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PHARMA CASE STUDY
API Architectural Envelope Design Build Turnkey Package for a Quality Control Laboratory Client: Confidential Location: Ireland Project Size: 1450 sqm
Ardmac were entrusted with a Design Build Turnkey Package for a Quality Control Laboratory associated with a new API (Active Pharmaceutical Ingredient) facility in Ireland. In addition to this scope, Ardmac were awarded the Architectural envelope of the cleanroom facility and a critical containment facility blast wall. This comprehensive undertaking encompassed various crucial components, including a Quality Control (QC) Laboratory, Filter Drier, Scrubber, Solution Preparation area, and a spacious multi- level Process Ballroom, complete with numerous supporting rooms across three floors. Ardmac played a pivotal role in the initial design and subsequent construction phases, addressing structural, architectural, mechanical, and electrical aspects of the cleanroom and laboratory package. Collaborating with specialist trade partners and under the supervision of Jacobs Engineering as Project Integrator, Ardmac ensured the seamless execution of the project. Integrated Approach & Blast Wall Ardmac optimized constructability by identifying secondary steel needs early, ensuring compliance with blast and fire ratings. The 18m-high, 1000sqm blast wall (50Kn/M2) met stringent safety standards while accommodating over 250 service penetration points for current and future process needs. Key Installations Ardmac designed, supplied, and installed the full HVAC system for the QC Laboratory, including AHUs, extract systems, and integrated CAV/VAV controls. Electrical work covered distribution boards, lighting, HVAC control cabling, and specialist cleanroom fittings with PIR sensors and emergency lighting.
Safety & Containment A bespoke door interlock system was integrated with decontamination misting showers and automated doors, ensuring security in high-containment ATEX areas. Ardmac also installed lab furniture, fume hoods, and chemical storage, using Dagard walls, ceilings, and doors to maintain containment in line with VDI 2083 Part 19 standards. Commissioning & Compliance Rigorous testing ensured compliance with client safety standards, including independent containment validation under VDI 2083. Ardmac developed early design assessments and SATs, supporting the qualification process for safe HVAC and fume hood operation. Conclusion This project showcased Ardmac’s expertise in delivering high-spec pharmaceutical facilities. Our integrated approach, collaboration with trade partners, and commitment to safety ensured a successful outcome, meeting OEB 5 product requirements and global industry standards.
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