MOLD FINISH MASTER
SUMIDIA Binderless Radius Endmills NPDRS Type
R Ball-nose SUMIDIA Binderless Ballnose Endmills
r Radius
NPDBS Type /NPDB Type
Hard Brittle Material
Hard Brittle Material
Radius
SUMIDIA Binderless is polycrystalline diamond that directly binds nano-order diamond particles with high strength without using any binders. Harder than single- crystal diamond, it has no cleavability, enabling machining of hard brittle material such as cemented carbide and making new machining methods possible. ■ General Features · SUMIDIA Binderless is a pure diamond material, but unlike single-crystal diamonds, it has no anisotropy. It therefore displays excellent wear resistance with less uneven wear. · Thanks to its polycrystalline structure, SUMIDIA Binderless does not have the cleavability peculiar to single-crystal diamonds and displays excellent fracture resistance. ■ Features
■ Hardness
SUMIDIA Binderless
Ultra-hard with no anisotropy
Single-crystal Diamond
I
Hardness depends on crystal orientation
Conventional PCD
Load 4.9N
0
50
100
150
Knoop Hardness HK (GPa)
● Hemispherical Surface Milling
(1) NPDB Type
(2) NPDBS Type
● Pocketing
Ra 0.017μm
Ra 0.060μm
(3) SDCB Type (SUMIDIA Coat)
(4) Electroplated Grinding Wheel
Ra 0.078μm
Ra 0.110μm
Part Material: Cemented Carbide AF1 (Ultra-Fine Grained Carbide) Machining Details: 0.40" × 0.40" × depth 0.08" Tool: NPDRS 1100R005-030 Cutting Conditions: n = 40,000 RPM, v f = 7.87" IPM p f = 0.0002", Oil Mist Surface Roughness: Ra 0.015μm Cutting Time: 2 Hours
Part Material: C emented Carbide AF1 (Ultra-Fine Grained Carbide) Machining Details: ø6 (Hemispherical Surface Milling) Tool: (1) NPDB 1050-020 (2) NPDBS 1050-020 (3) SDCB 2R050-020 (4) R0.5, #400 Cutting Conditions: n = 40,000 RPM, v f = 4.72" IPM p f = 0.0002", Oil Mist Cutting Time: 1 Hour 30 Minutes
● Application to Medical Use (μ-TAS Mold)
● Application to Optical Use (Fly-Eye Lens Mold)
1mm
1mm
Part Material:
C emented Carbide AF1 (Ultra-Fine Grained Carbide)
Part Material:
C emented Carbide AF1 (Ultra-Fine Grained Carbide)
Tool:
NPDB 1030-010 ( R 0.3)
Tool:
Finishing NPDB 1050-020 ( R 0.5) Roughing Diamond Coated Endmill ( R 0.5)
Cutting Conditions:
n = 38,000 RPM, v f = 3.74" IPM p f = 0.00004", Wet (Oil-based)
Cutting Conditions: n = 60,000 RPM, v f = 11.8" IPM p f = 0.0002", Oil Mist Surface Roughness: Ra 0.015μm Cutting Time: Finishing 2 Hour 40 Minutes Roughing 55 Minutes
Machining Allowance: 0.00012" Surface Roughness: Ra 0.016 to 0.020μm Cutting Distance: 9 yds Cutting Time:
I 24
Finishing 1 Hour 28 Minutes
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