth of 0.60” Cutting Width: a e=1.00”, Depth: a p=0.60” Cutting Speed: v c=656 SFM, Feed Rate: f z=0.004 IPT Air Blast
H175
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