Plunge Mill PCT Type For 3D / 5D (Internal Coolant Supply)
Recommended Cutting Conditions (for 3D) (PCT Type)
(Min. - Optimum - Max.)
f z (feed rate) (mm/rev)
Recommended Insert Grade
Workpiece Hardness Recommended Chipbreaker
v c (cutting speed) (m/min)
Work Material
ø16.0 ø20.0, ø25.0 ø32.0
ø40.0
HB
125 G ACP300 120- 180 -240 0.05- 0.07 -0.10 0.05- 0.07 -0.10 0.05- 0.07 -0.10 0.05- 0.08 -0.10 125 L ACP300 130- 170 -220 0.04- 0.07 -0.09 0.04- 0.07 -0.09 0.04- 0.07 -0.09 0.05- 0.08 -0.10 190 G ACP300 100- 150 -200 0.08- 0.11 -0.17 0.08- 0.11 -0.17 0.08- 0.12 -0.18 0.09- 0.14 -0.21 250 G ACP100 100- 170 -240 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11 0.05- 0.08 -0.11 270 G ACP100 120- 180 -240 0.06- 0.08 -0.11 0.06- 0.08 -0.11 0.06- 0.09 -0.13 0.07- 0.11 -0.14 300 G ACP100 85- 150 -210 0.05- 0.07 -0.09 0.05- 0.07 -0.09 0.05- 0.08 -0.10 0.05- 0.08 -0.11 180 L ACP300 100- 140 -180 0.05- 0.07 -0.10 0.05- 0.07 -0.10 0.05- 0.07 -0.11 0.06- 0.08 -0.12 275 G ACP100 100- 170 -240 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11 300 G ACP100 90- 150 -210 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11 350 G ACP100 75- 120 -165 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11 200 G ACP100 120- 180 -240 0.06- 0.10 -0.13 0.07- 0.11 -0.14 0.07- 0.11 -0.15 0.08- 0.12 -0.16 325 G ACP100 100- 140 -180 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.10 0.05- 0.08 -0.11
Steel, Carbon Steel SS400
S15C S45C
S45C Hardened
S75C
J
S75C Hardened
P
Low-alloy Steel SCM,SNCM
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel SKD,SKT,SKH
SKD, SKT, SKH (Sintered)
Stainless Steel SUS403/Others (Martensitic/Ferritic) 200 G ACP300 100- 140 -180 0.06- 0.10 -0.13 0.06- 0.10 -0.13 0.06- 0.10 -0.14 0.07- 0.11 -0.15 SUS403/Others (Martensitic (hardened)) 240 G ACP300 90- 120 -150 0.06- 0.10 -0.13 0.06- 0.10 -0.13 0.06- 0.10 -0.14 0.07- 0.11 -0.15 SUS304, SUS316 (Austenitic) 180 G ACP300 100- 140 -180 0.06- 0.10 -0.13 0.06- 0.10 -0.13 0.06- 0.10 -0.14 0.07- 0.11 -0.15
M
H ACK300 120- 160 -200 0.09- 0.17 -0.23 0.10- 0.19 -0.26 0.11- 0.21 -0.28 0.12- 0.23 -0.31 H ACK300 90- 120 -150 0.09- 0.17 -0.23 0.10- 0.19 -0.26 0.11- 0.21 -0.28 0.12- 0.23 -0.31 200 G ACP300 25- 50 - 70 0.06- 0.10 -0.13 0.06- 0.10 -0.13 0.06- 0.10 -0.14 0.07- 0.11 -0.15 G DL1500 200- 260 -320 0.05- 0.10 -0.15 0.05- 0.10 -0.15 0.06- 0.11 -0.16 0.06- 0.12 -0.18 G DL1500 180- 230 -280 0.05- 0.10 -0.15 0.05- 0.10 -0.15 0.06- 0.11 -0.16 0.06- 0.12 -0.18
Cast Iron
K
Ductile Cast Iron
S
Exotic Alloy (Heat-Resistant Alloy, Super Alloy, Titanium Alloy, etc.)
Aluminum Alloy Copper Alloy
N
For the P and K grades for which ACP300 and ACK300 inserts are the first recommendation, ACP100 inserts are the second recommendation. In this case, it is recommended to set the cutting speed (V c ) to 130% and the feed rate (f z ) to 75% of the figures in the table above.
Recommended Cutting Conditions (for 5D) (PCT Type)
(Min. - Optimum - Max.)
f z (feed rate) (mm/rev)
Recommended Insert Grade
Workpiece Hardness Recommended Chipbreaker
v c (cutting speed) (m/min)
Work Material
ø16.0 ø20.0, ø25.0 ø32.0
ø40.0
HB
125 G ACP300 120- 180 -240 0.05- 0.06 -0.09 0.05- 0.06 -0.09 0.05- 0.06 -0.09 0.05- 0.07 -0.09 125 L ACP300 130- 170 -220 0.04- 0.06 -0.08 0.04- 0.06 -0.08 0.04- 0.06 -0.08 0.05- 0.07 -0.09 190 G ACP300 100- 150 -200 0.07- 0.10 -0.15 0.07- 0.10 -0.15 0.08- 0.11 -0.17 0.09- 0.12 -0.19 250 G ACP100 100- 170 -240 0.04- 0.07 -0.08 0.04- 0.07 -0.08 0.05- 0.07 -0.09 0.05- 0.08 -0.11 270 G ACP100 120- 180 -240 0.05- 0.08 -0.11 0.05- 0.08 -0.11 0.06- 0.08 -0.11 0.07- 0.09 -0.13 300 G ACP100 85- 150 -210 0.04- 0.07 -0.08 0.04- 0.07 -0.08 0.05- 0.07 -0.09 0.05- 0.08 -0.10 180 L ACP300 100- 140 -180 0.05- 0.06 -0.09 0.05- 0.06 -0.09 0.05- 0.06 -0.10 0.05- 0.07 -0.11 275 G ACP100 100- 170 -240 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.05- 0.07 -0.10 300 G ACP100 90- 150 -210 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.05- 0.07 -0.10 350 G ACP100 75- 120 -165 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.05- 0.07 -0.10 200 G ACP100 120- 180 -240 0.05- 0.08 -0.12 0.06- 0.09 -0.12 0.06- 0.09 -0.13 0.07- 0.10 -0.14 325 G ACP100 100- 140 -180 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.04- 0.06 -0.09 0.04- 0.06 -0.09
Steel, Carbon Steel SS400
S15C S45C
S45C Hardened
S75C
S75C Hardened
P
Low-alloy Steel SCM,SNCM
SCM, SNCM Hardened SCM, SNCM Hardened SCM, SNCM Hardened
High-alloy Steel SKD,SKT,SKH
SKD, SKT, SKH (Sintered)
Stainless Steel SUS403/Others (Martensitic/Ferritic) 200 G ACP300 100- 140 -180 0.05- 0.09 -0.11 0.05- 0.09 -0.11 0.06- 0.09 -0.12 0.06- 0.10 -0.14 SUS403/Others (Martensitic (hardened)) 240 G ACP300 90- 120 -150 0.05- 0.09 -0.11 0.05- 0.09 -0.11 0.06- 0.09 -0.12 0.06- 0.10 -0.14 SUS304, SUS316 (Austenitic) 180 G ACP300 100- 140 -180 0.05- 0.09 -0.11 0.05- 0.09 -0.11 0.06- 0.09 -0.12 0.06- 0.10 -0.14
M
H ACK300 120- 160 -200 0.08- 0.15 -0.21 0.09- 0.17 -0.23 0.09- 0.18 -0.25 0.11- 0.20 -0.28 H ACK300 90- 120 -150 0.08- 0.15 -0.21 0.09- 0.17 -0.23 0.09- 0.18 -0.25 0.11- 0.20 -0.28 200 G ACP300 25- 50 - 70 0.05- 0.09 -0.11 0.05- 0.09 -0.11 0.06- 0.09 -0.12 0.06- 0.10 -0.14 G DL1500 200- 260 -320 0.05- 0.10 -0.15 0.05- 0.10 -0.15 0.06- 0.11 -0.16 0.06- 0.12 -0.18 G DL1500 180- 230 -280 0.05- 0.10 -0.15 0.05- 0.10 -0.15 0.06- 0.11 -0.16 0.06- 0.12 -0.18
Cast Iron
K
Ductile Cast Iron
S
Exotic Alloy (Heat-Resistant Alloy, Super Alloy, Titanium Alloy, etc.)
Aluminum Alloy Copper Alloy
N
For the P and K grades for which ACP300 and ACK300 inserts are the first recommendation, ACP100 inserts are the second recommendation. In this case, it is recommended to set the cutting speed (V c ) to 130% and the feed rate (f z ) to 75% of the figures in the table above.
J130
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