NPD10, DA1090, & DABX Brochure

SUMIDIA PCD / SUMIDIA Binderless PCD NPD10 / DA1090 ¢ Application Examples (Inserts) Cemented Carbide VC40 (89HRA) Die Mold Cemented Carbide VM70 (84HRA) Die Mold NPD10 achieves 5 times the tool life of competitors’ PCD NPD10 has 4 times higher machining efficiency and more stable dimensional tolerance than competitor’s PCD

.0002 .0004 .0006 .0008 .0010 .0012 .0014

15

Competitor's PCD

„

.787”

1.18”

„

10

„

„„

5

NPD10

„„ DDDDDDDDDDDDDDDD

0

8

16

24

0

Material Removal Volume (in 3 )

Competitor's PCD NPD10

Insert: CCMW03X102RH-NPD10, Internal Boring Cutting Conditions: N PD10 vc = 82 SFM f = .002 IPR a p = .002" Dry Competitors’ PCD v c = 16 SFM f = .001 IPR a p = .002" Dry

Insert: CCMW04X104RH-NPD10, Internal Boring Cutting Conditions: v c = 50 SFM f = .001 IPR a p = .003" Dry

Cemented Carbide VM30 (91HRA) Die Mold Alumina (99% pure) Machining costs reduced by 36% compared to conventional grinding by using DA1090 for roughing and NPD10 for finishing

NPD10 displays excellent wear resistance even on alumina material

100 Reduced 36%

.0008 .0016 .0024 .0032 .0040 .0048

Conventional PCD

‹

50

‹

NPD10

D

D

D D

DD

0 ‹

50 100 150

0

2.36”

Cutting Time (min)

Grinding DA1090 + NPD10

Insert: Roughing

NF-CCMA21.50.5-DA1090, Internal Boring

Insert: DNMA432RH-NPD10, External Turning Cutting Conditions: v c = 984 SFM f = .001 IPR a p = .001" Wet

Finishing CCMA21.50.5RH-NPD10, Internal Boring Cutting Conditions: Roughing v c = 66 SFM f = .004 IPR a p = .004" Dry Finishing v c = 66 SFM f = .0008 IPR a p = .0008" Dry

Cemented Carbide VF10 (93HRA) Carbide Pin NPD10 achieves 6 times the tool life of competitors’ PCD

Cemented Carbide VC70 (84HRA) Carbide Mold DA1090 reduces wear by 35% with excellent wear resistance

160

.018

120

.014

80

.010

40

.006

0 .002

0

Competitor's PCD NPD10

Competitor's PCD DA1090

Insert: DCMA32.50.5-NPD10, External Turning Cutting Conditions: vc = 100 SFM f = .0004 IPR ap = .004" Dry

Insert: NF-CCMA21.51-DA1090, Internal Boring Cutting Conditions: v c = 50 SFM f=.004 IPR a p =.004" Dry

6

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