Wave Radius Mill RSE Series
New PVD Coating Layer Features
¢ Grade Features
PVD
Coating Thickness (μm)
Work Material
Grade
Features
Coating with excellent wear and adhesion resistance provides outstanding performance especially in machining titanium alloys High toughness carbide substrate and a coating with excellent chipping resistance provide outstanding stability in a wide range of work materials such as heat-resistant alloys , stainless steel , and titanium alloys
Ultra-fine Grained B Additive · New AlTiBN coating, with an ultra-fine coating structure, achieves high strength and toughness · Outstanding chipping resistance and wear resistance
ACS2500
3
Stainless Steel
200nm
Coating Layer
ACS3000
3
Cross Section of Cutting Edge Coating TEM Image
Exotic Alloy
H
High Adhesion Strength Significantly improved coating adhesion and more than 2x conventional chipping resistance
¢ Grade Application Range Newly developed ACS2500/ACS3000 grades, ideal for machining titanium alloys, heat-resistant alloys and stainless steel, are now available! Work Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Carbide Substrate
Applicable Grades: ACS2500, ACS3000
ACS2500
Stainless Steel
P
ACS3000
P
Exotic Alloy
After cutting for 20 minutes
The letters "C" and "P" at the end of each grade indicate the coating. C : CVD P : PVD
ACS2500
ACS3000
¢ Cutting Performance
Conventional Tool
Competitor's Product A
Competitor's Product Over 1.5 Times
D
Competitor's Product Double
D
0.20
0.15
D
D
Superb wear resistance for a tool life 1.5 times greater than that of conventional tools and competitor's products
0.10
D
D
ACS2500
D
D
D
D D
ACS3000 Competitor's Product A Conventional Tool
D
D D D D
0.05
D D D D D
D D D D D
D
After cutting for 7.9 minutes
0
10
20
30
40
Cutting Time (min)
XCS2000
ACS3000
Machine
: Vertical Machining Center BT40, Work Material: Ti-6Al-4V
Tool : RSE 12050RS05, Insert: RPHT1204M0EN-G Cutting conditions : vc = 70m/min fz = 0.25mm/t ap = 2mm ae = 30mm Wet
Competitor's Product Over 1.4 Times
Conventional Tool
Competitor's Product B
0.4
D
0.3
D
Superb fracture resistance for a tool life 1.4 times greater than that of conventional tools and competitor's products
0.2
D
D
0.1
ACS3000
D D
D
D
Conventional Tool Competitor's Product B
D
0
5
10
15
Cutting Time (min)
Machine
: Vertical Machining Center BT40, Work Material: Inconel 718 (44HRC)
Tool : RSE 12050RS05, Insert: RPHT1204M0EN-G Cutting conditions : vc = 40m/min fz = 0.3mm/t ap = 2mm ae = 30mm Wet
H179
Made with FlippingBook flipbook maker