Alnex ANXS (RS) Steel Shellmill
Non-Ferrous Metal
Aluminum Alloy
Insert
Dimensions ( mm )
Grade Classification
SUMIDIA SUMICRYSTAL V
High-speed/Light Cutting General-purpose
N N N
N
Process
Fig 1
Fig 2
Fig 3
Roughing
16
16
16
RE
6.0
9.0
6.0
Cutting Edge Length
Wiper Edge Shape
Corner Radius RE
Cat. No.
Applications Fig
ANB 1600R-L ANB 1600R-G ANB 1600R-GB ANB 1600R-H ANB 1600R-GX
D D
Q Q
Q Q Q Q Q
6.0 6.0 6.0 6.0 9.0
Linear Low Cutting Force 1 Arc-Shaped General-purpose 1 Arc-Shaped Composite Milling * 1 1 Arc-Shaped Strong Edge 1 Arc-Shaped Long Edge 2 Linear Corner Radius 3 Linear Corner Radius 3 Arc-Shaped Wiper 4 Arc-Shaped Wiper 5
Fig 6
Fig 4
Fig 5
16
14.8
16
D Q
2.0
H
D Q Q
D D D D
Q Q Q
ANB 1604R ANB 1608R
6.0 0.4 6.0 0.8
Wiper Blade
Wiper Blade
Dummy Blade
ANB 1600R-W ANB 1600R-WS
Q Q Q
Q Q D Q Q
ANBD
Q Q D Q Q Q * 2
Dummy Blade 6
Recommended Cutting Conditions Si content of 12.6% or less
Cutting Speed vc ( m/min ) Min. - Max.
Feed Rate fz ( mm/t ) Min. - Max.
Blade Grade
ISO Work Material Hardness
DA1000 SCV10
Aluminum Alloy
N
Q
2,000 - 3,000
0.05 - 0.20
Si content of over 12.6%
Cutting Speed vc ( m/min ) Min. - Max.
Feed Rate fz ( mm/t ) Min. - Max.
Blade Grade
ISO Work Material Hardness
DA1000 DA90 SCV10
Aluminum Alloy
N
Q
400 - 800
0.05 - 0.20
Combined Milling of Cast Iron/Aluminum Alloy
Cutting Speed vc ( m/min ) Min. - Max.
Feed Rate fz ( mm/t ) Min. - Max.
Blade Grade
ISO Work Material Hardness
K N
Cast Iron/ Aluminum Alloy
Q
300 - 500
0.05 - 0.20
DA90
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. For combined milling of cast iron/aluminum alloy, we recommend DA90. When using wiper blade WS type, see the table below.
¢ Wiper Blade WS Recommended Feed Rate
WS Cutting Edge Feed Rate per Tooth * 1 fz ws (mm/t ws )
D ≤ 0.5
0.5 < D ≤ 1.7
1.7 < D
G Excellent
Burr-free Finish Mirror Finishing
G Excellent 0.015 to 0.05
S Good up to 0.6
Impossible
Target Surface Roughness Ra (μm)
* 1 Feed Rate per WS Cutting Edge Tooth fz ws
Feed Rate per Tooth fz
Feed Rate (vf) (mm/min) Spindle Speed n (min -1 ) × (Total No. of Teeth)
fz × (Total No. of Teeth) * 2 (WS type No. of Teeth) * 3
fz ws (mm/t ws ) =
fz (mm/t) =
* 2 Total number of teeth includes dummy blade and wiper blade (WS type). * 3 WS type number of teeth does not include dummy blade.
H216
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