MOLD FINISH MASTER
SUMIDIA Coat Ballnose Endmills SDCB Type
SUMIBORON Mold Finish Master BNBR Type
R Ball-nose
r Radius
H
Hard Brittle Material
Radius
● Improved machined surface quality through use of a wiper edge (available on ø1.0mm drills and larger).
● Produces high efficiency roughing/medium finishing of carbide molds ● Newly developed diamond coating exhibits stable tool life ● SUMIDIA Binderless Endmill combination provides the highest-level machining precision ● ø10mm hemispherical machining
Machined Surface Comparison
Ra : 0.08μm Rz : 0.62μm
Ra : 0.14μm Rz : 1.04μm
I
With Wiper Edge
Without Wiper Edge
● Combination of CBN SUMIBORON BNX20 with excellent wear resistance and optimal cutting edge design provides longer tool life. MOLD FINISH MASTER Competitor CBN
Part Material:
Cemented Carbide AF1 (Ultra-Fine Grained Carbide)
Tool: SDCB 2R100-060 Cutting Conditions: n = 30,000 RPM, v f = 11.8" IPM a e = 0.012", a p = 0.004", Air Blow
Small amount of wear
Breakage
Part Material:
STAVAX(52HRC)
Tool Life
Tool: BNBR 2D200R050-0604 (ø2 × r 0.5) Cutting Conditions: n = 20,000 RPM, v f = 15.75" IPM a p = 0.0012", p f = 0.0276" Oil Mist
MOLD FINISH MASTER SDCB Type
2,408
Competitor’s Product A
2,355
● Excellent wear resistance delivers almost 10 times longer tool life than carbide endmills.
Competitor’s Product B
1,466
0.0024
Breakage
Competitor’s Product C
1,387
0.0020
Coated Carbide
3,000
0
1,000
2,000
Material Removal Volume (cm 3 )
0.0016
● ø2.0 (R1.0) number of workpieces and tool damage (Delamination)
0.0012
Small amount of wear
0.0008
Rz: 4.792μm
Tool life 10x UP
MOLD FINISH MASTER
0.0004
BNBR Type
Ef ciency 6x UP
0
0
30
60
90
120
7 Holes Milled
Cutting Length (yds)
Tool Wear Comparison MOLD FINISH MASTER
Rz: 8.976μm
Coated Carbide
7 Holes Milled
Rz: 8.784μm
Small amount of wear
Breakage
7 Holes Milled
Work Material: STAVAX(52HRC) Tool: BNBR 2D200R050-0604 (ø2 × r 0.5) MOLD FINISH MASTER Cutting Conditions: n = 20,000 RPM, v f = 31.5" IPM a p = 0.0012", p f = 0.0276" Oil Mist Coated Carbide Cutting Conditions: n = 4,800 RPM, v f = 4.72" IPM a p = 0.0012", p f = 0.0276" Oil Mist
Rz: 13.88μm
7 Holes Milled
I 25
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