Indexable Insert Drills WDX Series ■ Application Examples
WDX
No issues even when the exit surface is diagonal
300 holes per corner
Competitor's Product
2 times the tool life!
150 holes per corner
0
100
200
300
Number of workpieces
Part Material : Ductile Cast Iron Machine component Tool : WDX 205D3S25 Insert : WDXT 063006-G (ACK300) Cutting Conditions : v c =400 SFM, f =0.006 IPR, H =1.3” , through, Wet · Signi cant increase in tool life: twice that of conventional tools. · Stable cutting with minimal cutting force.
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Part Material : Carbon Steel Plate Tool : WDX 430D3S40, Insert : WDXT 125012-H (ACP300) Cutting Conditions : v c =446 SFM, f =0.0.006 IPR, H =2.36”+1.97” (semicircle area), through, Wet
· Enables stable drilling even in unstable cutting conditions (interrupted cutting at deepest point). · Quieter cutting than conventional tools.
WDX
1,400 holes per corner
WDX
2,400 holes per corner
Competitor's Product
1.7 times the tool life!
800 holes per corner
20% longer tool life! 25% greater efficiency!
Competitor's Product
2,000 holes per corner
0
500
1,000
1,500
No. of Holes
0
1,000
2,000 No. of Holes
3,000
Good condition in inner wall too (No chattering)
Part Material : 4140 Steel Machine component Tool Cutting Conditions : v c =515 SFM, f =0.008” , H =0.748” , through, Wet (competitor's product : v c =515 SFM, f =0.006” , H =0.748” , through, Wet)
Part Material
: Carbon Steel Plate
: WDX 200D3S25, Insert : WDXT 063006-G (ACP300)
Tool : WDX 145D3S20, Insert : WDXT 042004-L (ACP300) Cutting Conditions: v c =673 SFM, f =0.0165” , H =0.591” , through, Wet · Signi cant increase in tool life - 1.7 times longer. · Good performance with no chatter on the machined surface, even with low-rigidity clamps.
Good chip control even in high-ef ciency conditions. Good stability with low vibration during cutting. 25% greater ef ciency and 20% longer tool life.
WDX
Competitor's Product
WDX
v f =5.00 IPM
Good performance in terms of both machined surface and hole diameter
Competitor's Product
Hole Dia. [inch]
4 times the efficiency!
v f =1.26 IPM
0.827 0.811 0.795 0.780 0.764
150
50
100
Feed Rate
Good performance in terms of both machined surface and hole diameter
Entry: ø2.3683” Exit: ø2.3684”
Entrance
Base
Entrance
Base
Part Material : Medium Carbo Steel Plate Tool : WDX 600D3S40 Insert : WDXT 186012-G (ACP300)
Part Material : Alloy Steel Machine component Tool : WDX 200D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions: v c =607 SFM, f =0.005 IPR, H =3.425” , through, Wet
Cutting Conditions: v c =492 SFM, f =0.006 IPR, H =2.36” , through, Wet (conventional tool : v c =98 SFM, f =0.008 IPR, H =2.36” , through, Wet) · Achieves steady machining even at large diameters! · Achieves 4 times the ef ciency of conventional tools!
· Good machined surface! · Consistent bore diameter
WDX
Competitor's Product
WDX Normal Wear
Corner chipping, rake face wear
Normal Wear
ø1200mm
Competitor's Product
Corner chipping
54-ø33mm
Part Material : Carbon Steel Tractor links Tool : WDX 205D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions: v c =328 SFM, f =0.0043 IPR, H =2.36” , through, Wet · Achieves steady machining even at L/D=5 · Reduces insert chipping and wear for stable tool life
Part Material : Alloy Steel Bearing for wind power generator Tool : WDX330D5S40 Insert : WDXT094008-L (ACP300) Cutting Conditions: v c =479 SFM, f =0.004 IPR, H =0.622” , through, Wet · Eliminates defects in workpieces caused by insert chipping!
J125
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