High-Speed Cutter for Aluminum Alloys RF Shellmill Metric
Non-Ferrous Metal
Aluminum Alloy
Radial
4°
Rake Angle
Axial
10°
(SUMIDIA Insert)
(Carbide Insert)
RF4080R only
DCSFMS
ø101.6
DCSFMS DCB KWW
Fig 1
Fig 2
DCB KWW
ø18
ø32
H
DC DCX
DC DCX
Body
Dimensions ( mm )
Maximum Dia. DCX
Overall Length LF
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Boss DCSFMS
Bore Dia. DCB
Number of Teeth
Weight (kg)
Cat. No.
Dia. DC
Fig
RF4080R RF4100R RF4125R RF4160R RF4200R RF4250R RF4315R
80
82
60 75 75
50 50 63 63 63 63 80
25.40 31.75 38.10 50.80
9.5
6 8
30 38 38 38 42 42 42
6 6 8
0.7 1 1.0 1 1.6 1 2.6 1 3.6 2 6.0 2 11.0 2
« « « « «
100 125 160 200 250 315
102 127 162 202 252 317
12.7 15.9 19.1
10 11 14 14 14
100 130 130 240
10 12 16 18
47.625 25.4 47.625 25.4 47.625 25.4
Cartridges, blades and inserts are sold separately. Use a collar bolt to mount the cutter to the arbor. Insert / Cartridge
Dimensions ( mm )
Grade
Carbide DLC SUMIDIA SUMICRYSTAL
Fig 1(RFR) Cartridges
For SUMICRYSTAL details, refer to page M62 When using large depths of cut ( a p = 3mm or longer) with RF4080R, use the RFFH cartridge. (RFF is possible for normal cutting.)
Fig 2(RFF)
High-speed / Light General-purpose
N N N N N
Process
N N N N N N N N
Roughing
Fig 5
Fig 3
Fig 4
12.7
12.7
12.7
4.78
9.5
4.8
4.78
4.76
Wiper Length
Cartridges Cat. No.
Cartridges Stock
Cat. No.
Fig
Fig
SDET1204ZDFR NF-SNEW1204ADFR NF-SNEW120404ADFR-H NF-SNEW1204ADFR-W SNEW1204ADFR-WS
● ● - -
- - - -
● ● ● ● ●
-
3
RFR
1 2 2 2
Wiper Insert
Wiper Insert
Fig 6
Fig 7
- - - -
- ● ▲ - ● - - ● ▲ - - -
4 2.2 RFF
12.75
12.75 2.3
4.76
4.78
5 1.4 RFF (Others) * RFFH(RF4080R)
6 3.0 RFF 7 2.0 RFF
●
2 An "H" at the end of the part number indicates large depth of cut type, while "W" or "WS" indicates a wiper insert. Parts Cover Stopper Cap Screw Set Screw Flat Screw Adjustment Screw Flat Screw Wrench Wrench Main Clamp Sub-clamp Cover Mounting Insert Fastening
Catalog No.
Description
Appearance
Cartridge RFF
l
TH050
RF-SCB80 l RF-SCB100 l RF-SCB125 l RF-SCB160 l
N m
N m
N m
TH025
Coolant Through Arbor Bolt
RFT
TH050 TH025 RFT
FBUP2 -A0-8
RFC RFS BX0620 10.0 BTD0510 3.0
RFJ BFTX0509N 5.0
TTX20
NOTES: Cartridges and inserts are sold separately.
Blades / Dummy Blades
Internal Coolant Attachments Use an internal coolant holder or a standard clamp bolt with a coolant hole when using internal coolant. Typical examples are given in the table below. For standards, contact each manufacturer directly.
Setting Parts Cartridge design allows inserts to be attached outside the machine with high precision.
RFB
RFBW
RFD
SUMIDIA DA2200
Cat. No.
Standard Clamp Bolt with Coolant Hole (Example) MST Corporation Big Daishowa Seiki Co. Ltd. MBC-M12 TMBA-M12 MBC-M16 TMBA-M16 MBC-M20 TMBA-M20 MBC-M24 TMBA-M24
Internal Coolant Holder
Body Cat. No.
Product Name
RF 4080R RF 4100R RF 4125R RF 4160R
— — — —
● ●
SUMIDIA Blade RFB SUMIDIA Wiper Blade RFBW
RF 4200R RF-CLT RF 4250R RF-CLT RF 4315R RF-CLT
— — —
— — —
Dummy Blade RFD ● (Steel) Use dummy blades for unused teeth to protect the body as well as main- taining balance.
Direction of Coolant Ejection
Setting Gauge RF-SET (Sold Separately / Standard Stock)
Clamp Jig RF-JIG (Sold Separately / Standard Stock)
Standard Clamp Bolt with Coolant Hole [Typical Example] MBC-M12 to M24 (Sold Separately)
Internal Coolant Holders RF-CLT (Standard Stock)
N m Recommended tightening torque (N·m)
H228
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