A-18-05861_WID_Advances19_Inch_LR_r2

F E A T U R I N G T H E L A T E S T P R O D U C T S F R O M W I D I A ™

ADVANCES

2019 INCH

NEW PRODUCTS I NTRODUC I NG . . .

VSM890 ™ -12

pages 22–25 7FNS

pages 4–11

VXF ™ -12

pages 12–18

VT-AFT

pages 78–82

pages 84–103 WGC

INDEXABLE MILLING 4–18

VSM890-12 VXF-12

20–33

SOLID END MILLING

The VariMill Family 7FNS X-Feed

4U50 4U80 AluSurf

34–77

HOLEMAKING

TDMX Top Cut 4

78–82

TAPPING

VT-AFT Aero Fastener Taps

Top Cut 4 ™

84–103

TURNING

pages 46–77

WGC

104–108

ORDERING INFORMATION

Informational Icons Guide Material Overview

AluSurf 5AN2

pages 30–33

TDMX ™ pages 34–44

4U50 pages 26, 28

4U80 pages 26, 29

COMING SOON! AN A L L- I NCLUS I V E CATA LOG SHOWCAS I NG WI D I A ™ TOOL I NG AND MACH I N I NG STR AT EG I ES THAT REDUCE CYCL E T IME AND I NCRE ASE TOOL I NG COST SAV I NGS .

AEROSPACE 2019 FEATURING THE BEST

AEROSPACE COMPONENT MACHINING SOLUTIONS FROM WIDIA ™

VSM890 ™ -12 UNI QUE 8- EDGED SOLU T I ON FOR SHOULDER AND FACE MI L L I NG

VSM890 ™ -12

Weldon ® End Mills: 1.25" and 1.5" Shell Mills: 2–10"

8-Edged, Double-Sided True 0° Victory ™ Shoulder-Face Mill (VSM)

Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers.

Coarse, medium, and fine pitch cutter density to perfectly translate machining capability into higher productivity.

New pocket seat design for improved insert seating and great stability at roughing applications.

Applicable in a wide range of workpiece materials: aluminum, steel, cast iron, titanium, stainless steel, and high-temp alloys. Comprehensive standard offering for cutter bodies and inserts to address light machining to heavy roughing jobs.

Available in the new WU10PM and WS40PM grades.

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8-Edged, Double-Sided True 0° Victory ™ Shoulder-Face Mill VSM890 ™ -12

• True 0° wall and stepping down capability. • Axial depth of cut capability; Ap1 max up to .386". • Optimized chip gash design for proper chip evacuation.

• User-friendly pocket numbering system. • Cutter bodies with internal coolant supply. • Less bur creation on the workpiece.

Super-positive rake design for low machine power consumption.

Integrated wiper facet for excellent surface floor finish.

Unique insert rake design to reduce and perfectly balance axial and radial cutting forces. Engineered for light machining to heavy roughing in all material groups.

-ALP

-ML

-MM

First choice for general purpose in all workpiece materials. Engineered for high-feed rates. P M K S H

First choice for Non-Ferrous materials. N

First choice for Stainless Steel, light machining, and finishing jobs. P M S

Finishing Capabilities/Lower Cutting Forces

Geometry Strengthening/Stronger Cutting Edge Protection

Applications

1

1. Face milling. 2. Full slotting with 100% radial engagement.

10

3. Shoulder milling with stepping down and great wall finish. 4. Shoulder milling with low axial and high radial engagement. 5. Shoulder milling with low radial and high axial engagement. 6. HPC face milling. First choice to clean up castings. 7. Dynamic/trochoidal slot milling. 8. Z-axis plunge milling. 9. Z-axis contour plunge milling. 10. Z-axis zig-zag slot plunge milling.

2

4

9

3

6

8

5

7

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6

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Victory ™ Shoulder-Face Mills • VSM890 ™ -12 Series

T T Weldon ® End Mills

order number 6596129 6596130

catalog number

max RPM 33400 29100

coolant supply

D1

D

L

L2

Ap1 max

Z 3 4

lbs .89

VSM890D125Z03W100SN12 VSM890D150Z04W100SN12

1.250 1.000 4.530 2.250 1.500 1.000 4.530 2.250

.387 .387

Yes Yes

1.18

T T Shell Mills

order number 6596131 6596132 6596133 6596134 6596135 6596136 6596137 6596138 6596139 6596151 6596152 6596153 6596154 6596155 6596156 6596157 6596158 6596159 6596160 6613696

catalog number

max RPM 23800 23800 20700 20700 18500 18500 18500 15700 15700 15700 13800 13800 13800 12500 12500 12500 10700 10700 10700

coolant supply

D1

D

D6

L

Ap1 max

Z 4 5 5 7 5 7 9 6 8

lbs .73 .70

VSM890D200Z04S075SN12 VSM890D200Z05S075SN12 VSM890D250Z05S075SN12 VSM890D250Z07S075SN12 VSM890D300Z05S100SN12 VSM890D300Z07S100SN12 VSM890D300Z09S100SN12 VSM890D400Z06S150SN12 VSM890D400Z08S150SN12 VSM890D400Z11S150SN12 VSM890D500Z07S150SN12 VSM890D500Z10S150SN12 VSM890D500Z14S150SN12 VSM890D600Z08S200SN12 VSM890D600Z12S200SN12 VSM890D600Z16S200SN12 VSM890D800Z10S250SN12 VSM890D800Z14S250SN12 VSM890D800Z22S250SN12 VSM890D1000Z16S250SN12

2.000 2.000 2.500 2.500

.750 .750 .750 .750

1.750 1.575 1.750 1.575 1.750 1.575 1.750 1.575

.387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387 .387

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

1.06

.99

3.000 1.000 2.190 1.750 3.000 1.000 2.190 1.750 3.000 1.000 2.190 1.750 4.000 1.500 3.810 2.000 4.000 1.500 3.810 2.000 4.000 1.500 3.810 2.000 5.000 1.500 3.810 2.380 5.000 1.500 3.810 2.380 5.000 1.500 3.810 2.380 6.000 2.000 4.875 2.380 6.000 2.000 4.875 2.380 6.000 2.000 4.875 2.380 8.000 2.500 5.118 2.380 8.000 2.500 5.118 2.380 8.000 2.500 5.118 2.380 10.000 2.500 5.118 2.380

1.63 1.73 1.69 3.51 3.76 3.67 6.06 6.44 6.18

11

7

10 14

8

11.19

12 16 10 14 22 16

9.49 9.70

12.08 12.60 12.45 18.01

9500

T T Spare Parts

insert screw

D1

in. lbs.

wrench DT151P

1.250–10.000

35

MS-2071

NOTE: Please order Torx Plus driver separately.

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7

Victory ™ Shoulder-Face Mills • VSM890-12 Series VSM890 ™ -12

P

v v v j

v first choice j alternate choice

M

v j v v

K N S H

v v j j

v

v

T T SNHX-ALP • For Aluminum and Other Non-Ferrous Alloys

v j v

v

LI

S

D

BS

R e

LI

S

D

BS

R e

ISO catalog number

ANSI catalog number

cutting edges mm in mm in mm in mm in mm in

SNHX120408PNERALP SNHX1202PNERALP

8 12,00 .472 4,61 .181 12,00 .472 1,34 .053 0,80 .032

T T SNHX-ML • Precision Finishing and Light Machining

LI

S

D

BS

R e

LI

S

D

BS

R e

ISO catalog number

ANSI catalog number

cutting edges mm in mm in mm in mm in mm in

SNHX120408PNERML SNHX1202PNERML

8 12,00 .472 4,61 .181 12,00 .472 1,34 .053 0,80 .032

T T SNHX-MM • Universal Geometry for Medium Machining

LI

S

D

BS

R e

LI

S

D

BS

R e

ISO catalog number

ANSI catalog number

cutting edges mm in mm in mm in mm in mm in

SNHX120408PNSRMM SNHX1202PNSRMM

8 12,00 .472 4,61 .181 12,00 .472 1,34 .053 0,80 .032

T T SNPX-MM • Universal Geometry for Heavy Roughing

LI

S

D

BS

R e

LI

S

D

BS

R e

ISO catalog number

ANSI catalog number

cutting edges mm in mm in mm in mm in mm in

SNPX120408PNSRMM SNPX1202PNSRMM

8 12,00 .472 4,61 .181 12,00 .472 1,34 .053 0,80 .032

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8

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Victory ™ Shoulder-Face Mills • VSM890 ™ -12 Series

T T Insert Selection Guide

Light Machining

General Purpose

Heavy Machining

Material Group P1–P2 P3–P4 P5–P6 M1–M2

Geometry SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

Grade

Geometry SNPX-MM SNPX-MM SNPX-MM SNHX-ML SNHX-ML SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

Grade

Geometry SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNPX-MM SNPX-MM SNPX-MM

Grade

WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM

WS40PM WS40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM

WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM

M3

K1–K2

K3

N1–N2

N3

S1–S2

S3 S4 H1

T T Recommended Starting Speeds [SFM]*

Material Group

WK15CM WK15PM WN25PM WP25PM WP35CM WP40PM WS40PM WU10PM

1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 4

– – – – – – – – –

– – – – – – – – –

– – – – – – – – – – – –

– 1085 935 885 1495 1295 1215 970 855 805 – –

– – – – – – – – –

– – – – – – – – –

– – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – –

– – – – – – – –

– – – – – – – – –

– 900 785 655 920 – 835 705 575 835 – 740 605 490 625 – 605 560 490 855 – 540 410 330 525 – 675 590 540 675 – 605 525 425 605 – 460 395 310 475 – 755 675 605 970 – 590 525 490 770 – 490 445 395 640

835 755 575 755 445 605 525 425 870 690 575

755 820 705 590 – 675 755 640 525 – 525 675 560 445 –

– – –

P

690 560 510 445 560 475 395 – 360 490 375 295 490 360 260 – 510 640 560 510 690 560 460 – 460 575 490 410 590 475 395 – 375 425 375 295 475 360 280 –

M

1380 1265 1115 885 805 705 –

– – – – – – – – – – –

– – – – – –

– 970 870 785 – 755 675 625 – 640 575 525

785 – 625 – 525 – – – – – – – – – – – – – – – – –

– – – – – – – – – – – –

K

1100 970

900 690 625 575 – 755 575 525 475 –

820

920

– – – – – – – –

– – – – – – – –

– 3525 3100 2870 – – 3100 2870 2495 – – 3100 2870 2495 –

– – –

– – – – – – – –

– – – – – – –

– – – – – – – –

– – – – – – – – – – – – – – – –

– – – – – –

– – – – – –

– – – – – – –

N

– 130 115 80 – – 130 115 80 – – 165 130 80 – – 195 165 100 –

– – – – –

– 130 115 80 – – 130 115 80 – – 165 130 80 – – 230 165 115 –

– – – – – – – – – –

S

H 1

– 525 425 295

– –

– –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Light Machining

General Purpose

Heavy Machining

T T Recommended Starting Feeds [IPT]

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae)

Insert Geometry

Insert Geometry

5%

10% .007 .009 .010

20% .005 .007 .008

30% .005 .006 .007

40–100%

.010 .012 .014

.004 .005 .006

.E..ALP .E..ML

.005 .007

.015 .003 .023 .005 .032 .007

.011 .003 .017 .004 .023 .005

.008 .002 .012 .003 .017 .004

.007 .002 .011 .003 .015 .004

.006 .010 .014

.E..ALP .E..ML .S..MM

.S..MM .009

NOTE: U se “Light Machining” values as starting feed rate.

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9

Victory ™ Shoulder-Face Mills • VSM890-12 Series VSM890 ™ -12

Best Practices

True 0° roughing tool with embedded finishing capabilities all in one tool.

Best-in-class wall finish with VSM890-12 in axial stepping-down jobs. For many shop floor setups, no additional finishing is required resulting in shorter machining time and lower tooling cost.

Conventional

VSM890-12

Step 1

Step 1

Step 2

Step 2

Step 3

Step 3

Step 4

Step 4

Step 5

Step 5

Excellent wall finish with VSM890-12

Coarse Pitch

Medium Pitch

Fine Pitch

• U nstable setup. • Low spindle power. • High axial depth of cut Ap1. • Low feed rate. • M achining aluminum. • D riven tools.

• R egular setup. • Regular spindle power. • Medium feed rate.

• R igid setup. • High spindle power. • Low axial depth of cut Ap1. • High feed rate. • Boost productivity and cut into cycle time.

Machining Stability

+

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10

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Victory ™ Shoulder-Face Mills • VSM890 ™ -12 Series

T T VSM890-12 Z-Axis Plunge Milling

D1

cutting diameter (D1)

Y max 0.3504 0.3504 0.3504 0.3504 0.3504 0.3504 0.3504 0.3504 0.3504 0.3504

X

Vf

1.25

1.1228 1.2693 1.5205 1.7358 1.9272 2.2618 2.5528 2.8138 3.2744 3.6776

1.5

2

2.5

Y max

3 4 5 6 8

10

X

VSM890-12 Cartridge for M4000 M4000CA-SNHX12 (MM6602179)

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11

VXF ™

V I CTORY ™ X- F EED ™

NE X T L E V EL OF H I GH- FEED MI L L I NG

VXF ™ -12 Series

VXF-12: Ap1 max: .098 " VXF-12: fz max: .078 " IPT 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. Feed rates up to .078 " IPT significantly reduce machining cycle times. Optimized cutter body and chip gash design perfectly serves high-feed requirements. PSTS inserts for powerful low cost per edge high-feed milling.

Cutters with internal coolant supply. Nickel-plated surface protection.

V X F is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.

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4-Edged, Victory ™ X-Feed ™ Mills VXF ™ -12

• 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. • Greatly reduces tool deflection and vibrations for improved tool life. • Suitable for long tool reach. • Unique integrated radial wiping facet to achieve a nice wall finish at pocket and helical interpolation milling. • Durable cutting edges qualified to machine a wide range of materials. • WS40PM — best-in-class milling grade for machining stainless steel and HTA.

Perfect combination of round and square insert style.

Radial Facet BS

16,5°

BS

AP1 max

Axial Facet

Specifically engineered chipbreakers for powerful high-feed milling.

-MM

-MH

P M S

First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs. P

First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.

Lower Cutting Forces

Geometry Strengthening/Stronger Cutting Edge Protection

Applications

7

1. Face milling. 2. 3D profile milling. 3. Pocket milling into full material. 4. Helical interpolation into full material. 5. Deep pocket milling into full material.

8

4

5

10

6. Dynamic/trochoidal milling. 7. Aggressive ramp milling. 8. Contour Milling. 9. Face milling deep cavities with long tool reach. 10. Z-axis contour plunge milling.

3

8

1

6

10

2

9

4

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14

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Victory ™ High-Feed Mills • VXF ™ -12 Series

T T Shell Mills

max ramp angle

D1 max

max RPM 27500 22500 22500 19500 19500 17500 17500 14500 14500 13000

coolant supply lbs

order number

catalog number

D1

D D6

L Ap1 max Z

VXF150Z04S075XD12 VXF200Z05S075XD12 VXF200Z06S075XD12 VXF250Z05S100XD12 VXF250Z07S100XD12 VXF300Z05S100XD12 VXF300Z08S100XD12 VXF400Z06S125XD12 VXF400Z09S125XD12 VXF500Z08S150XD12

1.500 .785 .750 1.417 1.575 2.000 1.284 .750 1.811 1.575 2.000 1.284 .750 1.811 1.575 2.500 1.784 1.000 1.969 1.575 2.500 1.784 1.000 1.969 1.575 3.000 2.283 1.000 2.087 1.969 3.000 2.283 1.000 2.087 1.969 4.000 3.283 1.250 2.559 1.969 4.000 3.283 1.250 2.559 1.969 5.000 4.283 1.500 3.150 2.480

.098 .098 .098 .098 .098 .098 .098 .098 .098 .098

4 5 6 5 7 5 8 6 9 8

1.0°

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

.39 .70 .71 .96

6596763 6596764 6596765 6596766 6596767 6596768 6596769 6596770 6596780 6596781

.9° .9° .6° .6° .5° .5° .3° .3° .2°

1.12 1.62 1.86 3.20 3.34 6.77

T T Spare Parts

insert screw

D1 max

in. lbs.

wrench

1.500 - 5.000

34

12148007200

12148099400

NOTE: Please order wrench separately.

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15

Victory ™ High-Feed Mills • VXF-12 Series VXF ™ -12

P

v v j

M

v v v

v first choice j alternate choice

K N S H

j

v j v

T T XDPT-MM • Best Fit for Pocketing and Profiling Operations

LI

S

D

R e

LI

S

D

R e

ISO catalog number

ANSI catalog number

cutting edges

mm in

mm in

mm in

mm in

XDPT120512ERMM XDPT120512ERMM

4

12,70

.500

5,56

.219

12,70

.500

1,20

.047

T T XDPT-MH • Dedicated Geometry for Heavy Roughing

LI

S

D

R e

LI

S

D

R e

ISO catalog number

ANSI catalog number

cutting edges

mm in

mm in

mm in

mm in

XDPT120515SRMH XDPT120515SRMH

4

12,70

.500

5,56

.219

12,70

.500

1,50

.059

T T Insert Selection Guide

Light Machining

General Purpose

Heavy Machining

Material Group P1–P2 P3–P4 P5–P6 M1–M2

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

Grade

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

Grade

Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH

Grade

WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM

WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM

WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM

M3

S1–S2

S3 S4

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16

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Victory ™ High-Feed Mills • VXF ™ -12 Series

T T Recommended Starting Speeds [SFM]*

Material Group

WP25PM

WP40PM

WS40PM

1 2 3 4 5 6 1 2 3 1 2 3 4

1115

1015

– – – –

1295 1085 1000

1065

1165

970 705 625 525 525 360 605 490 360 115 115 115 130

– – – –

– – – –

950 855 720 675 490 705 625 475 130 130 165 195

855 770 675 605 460 675 590 460 130 130 165 195

785 690 590 590 395 655 510 375 100 100 100 130

985 900 805 675 590 770 690 510 165 165 195 260

P

885 720 655 805 720 560 165 165 195 280

575 425 675 575 425 130 130 165 195

675 590 820 705 575 165 165 195 230

475 310 560 475 330 100 100 100 115

M

S

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

T T Recommended Starting Feeds [IPT]

Light Machining

General Purpose

Heavy Machining

At .020 Axial Depth of Cut (AP1)

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)

Insert Geometry

Insert Geometry

5%

10% .039 .052

20% .028 .037

30% .025 .032

40–100%

.058 .080

.022 .029

.E..MM .020 .S..MH .036

.109 .014 .141 .025

.067 .010 .080 .019

.047 .009 .056 .016

.041 .008 .048 .015

.037 .043

.E..MM .S..MH

At .025 Axial Depth of Cut (AP1)

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)

Insert Geometry

Insert Geometry

5%

10% .035 .046

20% .025 .033

30% .022 .029

40–100%

.051 .070

.020 .026

.E..MM .018 .S..MH .032

.094 .013 .118 .023

.059 .009 .071 .017

.042 .008 .050 .014

.037 .007 .043 .013

.033 .039

.E..MM .S..MH

At .035 Axial Depth of Cut (AP1)

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)

Insert Geometry

Insert Geometry

5%

10% .029 .039

20% .022 .028

30% .019 .024

40–100%

.043 .058

.017 .022

.E..MM .015 .S..MH .027

.076 .011 .093 .019

.050 .008 .059 .014

.036 .007 .042 .012

.031 .006 .036 .011

.028 .033

.E..MM .S..MH

NOTE: U se “Light Machining” values as starting feed rate.

T T CAM Programming

Programming Data

insert size

insert radius

R (to be programmed)

t

R

3/64

0.106 0.110

0.038 0.037

12

1.5

t

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17

VXF ™ -12 Victory ™ High-Feed Mills • VXF-12 Series

Helical Interpolation

Best Practices

Ø dm

Small Depth Plunging

High-Feed Facing

Ramping Linear

Ramp Angle

Z1 max (pitch)

Ap max HF

Ap max ramp

Ramp Angle

T max

Ø D1 max

Ø D1 max

Ø D1 max

Ø D1 max

Ø dHole min/max

Small Depth Plunging

High-feed Facing Ramping Linear

Helical Interpolation

Ramp Angle max

Ramp Angle max

Ø D1 max

D1 max

Ap max HF

Ap max Ramp

d Hole min

d Hole max

Z1 max Helical

T max .031 .031 .031 .031 .031 .031

Flat Face

B

1.5 2.0 2.5 3.0 4.0 5.0

.050 .050 .050 .050 .050 .050

0.95 0.90 0.60 0.45 0.31 0.24

.070 .070 .070 .070 .070 .070

0.95 0.90 0.60 0.45 0.31 0.24

2.130 2.920 3.370 3.920 4.130 4.920 5.130 5.920 7.130 7.920 9.130 9.920

.070 .070 .070 .070 .070 .070

Ae max

D1 max

B

1.5 to 5.0 .358

Ødm = ØHole–ØD1 max Z1 = Ødm x 3,14 x tan ramp angle. Z1 ≤ Z1 max and ≤ ramp angle max Ramp angle = arc tan x ((Z1)/Ødm x 3,14))

Ae max ≤ 2 x ØD1 max–2 x B Flat Face = Ae max–2 x B

D 1

T T Z-Axis Plunge Milling

cutting diameter (D1)

Y max

X

Vf

1.5

0.354 1.274 0.354 1.527 0.354 1.743 0.354 1.936 0.354 2.272 0.354 2.565

2

2.5

Y max

3 4 5

X

T T Feed Rate Guide • Z-Axis Plunge Milling • fz (mm/tooth)

Light Machining

General Purpose

Heavy Machining

Insert Geometry

Insert Geometry

Recommended Starting Feed per Tooth (Fz)

Y max

.008 .010

.E..MM .S..MH

.003 .004

.012 .014

.E..MM .S..MH

.358 .358

widia.com

18

Designed to Make Your Workplace More Productive

WIDIA ™ X-Feed ™

WIDIA-branded X-Feed tooling was created as an application-specific portfolio to remove as much material as possible in the shortest amount of time, using a shallow depth of cut to achieve higher MRR and boost productivity.

HIGH-FEED MILLING

BOOST PRODUCTIVITY

Victory ™ X-Feed For Machining Stainless Steel and Titanium

Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications. 7FNS Series

Victory X-Feed To Speed Up High-Feed Machining

VXF ™ -12 Series

VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.

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WIDIA-HANITA ™

A SOL I D FOUNDAT I ON THE VARIMI LL ™ FAMI LY

The WIDIA-Hanita VariMill family continues to provide leading-edge solutions for some of the most advanced applications in the general engineering, aerospace, and defense industries. These industries require complex machining techniques in some of the most exotic materials.

VariMill I ™

This 4-flute geometry is designed with unequal flute spacing for plunging, slotting, and profiling at the highest possible feed rates for a wide range of materials.

VariMill II ™

This 5-flute geometry is designed with unequal flute spacing for advanced milling jobs in a wide range of materials.

VariMill III ™

This 7-flute geometry is designed with unequal flute spacing and is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the aerospace industry.

See the entire VariMill ™ platform in the 2019 VariMill Family Catalog coming soon!

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7FNS

V I CTORY ™ X- F EED ™

PRODUCT I V I T Y IMPROV ED I N H I GH- FEED MI L L I NG OF STA I NL ESS ST EEL AND T I TAN I UM MAT ER I A LS

7FNS Series

Designed for high-feed rates. 6 flutes and 3 x D diameter neck reach. Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications. Stainless steel and high-temp alloys. Improved tool life due to reduced radial forces.

Larger radial engagement vs. standard ball nose end mills.

5–10% Radial engagement

55% Radial engagement

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7FNS Series • Stainless Steel/High-Temp • X-Feed X-Feed ™

T T 7FNS Series • X-Feed

v first choice j alternate choice

AlTiN-MT grade AlTiN-MT AlTiN

length L

order #

catalog #

D1 1/4 3/8 1/2 5/8 3/4

D

D3 .21 .34 .46 .59 .71 .96

L3 .73

R e

Rt

6441876 7FNS07002 6441877 7FNS10004 6441878 7FNS13005 6441879 7FNS16006 6441880 7FNS19007 6441881 7FNS25008

1/4 3/8 1/2 5/8 3/4

2 1/2 3 1/2

.016 .023 .031 .039 .047 .063

.027 .040 .054 .067 .080 .106

1.23 1.48 1.98 2.48 2.98

4

4 1/2

5

1

1

5 1/2

NOTE: YRC = distance from center line to the crown of the R radius. RCN = distance from center line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. R ε = the shoulder radius or radius at the corner of the cutter.

End Mill Tolerances

tolerance h6 + / -

D1

tolerance +.000/-.002

D

All

< 1/8 "

0/.00024 0/.00031 0/.00035 0/.00043 0/.00051

– – – –

– – – –

1/8–7/32 " 1/4–3/8 "

13/32–11/16 " 23/32–1 3/16 "

T T Programming Data

7FNS Inch

Ramping Guide for Circular and Linear Interpolation

Geometrical Parameters

Circular Interpolation

Linear Interpolation

Calculated Length (mm) per Ramp Angle

Allowed Range of Hole Diameter

diameter Ap1 max Rfm Rt

Rc

Xfm Yfm YD Number

Ramp Angle (degree)

[inch]

[inch]

[inch]

[inch]

[inch]

[inch]

[inch]

[inch]

flutes Smallest Largest

1

2

3

4

5

1/4 3/8 1/2 5/8 3/4

0.0133 1/4 0.0269 0.0160 0.0133 0.0313 0.0525 6 0.0200 3/8 0.0399 0.0235 0.0200 0.0469 0.0788 6 0.0266 1/2 0.0538 0.0320 0.0266 0.0625 0.1050 6 0.0333 5/8 0.0672 0.0400 0.0333 0.0781 0.1313 6 0.0399 3/4 0.0798 0.0470 0.0399 0.0938 0.1575 6 0.0532 1 0.1059 0.0620 0.0532 0.1250 0.2100 6

0.355

0.5 0.76 0.38 0.25 0.19 0.15

0.5325 0.75 1.14 0.57 0.38 0.29 0.23

0.71

1 1.52 0.76 0.51 0.38 0.30

0.8875 1.25 1.91 0.95 0.63 0.48 0.38

1.065

1.5 2.29 1.14 0.76 0.57 0.46 2 3.05 1.52 1.02 0.76 0.61

1

1.42

30% 30% 30% 30% 10%

Recommended Feed

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24

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

7FNS Series • X-Feed ™

T T 7FNS Series • X-Feed

Profile Milling

AlTiN-MT

Recommended feed per tooth (IPT = inch/th) for 3D milling/profiling (A)

D1 — Diameter

Cutting Speed — Vc SFM

A

frac.

1/4

5/16

3/8

1/2

5/8

3/4

1

Material Group

ap

ae

min

max dec.

.2500 .3125 .3750 .5000 .6250 .7500 1.000

1 2 3 1 2 3 4

0.5 x D 0.55 x D 290 0.5 x D 0.55 x D 190 0.5 x D 0.55 x D 190 0.5 x D 0.55 x D 165 0.5 x D 0.55 x D 165 0.5 x D 0.55 x D 80 0.5 x D 0.55 x D 165

– 375 IPT .0118 .0156 .0188 .0213 .0281 .0338 .0450 – 260 IPT .0094 .0125 .0150 .0189 .0250 .0300 .0400 – 230 IPT .0094 .0125 .0150 .0189 .0250 .0300 .0400 – 295 IPT .0106 .0141 .0169 .0197 .0254 .0300 .0400 – 260 IPT .0094 .0125 .0150 .0189 .0234 .0263 .0360 – 130 IPT .0071 .0094 .0113 .0138 .0168 .0188 .0240 – 190 IPT .0083 .0109 .0131 .0165 .0219 .0263 .0350

M

S

NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 1/2 " .

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25

4U50 & 4U80

AEROSPACE ROUGH I NG

4U50

Shallow pitch rougher. 4–6 flutes with variable spacing. Short length of cut and 3 x D diameter neck length. Stainless steel and high-temp alloys. Center cutting.

4U80

Shallow pitch rougher. 4–6 flutes with variable spacing. Regular length of cut. Stainless steel and high-temp alloys. Center cutting.

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4U50 Series High-Performance Roughers

T T 4U50 Series

v first choice j alternate choice

AlTiN-MT grade AlTiN-MT AlTiN

length of cut Ap1 max

length L

order #

catalog #

D1 1/4 3/8 1/2 5/8 3/4

D

D3 .24 .35 .47 .59 .71 .94

L3 .75

R e

ZU

6441870 4U50E0700R2BT 6441871 4U50E1000R4BT 6441872 4U50E1300R5BT 6441873 4U50E1601R6BT 6441874 4U50E1901R7XT 6441875 4U50E2501R8XT

1/4 3/8 1/2 5/8 3/4

3/8 1/2 5/8 5/8 3/4

2 1/2

.030 .030 .030 .030 .050 .050

4 4 4 6 6 6

1.13 1.50 1.88 2.25 3.00

3

3 1/2

4

4 1/2 5 1/2

1

1

1

End Mill Tolerances

tolerance h6 + / -

D1

tolerance d11 -.0008/-.0031 -.0012/-.0041 -.0016/-.0051 -.002/-.0063 -.0026/-.0077

D

< 1/8 "

< 1/8 "

0/.00024 0/.00031 0/.00035 0/.00043 0/.00051

1/8–7/32 " 1/4–3/8 "

1/8–7/32 " 1/4–3/8 "

13/32–11/16 " 23/32–1-3/16 "

13/32–11/16 " 23/32–1 3/16 "

T T 4U50 Series

Side Milling (A) and Slotting (B)

Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%.

AlTiN-MT

D1 — Diameter

Cutting Speed — Vc SFM

A

B

frac.

1/4

5/16

3/8

1/2

5/8

3/4

1

Material Group

ap

ae

ap

min

max dec.

.2500 .3125 .3750 .5000 .6250 .7500 1.0000

1 1 x D 0.5 x D 0.75 x D 297 – 379.5 IPT .0015 .0020 .0023 .0029 .0034 .0038 .0046 2 1 x D 0.5 x D 0.75 x D 198 – 264 IPT .0012 .0016 .0018 .0023 .0027 .0030 .0036 3 1 x D 0.5 x D 0.75 x D 198 – 231 IPT .0010 .0013 .0015 .0019 .0022 .0024 .0028

M

S 1 1 x D 0.3 x D 0.75 x D 165 – 297 IPT .0015 .0020 .0023 .0029 .0034 .0038 .0046 2 1 x D 0.3 x D 0.3 x D 82.5 – 132 IPT .0008 .0010 .0012 .0016 .0018 .0020 .0025 3 1 x D 0.4 x D 0.75 x D 198 – 264 IPT .0012 .0016 .0018 .0023 .0027 .0030 .0036 4 1 x D 0.4 x D 0.75 x D 165 – 198 IPT .0011 .0014 .0017 .0022 .0025 .0028 .0033 NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 1/2 " .

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28

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

4U80 Series

T T 4U80 Series

v first choice j alternate choice

AlTiN-MT grade AlTiN-MT AlTiN

length of cut Ap1 max

length L

order #

catalog #

D1 1/4

D

R e

ZU

6441861 4U80E0700R2BT 6441862 4U80E0800R3BT 6441863 4U80E1000R4BT 6441864 4U80E1300R5BT 6441865 4U80E1600R6BT 6441866 4U80E1900R7XT 6441867 4U80E1901R7XT 6441868 4U80E2500R8XT 6441869 4U80E2501R8XT

1/4

3/4

2 1/2 2 1/2 2 1/2

.030 .030 .030 .030 .030 .050 .050 .050 .050

4 4 4 4 6 4 6 4 6

5/16

5/16

13/16

3/8 1/2 5/8 3/4 3/4

3/8 1/2 5/8 3/4 3/4

7/8

1 1/4 1 7/8 1 1/2 1 1/2 1 1/2 1 1/2

3 4 4 4 4 4

1 1

1 1

End Mill Tolerances

tolerance h6 + / -

D1

tolerance d11 -.0008/-.0031 -.0012/-.0041 -.0016/-.0051 -.002/-.0063 -.0026/-.0077

D

< 1/8 "

< 1/8 "

0/.00024 0/.00031 0/.00035 0/.00043 0/.00051

1/8–7/32 " 1/4–3/8 "

1/8–7/32 " 1/4–3/8 "

13/32–11/16 " 23/32–1-3/16 "

13/32–11/16 " 23/32–1 3/16 "

T T 4U80 Series

Side Milling (A) and Slotting (B)

Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%.

AlTiN-MT

D1 — Diameter

A

B Cutting Speed — Vc SFM

frac.

1/4

5/16

3/8

1/2

5/8

3/4

1

Material Group

ap

ae

ap

min

max dec.

.2500 .3125 .3750 .5000 .6250 .7500 1.0000

1 1 x D 0.5 x D 0.75 x D 290 – 380 IPT .0015 .0020 .0023 .0029 .0034 .0038 .0046 2 1 x D 0.5 x D 0.75 x D 200 – 265 IPT .0012 .0016 .0018 .0023 .0027 .0030 .0036 3 1 x D 0.5 x D 0.75 x D 200 – 230 IPT .0010 .0013 .0015 .0019 .0022 .0024 .0028

M

S 1 1 x D 0.3 x D 0.75 x D 160 – 300 IPT .0015 .0020 .0023 .0029 .0034 .0038 .0046 2 1 x D 0.3 x D 0.3 x D 80 – 130 IPT .0008 .0010 .0012 .0016 .0018 .0020 .0025 3 1 x D 0.4 x D 0.75 x D 200 – 265 IPT .0012 .0016 .0018 .0023 .0027 .0030 .0036 4 1 x D 0.4 x D 0.75 x D 165 – 200 IPT .0011 .0014 .0017 .0022 .0025 .0028 .0033 NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 1/2 " .

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29

ALUSURF ™ 5AN2

L I NE E X PANS I ON AluSurf end mills provide extraordinary Metal Removal Rates (MRR) by combining roughing and finishing operations for any aluminum plunging, slotting, and profiling application. Its proprietary flute geometry is designed for rigidity and improved chip evacuation generating exceptional wall-to-floor perpendicularity, even in thin wall applications. To ensure a superior floor surface finish, the AluSurf front geometry is equipped with a wiper facet grind.

Innovative heel and core design stabilizes the cutting edges.

38° and 45° helix end mill versions for roughing and finishing operations.

Center cutting for plunging and ramping.

Wiper facet grind for improved floor finish.

Unequal flute spacing for reduced vibrations.

AluSurf ™ 5AN2 Series

One tool for roughing and finishing operations. Slotting depths up to 1 x D and peripheral milling up to 1.5 x D axial at .5 x D radially. Unequal flute spacing for chatter-free performance (3-flute series only).

Multiple corner radii and extended neck configurations available as standard.

Increase your output due to less tool changes and increased Metal Removal Rates (MRR). No specific tools for roughing and finishing necessary. Less passes due to 1 x D slotting capability. Perfect for MQL (Minimum Quantity Lubrication) methods.

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5AN2 Series AluSurf ™

T T 5AN2 Series • AluSurf

L3

D1

D

v first choice j alternate choice

Ap1 max

R ε

D3

L

UNCOATED grade UNCOATED

length of cut Ap1 max

length L

order #

catalog #

D1 1/8

D

D3 .12 .18 .23 .23 .23 .23 .29 .29 .35 .35 .35 .47 .47 .47 .47 .47 .47 .47 .47 .47 .47 .59 .59 .70 .70 .70 .71 .70 .70 .71 .70 .70

L3

R e

3336000 5AN203042A 3336001 5AN205042A 3336002 5AN207042A 3659287 5AN207042 3683906 5AN207012B 3659288 5AN207012 3336083 5AN208043B 3659289 5AN208023 3336084 5AN210044B 3683910 5AN210014C 3474843 5AN210014 3683911 5AN213045C 6457780 5AN213045E 3659292 5AN213045 3683913 5AN213005B 3683914 5AN213005C 6457801 5AN213005E 3474844 5AN213005 3683916 5AN213015B 6457802 5AN213015E 3659487 5AN213015 3683919 5AN216016B 3659488 5AN216016 3683922 5AN219057B 3683923 5AN219057C 3659489 5AN219057 6457803 5AN219057E 3683925 5AN219077B 3683926 5AN219077C 6457804 5AN219077E 3683928 5AN219017B 3683929 5AN219017C

1/4 1/4 1/4 1/4 1/4 1/4

3/16

1/2

3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6

.015 .015 .015

3/16

1/4

9/16

1/4 1/4 1/4 1/4

5/16 5/16

3/4 3/4

3/8 3/8 3/8 3/8

2 1/4 2 1/4

.030

5/16 5/16

5/16 5/16

1 2

.030

3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4

7/16 7/16 7/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16

1 1/8 2 1/4 2 1/4 1 1/2 1 1/2 1 1/2 2 1/4 2 1/4 2 1/4 2 1/4 3 1/4 3 1/4 3 1/4 3 1/4 3 1/4 1 1/2 1 1/2 1 1/2 1 1/2 2 1/4 2 1/4 2 1/4 3 1/4 3 1/4

.030 .060

.060 .120

.030 .060 .120

.030 .120

3/4 3/4

.030

1 1 1 1 1 1 1 1 1

.030 .060

.120 .030 .060 .120 .030 .060

(continued)

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32

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

5AN2 Series

(5AN2 Series • AluSurf ™ — continued)

L3

D1

D

v first choice j alternate choice

Ap1 max

R ε

D3

L

UNCOATED grade UNCOATED

length of cut Ap1 max

length L

order #

catalog #

D1 3/4 3/4 3/4

D

D3 .70 .70 .71 .94 .94 .94 .94 .94 .94

L3

R e

3683930 5AN219017D 3659491 5AN219017 6457805 5AN219017E 3683931 5AN225048B 3336088 5AN225048C 6457806 5AN225048E 3659492 5AN225048 3683933 5AN225028C 6457807 5AN225028E

3/4 3/4 3/4

1 1 1

3 1/4 3 1/4 3 1/4

6 6 6

.090

.120 .030 .060 .120

1 1 1 1 1 1

1 1 1 1 1 1

1 1/8 1 1/8 1 1/2 1 1/8 1 1/8 1 1/2

3 3 3 3

5 1/2 5 1/2 5 1/2 5 1/2

4 1/4 4 1/4

7 7

.060 .120

End Mill Tolerances

tolerance h6 + / -

D1

tolerance 0/.00024 0/.00031 0/.00035 0/.00043 0/.00051

D

< 1/8 "

< 1/8 "

0/.00024 0/.00031 0/.00035 0/.00043 0/.00051

1/8–7/32 " 1/4–3/8 "

1/8–7/32 " 1/4–3/8 "

13/32–11/16 " 23/32–1 3/16 "

13/32–11/16 " 23/32–1 3/16 "

T T 5AN2 Series • AluSurf

Side Milling (A) and Slotting (B)

Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%.

Uncoated

D1 — Diameter

A

B Cutting Speed — vc SFM

frac.

1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4

1

Material Group

ap

ae

ap min

max dec.

.1250 .1880 .2500 .3130 .3750 .5000 .6250 .7500 1.000

N 1 1 x D 0.5 x D 1 x D 1640 – 6560 IPT .0013 .0019 .0025 .0031 .0038 .0050 .0063 .0075 .0100 2 1 x D 0.5 x D 1 x D 1640 – 4920 IPT .0010 .0015 .0020 .0025 .0030 .0040 .0050 .0060 .0080 3 1 x D 0.5 x D 1 x D 1640 – 4920 IPT .0009 .0013 .0018 .0022 .0026 .0035 .0044 .0053 .0070 4 1 x D 0.5 x D 1 x D 1310 – 2460 IPT .0009 .0013 .0018 .0022 .0026 .0035 .0044 .0053 .0070 4 1 x D 0.5 x D 1 x D 820 – 3280 IPT .0011 .0017 .0023 .0028 .0034 .0045 .0056 .0068 .0090 NOTE: Side milling applications — For longest reach (L3) tools, reduce ae by 30%. Slot milling applications — For longest reach (L3) tools, reduce ap by 30%. For cutting aluminum with high silicon, coating is recommended. For spindles with ceramic bearings, multiply ap by 0.5. For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 1/2 " .

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33

TDMX

TOP DR I L L ™ MODU L AR X

STAB I L I T Y AND REL I AB I L I T Y COMB I NED I NTO ONE MODUL AR DR I L L SYST EM

Platform

Standard cutter bodies in 3 x D, 5 x D, and 8 x D lengths. Insert diameter range from .629" up to 1.574". One geometry and grade to cover steel and cast iron applications.

Easy to Apply

Front clamping design. No need to disassemble the body from the holder to change insert. Easy insert nomenclature logic to identify the targeted material group.

Increased Stability and Performance

Highly engineered pocket seat design to ensure maximum stability, even in challenging applications like cross hole, inclined entry/exit, and interrupted cuts. Suitable for high feed rates. Flanged shank for higher rigidity. Polished flutes for improved chip evacuation. Brand new WP40PD grade for longer tool life in steel and cast iron applications.

WIDIA ™ TOP DRILL ™ Modular X (TDMX) is the ultimate choice for high-demanding drilling applications when stability and reliability are required.

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TDMX — TOP DRILL ™ Modular X

Extra-Stable Modular Drill up to 1.574 " Diameter

• Augmented insert stability thanks to the highly engineered pocket seat design. • Front clamping for an easy insert change, without disassembling the holder from the machine spindle. • Diameter range from .629" up to 1.574". • L/D ratio of 3 x D, 5 x D, and 8 x D.

One geometry to cover two material groups in modular drilling.

PK

P K

First choice for Steel and Cast Iron drilling.

Steel Material: Fe510/1.0553/A441 Condition: rough surface TDMX — Tube Sheet Drilling P

Specifications

Competitor

WIDIA

Diameter (Inch)

1.00 "

1.00 "

Grade

— —

WP40PD

Geometry Vc (SFM) n (rev/min)

PK

300

300

1.247 0.013

1.247 0.014

WIDIA ™ SHINING MOMENT

f (IPR)

Vf (in/min)

15.7

17.2

LOC (in) Coolant

2

2

Internal Emulsion

Internal Emulsion

Tool Life (ft)

98.4

157.4

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36

Indexable Milling I Solid End Milling I Holemaking I Tapping I Turning

Modular Drill System • TDMX

T T TDMX Body — Technical Details

Flanged Shank Increase the overall drill stability, above all in deep-drilling applications.

Margins Margin lands on the entire body length to ensure the straightness and increased hole quality.

Pocket Seat Extra-stable pocket seat design to increase stability to securely face high-demanding applications.

SL Shank Cylindrical shank with flat: suitable for machining centers, as well as turning centers.

Polished Flutes Improved chip evacuation.

Front Clamping Two standard screws to clamp and unclamp the insert, without disassembling the tool from the holder.

Coolant Channels

Coolant channel exit right behind the cutting edge.

T T TDMX Pocket Seat — Technical Details

Double-Seating Angle Ensure the maximum stability under severe cutting conditions.

Coolant Channels

Clamping Screw Front clamping for an easy-to-change insert.

Gash Gash is included in the carbide tip geometry to protect the steel body from the chips.

Ejection Pin Necessary to remove the insert due to the extreme tight pocket seat tolerance.

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37

TDMX — TOP DRILL ™ Modular X Modular Drill System • TDMX

T T TOP DRILL Modular X • 3 x D/ 5 x D/ 8 x D • Side Lock Shank • Inch

D1 D1

3 x D

5 x D

8 x D

clamping screw wrench 193.537 12148086600 193.537 12148086600 193.537 12148086600 193.537 12148086600 193.523 170.0240 193.523 170.0240 193.523 170.0240 193.523 170.0240 193.524 12148082400 193.524 12148082400 193.524 12148082400 193.524 12148082400

5 x D order #

8 x D order #

3 x D order #

SSC min max A .6300 .6692 B .6693 .7086 C .7087 .7480 D .7481 .7874 E .7875 .8267 F .8268 .8661 G .8662 .9055 H .9056 .9448

catalog #

catalog #

catalog #

6572186 TDMX0630R3SL075 6572206 TDMX0630R5SL075 6572247 TDMX0630R8SL075 6572187 TDMX0670R3SL075 6572207 TDMX0670R5SL075 6572248 TDMX0670R8SL075 6572188 TDMX0709R3SL100 6572208 TDMX0709R5SL100 6572249 TDMX0709R8SL100 6572189 TDMX0749R3SL100 6572210 TDMX0749R5SL100 6572250 TDMX0749R8SL100 6572190 TDMX0788R3SL100 6572231 TDMX0788R5SL100 6572251 TDMX0788R8SL100 6572191 TDMX0827R3SL100 6572232 TDMX0827R5SL100 6572252 TDMX0827R8SL100 6572192 TDMX0867R3SL100 6572233 TDMX0867R5SL100 6572253 TDMX0867R8SL100 6572193 TDMX0906R3SL100 6572234 TDMX0906R5SL100 6572254 TDMX0906R8SL100

6572194 TDMX0945R3SL125 6572235 TDMX0945R5SL125 6572255 TDMX0945R8SL125 I

.9449 .9842

6572195 TDMX0985R3SL125 6572236 TDMX0985R5SL125 6572256 TDMX0985R8SL125 6572196 TDMX1024R3SL125 6572237 TDMX1024R5SL125 6572257 TDMX1024R8SL125 6572197 TDMX1063R3SL125 6572238 TDMX1063R5SL125 6572258 TDMX1063R8SL125 6572198 TDMX1103R3SL125 6572239 TDMX1103R5SL125 6572259 TDMX1103R8SL125 6572199 TDMX1142R3SL125 6572240 TDMX1142R5SL125 6572260 TDMX1142R8SL125 6572200 TDMX1182R3SL125 6572241 TDMX1182R5SL125 6572261 TDMX1182R8SL125 6572201 TDMX1221R3SL125 6572242 TDMX1221R5SL125 6572262 TDMX1221R8SL125 6572202 TDMX1260R3SL150 6572243 TDMX1260R5SL150 6572263 TDMX1260R8SL150 6572203 TDMX1339R3SL150 6572244 TDMX1339R5SL150 6572264 TDMX1339R8SL150 6572204 TDMX1418R3SL150 6572245 TDMX1418R5SL150 6572265 TDMX1418R8SL150 6572205 TDMX1497R3SL150 6572246 TDMX1497R5SL150 6572266 TDMX1497R8SL150

J .9843 1.0236 K 1.0237 1.0629 L 1.0630 1.1023 M 1.1024 1.1417 N 1.1418 1.1811 O 1.1812 1.2204 P 1.2205 1.2598 Q 1.2599 1.3385 R 1.3386 1.4173 S 1.4174 1.4960 T 1.4961 1.5748

193.525 193.525 193.525 193.525 193.525 193.525 193.585 193.585

TT15 TT15 TT15 TT15 TT15 TT15 TT15 TT15

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

T T Dimensions

in Ø

SHORT ~3 x D

LONG ~5 x D

EXTRA LONG

~8 x D

SSC D1 min D1 max LS

D LATTH L

L1 L4 max LATTH L

L1 L4 max LATTH L

L1 L4 max

A .6300 .6692 1.97 .75 B .6693 .7086 1.97 .75

2.71 5.16 3.19 2.01 4.05 6.50 4.53 3.35 6.06 8.50 6.54 5.35

2.91 5.35 3.39 2.13 4.32 6.77 4.80 3.54 6.45 8.90 6.93 5.67 C .7087 .7480 2.20 1.00 3.02 5.75 3.54 2.24 4.52 7.24 5.04 3.74 6.76 9.49 7.28 5.98 D .7481 .7874 2.20 1.00 3.22 5.94 3.74 2.36 4.79 7.52 5.31 3.94 7.15 9.88 7.68 6.30 E .7875 .8267 2.20 1.00 3.33 6.10 3.90 2.48 4.98 7.76 5.55 4.13 7.46 10.24 8.03 6.61 F .8268 .8661 2.20 1.00 3.53 6.30 4.09 2.60 5.26 8.03 5.83 4.33 7.86 10.63 8.43 6.93 G .8662 .9055 2.20 1.00 3.64 6.46 4.25 2.72 5.45 8.27 6.06 4.53 8.17 10.98 8.78 7.24 H .9056 .9448 2.20 1.00 3.84 6.65 4.45 2.83 5.73 8.54 6.34 4.72 8.56 11.38 9.17 7.56 I .9449 .9842 2.36 1.25 3.95 6.97 4.61 2.95 5.92 8.94 6.57 4.92 8.87 11.89 9.53 7.87 J .9843 1.0236 2.36 1.25 4.15 7.17 4.80 3.07 6.20 9.21 6.85 5.12 9.27 12.28 9.92 8.19 K 1.0237 1.0629 2.36 1.25 4.26 7.32 4.96 3.19 6.39 9.45 7.09 5.31 9.58 12.64 10.28 8.50 L 1.0630 1.1023 2.36 1.25 4.46 7.52 5.16 3.31 6.67 9.72 7.36 5.51 9.97 13.03 10.67 8.82 M 1.1024 1.1417 2.36 1.25 4.57 7.68 5.31 3.43 6.86 9.96 7.60 5.71 10.28 13.39 11.02 9.13 N 1.1418 1.1811 2.36 1.25 4.77 7.87 5.51 3.54 7.13 10.24 7.87 5.91 10.68 13.78 11.42 9.45 O 1.1812 1.2204 2.36 1.25 4.89 8.03 5.67 3.66 7.33 10.47 8.11 6.10 10.99 14.13 11.77 9.76 P 1.2205 1.2598 2.36 1.25 5.08 8.23 5.87 3.78 7.60 10.75 8.39 6.30 11.38 14.53 12.17 10.08 Q 1.2599 1.3385 2.76 1.50 5.35 8.98 6.22 4.02 8.03 11.65 8.90 6.69 12.05 15.67 12.91 10.71 R 1.3386 1.4173 2.76 1.50 5.71 9.33 6.57 4.25 8.54 12.17 9.41 7.09 12.80 16.42 13.66 11.34 S 1.4174 1.4960 2.76 1.50 5.98 9.69 6.93 4.49 8.97 12.68 9.92 7.48 13.46 17.17 14.41 11.97 T 1.4961 1.5748 2.76 1.50 6.33 10.04 7.28 4.72 9.48 13.19 10.43 7.87 14.20 17.91 15.16 12.60

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