Plunge Drill PDL Type 2D / 3D (Internal Coolant Supply)
● Precautions for Mounting Inserts
Central Insert
Usedinsert Used ser t
Newinsert Ne ert
Peripheral Insert
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PDL Type: Inserts can be used on either the central or peripheral position and both corners are used. Used peripheral inserts cannot be used as central insert and similarly, used central inserts cannot be used as peripheral insert.
Recommended Cutting Conditions (for 2D) (PDL Type)
f (feed rate) (mm/rev) (Min. - Optimum - Max.)
Recommended Insert Grade
Workpiece Hardness Recommended Chipbreaker
v c (cutting speed) (m/min)
Work Material
ø16.0 ø20.0, ø25.0 ø32.0
ø40.0
HB
125 G ACP300 120- 180 -240 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11 0.05- 0.08 -0.12 125 L ACP300 130- 170 -220 0.04- 0.08 -0.12 0.04- 0.08 -0.12 0.04- 0.08 -0.13 0.05- 0.10 -0.15 190 G ACP300 100- 150 -200 0.08- 0.13 -0.24 0.08- 0.13 -0.24 0.08- 0.14 -0.26 0.09- 0.16 -0.29 250 G ACP100 100- 170 -240 0.05- 0.09 -0.14 0.05- 0.09 -0.14 0.05- 0.09 -0.14 0.05- 0.10 -0.17 270 G ACP100 120- 180 -240 0.06- 0.10 -0.17 0.06- 0.10 -0.17 0.06- 0.10 -0.17 0.07- 0.12 -0.19 300 G ACP100 85- 150 -210 0.05- 0.09 -0.14 0.05- 0.09 -0.14 0.05- 0.09 -0.14 0.05- 0.10 -0.15 180 L ACP300 100- 140 -180 0.05- 0.08 -0.14 0.05- 0.08 -0.14 0.05- 0.08 -0.16 0.06- 0.09 -0.17 275 G ACP100 100- 170 -240 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.07- 0.11 -0.16 300 G ACP100 90- 150 -210 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.07- 0.11 -0.16 350 G ACP100 75- 120 -165 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.06- 0.10 -0.14 0.07- 0.11 -0.16 200 G ACP100 120- 180 -240 0.08- 0.12 -0.17 0.08- 0.12 -0.17 0.08- 0.12 -0.18 0.09- 0.12 -0.21 325 G ACP100 100- 140 -180 0.06- 0.10 -0.15 0.06- 0.10 -0.15 0.06- 0.11 -0.15 0.07- 0.11 -0.16
Steel, Carbon Steel SS400
S15C S45C
S45C Hardened
S75C
S75C Hardened
P
Low-alloy Steel SCM,SNCM
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel SKD,SKT,SKH
SKD, SKT, SKH (Sintered)
Stainless Steel SUS403/Others (Martensitic/Ferritic) 200 G ACP300 100- 140 -180 0.06- 0.11 -0.18 0.06- 0.11 -0.18 0.06- 0.12 -0.19 0.07- 0.13 -0.22 SUS403/Others (Martensitic (hardened)) 240 G ACP300 90- 120 -150 0.06- 0.11 -0.18 0.06- 0.11 -0.18 0.06- 0.12 -0.19 0.07- 0.13 -0.22 SUS304, SUS316 (Austenitic) 180 G ACP300 100- 140 -180 0.06- 0.11 -0.18 0.06- 0.11 -0.18 0.06- 0.12 -0.19 0.07- 0.13 -0.22
M
H ACK300 120- 160 -200 0.09- 0.20 -0.32 0.10- 0.22 -0.36 0.11- 0.24 -0.39 0.12- 0.26 -0.44 H ACK300 90- 120 -150 0.09- 0.20 -0.32 0.10- 0.22 -0.36 0.11- 0.24 -0.39 0.12- 0.26 -0.44 200 G ACP300 25- 50 - 70 0.06- 0.11 -0.18 0.06- 0.11 -0.18 0.06- 0.12 -0.19 0.07- 0.13 -0.22 G DL1500 200- 260 -320 0.06- 0.11 -0.17 0.06- 0.11 -0.17 0.06- 0.12 -0.18 0.07- 0.13 -0.20 G DL1500 180- 230 -280 0.06- 0.11 -0.17 0.06- 0.11 -0.17 0.06- 0.12 -0.18 0.07- 0.13 -0.20
Cast Iron
K
Ductile Cast Iron
S
Exotic Alloy (Heat-Resistant Alloy, Super Alloy, Titanium Alloy, etc.)
Aluminum Alloy Copper Alloy
N
For the P and K grades for which ACP300 and ACK300 inserts are the first recommendation, ACP100 inserts are the second recommendation. In this case, it is recommended to set the cutting speed (V c ) to 130% and the feed rate (f) to 75% of the figures in the table above. Recommended Cutting Conditions (for 3D) (PDL Type)
(Min. - Optimum - Max.)
f (feed rate) (mm/rev)
Recommended Insert Grade
Workpiece Hardness Recommended Chipbreaker
v c (cutting speed) (m/min)
Work Material
ø16.0 ø20.0, ø25.0 ø32.0
ø40.0
HB
125 G ACP300 120- 180 -240 0.05- 0.07 -0.10 0.05- 0.07 -0.10 0.05- 0.08 -0.11 0.05- 0.08 -0.12 125 L ACP300 130- 170 -220 0.04- 0.07 -0.10 0.04- 0.07 -0.10 0.04- 0.08 -0.11 0.05- 0.09 -0.12 190 G ACP300 100- 150 -200 0.08- 0.12 -0.20 0.08- 0.12 -0.20 0.08- 0.13 -0.22 0.09- 0.14 -0.24 250 G ACP100 100- 170 -240 0.05- 0.08 -0.11 0.05- 0.08 -0.11 0.05- 0.08 -0.12 0.05- 0.09 -0.14 270 G ACP100 120- 180 -240 0.06- 0.09 -0.14 0.06- 0.09 -0.14 0.06- 0.10 -0.14 0.07- 0.11 -0.17 300 G ACP100 85- 150 -210 0.05- 0.08 -0.11 0.05- 0.08 -0.11 0.05- 0.08 -0.11 0.05- 0.09 -0.14 180 L ACP300 100- 140 -180 0.05- 0.07 -0.12 0.05- 0.07 -0.12 0.05- 0.08 -0.13 0.06- 0.08 -0.15 275 G ACP100 100- 170 -240 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.07- 0.10 -0.12 300 G ACP100 90- 150 -210 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.07- 0.10 -0.12 350 G ACP100 75- 120 -165 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.07- 0.10 -0.12 200 G ACP100 120- 180 -240 0.08- 0.11 -0.14 0.08- 0.12 -0.15 0.08- 0.12 -0.16 0.09- 0.14 -0.18 325 G ACP100 100- 140 -180 0.06- 0.09 -0.11 0.06- 0.09 -0.11 0.06- 0.09 -0.11 0.07- 0.10 -0.12
Steel, Carbon Steel SS400
S15C S45C
S45C Hardened
S75C
S75C Hardened
P
Low-alloy Steel SCM,SNCM
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel SKD,SKT,SKH
SKD, SKT, SKH (Sintered)
Stainless Steel SUS403/Others (Martensitic/Ferritic) 200 G ACP300 100- 140 -180 0.06- 0.10 -0.15 0.06- 0.10 -0.15 0.06- 0.11 -0.16 0.07- 0.12 -0.18 SUS403/Others (Martensitic (hardened)) 240 G ACP300 90- 120 -150 0.06- 0.10 -0.15 0.06- 0.10 -0.15 0.06- 0.11 -0.16 0.07- 0.12 -0.18 SUS304, SUS316 (Austenitic) 180 G ACP300 100- 140 -180 0.06- 0.10 -0.15 0.06- 0.10 -0.15 0.06- 0.11 -0.16 0.07- 0.12 -0.18
M
H ACK300 120- 160 -200 0.09- 0.18 -0.27 0.10- 0.20 -0.30 0.11- 0.22 -0.32 0.12- 0.24 -0.36 H ACK300 90- 120 -150 0.09- 0.18 -0.27 0.10- 0.20 -0.30 0.11- 0.22 -0.32 0.12- 0.24 -0.36 200 G ACP300 25- 50 - 70 0.06- 0.10 -0.15 0.06- 0.10 -0.15 0.06- 0.11 -0.16 0.07- 0.12 -0.18 G DL1500 200- 260 -320 0.06- 0.11 -0.17 0.06- 0.11 -0.17 0.06- 0.12 -0.18 0.07- 0.13 -0.20 G DL1500 180- 230 -280 0.06- 0.11 -0.17 0.06- 0.11 -0.17 0.06- 0.12 -0.18 0.07- 0.13 -0.20
Cast Iron
K
Ductile Cast Iron
S
Exotic Alloy (Heat-Resistant Alloy, Super Alloy, Titanium Alloy, etc.)
Aluminum Alloy Copper Alloy
N
For the P and K grades for which ACP300 and ACK300 inserts are the first recommendation, ACP100 inserts are the second recommendation. In this case, it is recommended to set the cutting speed (V c ) to 130% and the feed rate (f) to 75% of the figures in the table above.
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