WaveBall WBMF
■ General Features A lineup of ø0.5" to ø1.25" ballnose endmill models for 3D profile finishing of die molds and machine parts.
H
3D Profile Finishing
■ Performance
● Insert Life
Results WBMF Type outperforms competitors' products in most processes including plan pro ling, with better wear resistance.
■ WBMF10000 Type (ø0.5" to ø1.25") ● Simple but precise clamping design ● Original large helix angle design ● Sharp cutting edge that produces good surface roughness ● Excellent wear resistance with Super ZX Coat
0.12
Competitor's Product (75° Cutting) Competitor's Product (45° Cutting) WBMF Type (75° Cutting) WBMF Type (45° Cutting)
0.10
0.08
Part Material: 1050 Machining Method: Ramping (45°, 75°) Cutting Conditions
0.06
0.04
n = 2,000 RPM v f = 78.74 IPM
0.02
● WBMF Type clamp mechanism.
a p = 0.012” p f = 0.024” Dry
0
78 Cutting Length (m)
156
234
High Precision Screw for Clamp
WBMF1000
Insert Mounting Reference Surface
Insert
■ Application Examples ● Mold for Automotive Parts (Injection Mold)
Evaluation Much better nishing as compared to competitors' products, with polishing time required reduced by half.
WBMF1000 Type Work Material: 1055 Process: Contouring Cutting Conditions n = 2,500 RPM v f = 31.5 IPM a p = 0..028” Overhang = 5.9” Wet
Parts
Cat. Number Screw Wrench Hardware - Inch
Applicable Endmill
Precision Screw Wrench
WBMF1100 BFTG0408F
WBMF10500 n WBMF10625 n WBMF10750 n WBMF11000 n WBMF11250 n
BFTG0409F BFTG0513F BFTG0617F BFTG0621F BFTG0825F
TRD15 TRD20 TRD25 TRD25 TRD25
N m 3.0 TRD15
WBMF1120 BFTG0409F WBMF1160 BFTG0513F N m 5.0 TRD20 WBMF1200 BFTG0617F N m 7.5 TRD25 WBMF1250 BFTG0621F WBMF1300 BFTG0825F Recommended Cutting Conditions
Cutting Speed v c (m/min) Min. - Max.
Feed Rate f z (mm/t) Min. - Max.
Insert Grade
ISO Work Material
Hardness
Carbon Steel 180 to 280 HB
200-300 100-200
0.10-0.30 ACZ120 0.10-0.30 ACZ120
P
Alloy Steel
180 to 280 HB
Cutting Speed v c (SFM) Min. - Max.
Feed Rate f z (IPT) Min. - Max.
Insert Grade
ISO Work Material
Hardness
Carbon Steel 180 to 280 HB
656-984 330-656
0.004"-0.012" ACZ120 0.004"-0.012" ACZ120
P
Alloy Steel
180 to 280 HB
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H203
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