FROM COUNTER TOP TO PRODUCTION MODELS SEALING MACHINERY
At Colpac, we recognise that you have so much more than your food wrapped up in your packaging. Our determination to provide creative, sustainable, and impactful packaging (made to the most exacting standards) has enabled us to develop into a leading UK packaging designer and manufacturer, supplying food and foodservice brands globally.
Our aim is to create opportunities for our customers with innovative food packaging solutions. Alongside our extensive packaging expertise, Colpac offers a range of machinery options to enhance the shelf life of packaging contents. Food waste is a huge issue with over 10 million tonnes of food wasted annually in the UK alone. Packaging can play a key role in reducing food waste. Our heat seal packs increase shelf life and technologies such as Modified Atmosphere Packaging (M.A.P.) can extend this even further. It starts with understanding your markets and products. From here we can recommend appropriate packaging and machinery options suitable for your business, from tabletop options to fully automated in line sealing machines. We seek to understand you and your business and offer a consultative approach to our machinery supply. Talk to our sales team about how we can help.
CONTENTS
COUNTER TOP
QUICK GUIDE Use this guide to compare the specifications of our machinery. The range is categorised into counter top, catering & production entry and production machinery making it easier for you to find the perfect solution for your food packaging needs.
ColSeal TM Impulse Sealer
8
ColSeal TM Auto Cup & Pot Sealer
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CATERING & PRODUCTION ENTRY
ColSeal TM SR230 Sealer
10
ColSeal TM Maxi
11
Order code
08KFC200
08COLCUA
08COLCUB
08SR230
08MAXI
Machinery
Impulse Sealer
Auto Cup & Pot Sealer 82-97mm
Auto Cup & Pot Sealer 110-117mm
SR230 Sealer
Maxi Sealer
Type
Sealing
Film Sealing Counter Top
Film Sealing Counter Top
Film Sealing
Sealing/ Film Sealing Catering & Production Entry
Use
Counter Top
Catering & Production Entry
Production/Speed
Variable
up to 400 units/h
up to 400 units/h
up to 400 units/h
up to 400 units/h
Sealing Area Capacity (mm)
Up to 200 (w)
82-97 Ø
110-117 Ø
190x200x95 (h)
200x260
Dimensions (mm)
310x80x140
400x380x600
400x380x600
320x500x460
550x270x310
Weight (kg) PE PP Compostable Laminated M.A.P. Packaging
2
13
13
25
20
Clasp ® and Sandwich bags
Hot Pots, Souper Cups, Multi-food Pots & PET/ PP Cups
Hot Pots, Souper Cups, Multi-food Pots & PET/ PP Cups
Hot Pots, Souper Cups, Multi-Food Pots, C-vis ® Trays and Film-Liddable Packs
C-vis ® Trays, Heat-Seal, Film- Liddable and Laminated Packaging
Scan to watch Video
Disclaimer. The information contained in this catalogue is, to the best of our knowledge, accurate and reliable as of the date of publication. We do not, however, assume any liability whatsoever for the accuracy and completeness of the information. All images used are for illustrative purposes only and are subject to colour variation in certain instances. We reserve the right to modify specifications without prior consent where deemed necessary. E&OE.
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PRODUCTION
PRODUCTION
ColSeal TM Pneumatic Sealer Pneumatic Floor Standing Sealer
ColSeal TM Savvie Sealer (vacuum & gas) 18 Semi-Automatic with optional compressor
12
ColSeal TM ElectroMec
ColMAP TM Slalom 7
13
20
For vacuum, gas & M.A.P. products
Pneumatic Floor Standing Sealer
ColSeal TM SE1200 Automatic Sealer 14 Fully-Automatic Lidder & Sealer
ColSeal TM Savvie Sealer 18 Semi-Automatic with optional compressor
Order code
08PGINLB 08BASEPG (base)
08ELECTR 08BASEPG (base)
08SL1200
08SAVGAS (vacuum & gas)
08COLSLA
Machinery
PGINOX Pneumatic Floor Standing Sealer
Electromec Electromechanical Floor Standing Sealer Sealing/ Film Sealing
SE1200 Automatic Sealer Savvie Sealer
Slalom 7 Sealer
Type
Sealing/ Film Sealing Production Model
Sealing/ Film Sealing Production Model
Sealing & M.A.P. Production Model
M.A.P. Sealing & Film Sealing
Use
Production Model
Production Model
Production/Speed up to 500 units/h
up to 500 units/h
20 cycles/min
up to 500 units/h
M.A.P. 5 cycles/min Non M.A.P. 10 cycles/min
Sealing Area Capacity (mm)
320x420 (w)
320x420 (w)
Made to order
260x400 (w)
380x265
Dimensions (mm)
600x600x1480 (with base)
600x530x1480 (with base)
2500x864x1183
580x900x1325
3800x1360x1400
Weight (kg) PE PP Compostable Laminated M.A.P. Packaging
80
80
150
175
700
C-vis ® Trays, Heat-Seal, Film-Liddable and Laminated Packaging
C-vis ® Trays, Heat-Seal, Film-Liddable and Laminated Packaging
Heat-Seal and Laminated Packaging
C-vis ® Trays, Heat-Seal, Film-Liddable, Laminated & M.A.P. Packaging
C-vis ® Trays, Heat-Seal, Film-Liddable, Laminated & M.A.P. Packaging
Scan to watch Video
All Colpac Limited original products displayed in this catalogue are protected by Intellectual Property Rights, including copyright and unregistered design rights and they may also be the subject of one or more registered designs or patents (or applications for such rights) where appropriate. All rights in the displayed products are reserved by Colpac Limited and no license is granted under those rights unless there is a written agreement to the contrary.
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PACKAGING AND FOOD WASTE
Alongside our extensive packaging expertise, Colpac offers a range of machinery options to enhance the shelf life of packaging contents. The key roles for any packaging solution are to sell, protect and preserve the products. Packaging can extend the freshness for days (depending on contents). This extension of shelf life works through reducing the contents exposure to oxygen thus preserving the product. WRAP research has shown that extending product life by just one day could save 250,000 tonnes of food waste in the UK annually.
OUR PROCESS
COLPAC KNOWLEDGE
COLPAC ® KNOWLEDGE
Understand shelf life requirements for product
Recommend machine and tooling
Recommend packaging
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Food waste occurs throughout the supply chain, from the production stage to final household consumption.
FAO, UN - Oct 2019
Trial/testing at your site (where possible)
Customer laboratory testing for shelf life performance
Full production
Agree machine specification
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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HEAT SEAL PACKAGING
Over 10% of our stock products are suitable for heat sealing with many more adaptable should it be required. We offer specialised machinery to accomplish this, from tabletop units for small enterprises to in-line higher volume tray and conveyor sealers for food manufacturers. As pioneers of heat seal technology, we are constantly evolving our packaging and machinery offering. This includes sourcing and trialling new materials. The latter, demonstrated by our Zest ™ Heat Seal Eco-Packaging range ( www.colpacpackaging.com/zest ) where a heat seal is achieved without the need for additional plastic or laminates, making it one of our most sustainable |ranges. Our Stagione ® range, a unique shaped pack, can be sealed to provide tamper evidence without labels ( www.colpacpackaging.com/stagione ).
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Choosing the right packaging and sealing machinery may appear challenging. We are here to help. Our experienced team can support you throughout the process from selecting the right packaging and machinery, through to implementation and training. The right solution should improve productivity through your whole process. Talk to our sales team about how we can help.
HEAT SEAL PACKAGING
SANDWICH PACKS
CLASP
WRAP PACKS
SALAD BOXES
BAGUETTE PACKS
POTS
TRAYS
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ColSeal TM Impulse Sealer
The ColSeal TM Impulse Sealer is a manual, hand operated clamp sealer suitable for our Clasp ® products and other bag and lay-flat tube packaging. Ideal for baguettes, paninis, sandwiches, pies, toasties and lots more. It is quick and efficient to set up and use in back of store, catering, and production environments or for demonstration usage.
Clamp seal operation
Integral sliding cutter blade built into the machine to allow seal or seal and cut
SCAN TO WATCH VIDEO
Adjustable seal time
The Impulse Sealer can seal:
Film to board packs
Baguette bags
Features and benefits
Technical data
Order code
08KFC200
• Simple machine with easy clamp sealing operation • Supplied with integral sliding cutter blade built into the machine to allow seal or seal and cut • Specifically designed to seal and cut bags and lay-flat tubes • Light weight, can be bench or work surface mounted near to a single phase domestic 230 volt socket • Teflon covered hot wire impulse sealer • 1mm wide seal • Supplied with spare blade and sealing wire • Easy to clean
Production speed
variable
Sealing area capacity
Length up to 200mm in width, optional 300mm available
Dimensions
310 x 80 x 140mm
Weight
2kg
Power
230 volt x 1 phase x 50Hz
no air needed
Air Supply
For more information about our full range of machinery, see page 3.
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ColSeal TM Auto Cup & Pot Sealer
The ColSeal TM Auto Cup & Pot Sealer is a stainless steel semi-automatic cup and pot sealing machine system, designed specifically for back of store, delicatessen and cafe sandwich shops. The ColSeal TM Auto Cup and Pot Sealer is built to ‘film lid and seal’ onto paperboard and plastic cups and pots in two machine sizes: 08COLCUA - seals 82mm and 97mm diameter cups and pots with a profile cut film lid of 102mm diameter. 08COLCUB - seals 110mm and 117mm diameter cups and pots with a profile cut film lid of 122mm diameter.
SCAN TO WATCH VIDEO
Cup holding tool plate
With supplied adaptor, the Auto Cup & Pot Sealer can seal:
Ideal for sealing our Cups & Pots with a standard heat seal film
PET/PP cups
Savori ™ Hot Pots
Souper Cups
470ml Multi- food pot
Technical data
Features and benefits
Order codes 08COLCUA (Ø 82-97mm cup/pot diameter) 08COLCUB (Ø 110-117mm cup/pot diameter) Production speed variable and automatic cycle,
• Seals ‘film lids’ onto paperboard cups and pots as well as plastic cups (PET/PP) for tamper proof seal • Suitable for sealing different sized Colpac products: 08COLCUA: 8, 12 and 16oz cups and pots 08COLCUB: KPT470, HTP16K, 04S26CPK, 04S32CPK • Simple to load and unload allowing operators to be in production within a few minutes • Light weight, can be work bench or counter top mounted • Automatic film wind with adjustable feed • Single cycle and auto continuous cycle selection • Simple base tool, easily removed for wash down and change over • Interchangeable tool drawer collars • Variable temperature control • Continuous cycle count display (zeroed if needed)
up to 400 units per hour, subject to load and reload Top plate, fixed diameter 100mm or 130mm
Sealing capacity
Dimensions
400 x 380 x 600mm
Weight
25kg
Heat seal top plate with circular cutting tool
Teflon coated, sizes Ø 82-97mm ( 08COLCUA ) or Ø 110-117mm ( 08COLCUB ) 230 volt x 1phase x 50Hz x 13amp
Power
Air supply
no air needed
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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ColSeal TM SR230
Lightweight and flexible, the ColSeal TM SR230 Sealer is an efficient and easily transportable ‘plug and play’ film sealer. Ideal for profile sealing of variable sized food pots, including soups and noodle dishes, meal trays and portion meals with specific thumb tab for easy peel off lids. The ColSeal TM SR230 Sealer is constructed from food grade S304 stainless steel, aluminium, and nylon for simple and easy hygienic wipe down.
Cups, Pots & Trays can be sealed with profile thumb tabs for easy opening
SCAN TO WATCH VIDEO
With fixed size film sealing, the SR230 Sealer can seal any one of:
Hot Pots
Souper Cups
Multi-food pots
C-vis ® Trays
Stagione ®
Film-liddable packs
Features and benefits
Technical data
Order code
08SR230
• Option: profiles tailor-made, seal and cut mechanism • Easy to use machine with adjustable seal temperature • Light weight, mobile, can fit on any work bench or counter top near to a single phase domestic 230 volt socket • Operator can be in production in a few minutes • Easy to clean food grade S304 stainless steel and nylon • Each machine specified for individual requirements with a fixed size film sealing head and tool drawer • Simple change over of film, uses a magnetic clamp film pull through for each film cycle
Production speed
variable, up to 400 units per hour, subject to load and reload 190 x 200 x 95(h)mm (film width 200mm max.)
Sealing area capacity
Dimensions
320 x 500 x 460mm
Weight
25kg
Heat seal plate
Teflon coated, not interchangeable
• Optional film sealer with adjustable height and under tray support, can be supplied • Can be used to seal plastic trays
Power
230 volt x 1phase x 800W
Air supply
no air needed
For more information about our full range of machinery, see page 3.
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ColSeal TM Maxi
The ColSeal TM Maxi is a hand operated multi-functional heat and film sealer for packaging such as sandwich packs, salad boxes, and trays. This small and light weight sealer offers versatility with two different pack sizes within the same tooling drawer. The ColSeal TM Maxi is predominantly stainless steel and ideal for use in coffee shops, retail outlets and catering companies.
Rotatable tool plate
SCAN TO WATCH VIDEO
AVAILABLE WITH FILM
SEALING OPTION
Optional double sided tool allows for two different pack sizes to be sealed.
With interchangeable tool drawer, the Maxi Sealer can seal:
Film-liddable packs
Laminated sandwich packs
Stagione ®
Zest TM Heat Seal and Heat seal packaging range
Trays
Features and benefits
Technical data
Order code
08MAXI
• Option: two different pack sizes within the same tooling drawer which is easily removed and rotated 180 degrees (see image) • Easy to use machine with adjustable seal temperature • Light weight, mobile, can fit on any work bench or counter top near to a single phase domestic 230 volt socket • Operator can be in production in a few minutes • Easy to clean food grade S304 stainless steel • Optional film sealing • Seals our heat seal range and PP trays • Can be used to seal plastic trays
Production speed
variable, up to 400 units per hour, subject to load and reload
Sealing capacity
200 x 260mm
Dimensions
550 x 270 x 310mm
Weight
21kg
Heat seal plate
Teflon coated, not interchangeable
Power
230 volt x 1phase
Air supply
no air needed
*dependent on pack type
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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11
Film sealing options available for 3 Stagione ® 3 Trays
ColSeal TM PGINOX The ColSeal TM PGINOX is a pneumatically operated sealer. This production model can either be bench mounted or supplied with a floor standing base frame.
It is suitable for sealing multiple packs within the tool plate.
Removable panel access to optional compressor
SCAN TO WATCH VIDEO
Compressor in base unit (08PGCOM)
Bench Model
With interchangeable tooling, the PGINOX Sealer can seal:
Film-liddable packs
Laminated sandwich packs
Stagione ®
Zest TM Heat Seal and Heat seal packaging range
Trays
Technical data
Features and benefits
Order code
08PGINLB (bench model) 08BASEPG (base) 08PGCOM (compressor)
• Easy to use machine with adjustable temperature control
• Mobile option or compressor mounted inside base • Easy to clean stainless steel S304 and removable side panel • Operator can be in production in a few minutes • Base tooling drawer allows easy change over for other sizes • Multi pocket base tool available (subject to product) • Seals our paperboard heat seal range and lidding film onto PP trays and open lid cartons • Safety e-stop fitted • Illuminated cycle sequence (indication light) • Can be used to seal plastic trays • Top tool interchangeable from flat to profile seal and cut options • Film seal options for trays with thumb tab easy opening • Film sealing options available for compostable trays, paperboard trays, pots and tubs.
Production speed upto 6 cycles/min
Sealing area capacity
320 x 420mm wide
Dimensions
Bench model: 600 x 600 x 450mm With base: 600 x 600 x 1480mm
Weight
80kg
Heat seal plate
Teflon coated, flat plate, not interchangeable
Power
230 volt x 1ph
Air supply
6 bar clean dry air - compressor supplied separately or customer supply compressed air
For more information about our full range of machinery, see page 3.
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ColSeal TM Electro Mec
The ColSeal ® Electro Mec sealer is operational without the need for compressed air. Suitable for sealing paperboard packaging with an integrated paperboard lids and offers a film sealing option for trays and pots. The unit can be bench mounted, or a base can be ordered to make this a floor-standing model.
NO NEED FOR COMPRESSED AIR SUPPLY
SCAN TO WATCH VIDEO
Tooling storage in base unit
Bench Model
With interchangeable tooling, the Electromec Sealer can seal:
Film-liddable packs
Laminated sandwich packs
Stagione ®
Zest TM Heat Seal and Heat seal packaging range
Trays
Features and benefits
Technical data
Order code
08ELECTR (bench model) 08BASEPG (base)
• Easy to use machine with adjustable temperature and seal time control • Bench or floor standing mobile with lockable casters • Easy to clean stainless steel S304 with removable panels • Interlock safety rear panel for top tool access and change over top tool plate • Top tool interchangeable from flat to profile seal and cut options • Multi pocket base tool drawer for heat seal packaging, tray sealing, pot sealing • Film seal options for trays with thumb tab easy opening • Safety E-stop fitted • Seal cycle indicator light • Fully electric cycle – no air needed • Film sealing options available for compostable trays, paperboard trays, pots and tubs.
Production speed upto 6 cycles/min
Sealing area capacity Dimensions
320 x 420mm wide
Bench model: 520 x 620 x 700mm With base: 520 x 620 x 1500mm 60kg (bench model) / 115kg (with base) Teflon coated, flat plate, or profile film seal and cut
Weight
Heat seal plate
Power
230 volt x 1ph
Air supply
No air required
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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PRODUCTION MODEL
ColSeal TM SL1200
The ColSeal ® SL1200 Automatic Sealer is a conveyor lidder, sealing and film sealing machine for paperboard packaging. It runs at 20 cycles per minutes and features adjustable tooling. Suitable for sandwich, wrap, salad and baguette packs. The sealing plate has Teflon coating and the sealing area capacity is 170 x 195mm. The SL1200 weighs 378kg and features both feet and wheels for maximum flexibility. This sealer requires a single 3 phase socket (415 volt, 50 Hz, 16 amp) and clean air supply at 6 bar pressure, if not supplied with a compressor and 9CFM. This is a very flexible machine with options to suit your specification. There are longer length conveyor options available for larger manufacturers. Standard construction is left-to-right operation, however, a right-to-left operation is also available on request. In addition, a film sealing unit and a date coder can be added as an option.
With interchangeable tooling, the SL1200 Sealer can seal:
Stagione ®
Pots
Zest TM Heat Seal and Heat seal packaging range
For more information about our full range of machinery, see page 3.
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Features and benefits
Technical data
Order code
08SL1200
• Automatic conveyor lidder and sealer for high volume manufacturers • Automatic sealing operation for ‘lid attached’ paperboard sandwich, wrap, tortilla, salad and baguette heat sealed packaging • Efficient machine, simple to load and unload enabling operators to be in production within a few minutes • Easy change over to other sized products with adjustable tooling • Simple efficient base tools that can be easily removed and cleaned • Manual loading of sandwich packs into tooling pockets • Longer length conveyor options available • Left to right operation (opposite also available) • Film sealing option • Day/date coder optional
Production speed
20 cycles per minute
Sealing area capacity 170 x 195mm
Dimensions
2500 x 864 x 1183mm
Weight
378kg
Heat seal plate
Teflon coated
Power
3 phase 415 volt 50Hz 16 Amp
Air Supply
Compressor supplied separately or customer supplies compressed air
CASE STUDY
Hug PET FOOD
Hug PET FOOD is a business with a simple philosophy “when it comes to feeding healthy, happy pets, they don’t believe in a one size fits all approach.” Their premium complete whole food foods are formulated to maximise pets’ quality of life and their business focuses on developing, making and obsessing over fresh, natural food for dogs and cats.
The packaging solution needed to be simple, effective, and represent the premium Hug brand, but also needed to be multifaceted in its performance. They were immediately drawn to the award winning Stagione ® range for its unique shape, stability and materials performance that allowed both freezing, and microwave heating. The ability to recycle the packaging within current and future guidelines was equally important. Initially the proposition was for sealed, lidded, individually printed packs. However, with 28 different recipes and a continual process of scientifically adjusting and improving these, printing was not a flexible enough option for Hug’s business model. Colpac worked closely with Hug to find a solution. The first stage of this was the sealing of the Stagione ® bases, due to their rigid roll top construction they are ideal for this, and with the same top out size for the selected 750ml and 1000ml Stagione ® bases, only one tool size was required. Colpac has a range of machinery on offer to seal its products and initially the ColSeal ® SL1200 Automatic sealer was considered. With additional functionality required, such as an Inkjet Coding Printer and Conveyor Unit, the team at Colpac worked with our machine partners and Hug to find the right solution. Next a cost effective and agile solution was required for the branding of the pots which worked to both reflect the brand as well as being flexible enough to change ingredients quickly. The solution was a full colour printed sleeve for each of the different flavour combinations with a space on the base for the inkjet label for ingredients, best before date and serving/cooking instructions. Additionally Hug uses the same solution in the smaller 225ml and 450ml Souper Pots with sleeves for cat food.
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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MODIFIED ATMOSPHERE PACKAGING (M.A.P.)
of all food produced is lost or wasted from farm to fork according to the Food and Agriculture Organisation (F.A.O.) 1/3
Modified Atmosphere Packaging (M.A.P.) is a shelf life extension technique for food, which is achieved by replacing the oxygen with a protective gas mix within a sealed pack. The removal of oxygen inhibits the growth of microbes and slows down the process of food spoilage. This in conjunction with lowering the storage temperature and maximising the levels of hygiene during production and packing, the product will stay fresh for significantly longer. The ColMAP™ range of board packaging comprises of sandwich packs trays and boxes. These are manufactured from recyclable board laminated with a high barrier, multi-layer film, suitable for food grade gases.
In the UK we waste
Every year a third of the world’s food is wasted. It adds up to around
of food in a year MILLION 10 TONNES over
BILLION 1.3 TONNES
Whilst one in nine people remain malnourished, land equal to the size of China is used to grow food that is lost or thrown away.
Sources: WRAP, Champions 12.3 report and The Food Rush
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Our ColMAP™ range of packaging and machinery has been designed and developed over several years by our team of experts. We have installed M.A.P. sealing machinery lines with food manufacturers and processors around the world. • M.A.P. can increase the expected shelf life by up to 10+ days* depending on ingredients and supply chain conditions • A longer shelf life means that the product can be shipped over longer distances, which can increase the range of distribution and reduce the number of deliveries • The achieved extended shelf life means there will be less frequent product replacement requirements which can enable supply chain efficiencies and increased on-shelf availability • ColMAP™ packaging typically contains only 15% of the plastic (by weight) of the equivalent full plastic packs.
01SP3MAF M.A.P. Salad Pack
175/155 x 135/115 x 65mm 1340ml/ 47 UK fl.oz 250
WITH SIDE OPENING LID
WITH END OPENING LID
01ST17K (printed Kraft effect) suitable for 2 deep-filled sandwiches 77/65 M.A.P. Sandwich Pack 119.5 x 77/65 x 119.5mm 250
01ST29KE (printed Kraft effect) suitable for 2 deep-filled sandwiches 77/65 M.A.P. Sandwich Pack 119.5 x 77/65 x 119.5mm 500
KEY:
Dimensions (L x W x Hmm)
Volume/Capacity
Case Size
*Important: We recommend that our customers carry out tests using our machinery and packaging, with their own specific food ingredients, to ascertain optimum shelf life.
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Can be used for sealing of non-M.A.P packaging
Programmable control
Optional film roll holder
Interchangeable tool plate
Sliding tool draw
Film sealing options available for 3 C-vis ® 3 Trays
SCAN TO WATCH VIDEO
With interchangeable tooling, the Savvie Sealer can seal:
Film-liddable packs
C-vis ® M.A.P. Trays
M.A.P. Packs
For more information about our full range of machinery, see page 3.
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ColSeal TM Savvie
Features and benefits
The ColSeal TM Savvie is available to seal 4 x packs per seal cycle (subject to pack size). This semi-automatic pneumatic operated sealing machine is initiated by closing the tool plate drawer containing our packs and pressing the start button. 5 x programmable controls to adjust varied heat seal cycles. We offer this machine for board heat seal closure of sandwich packs, board, pulp and plastic trays as film seal packs. This simple machine is able to be in production in a few minutes. Made from predominately food grade S304 stainless steel, it is mobile and fits into any production area near to a 3 phase plug fitting.
• Semi-automatic sealer with vacuum pump or compressor • Seals up to 4 packs per seal cycle. Optional extra tool sets available
• Suitable for heat seal closure of sandwich packs to trays and from ‘lid attached’ to film seal onto paperboard and pulp trays or pre-formed PP/PET trays • Operates by closing the tool plate drawer containing the packs to initiate automatic seal cycle / manual cycle • Operation control adjustable from the panel for varied heat and seal cycles (5x programme to select) • Easy to use machine which can be in production within minutes • Easy to clean food grade S304 stainless steel • Base tool drawer allows easy change over for other sized packs • Multi pocket base tool available • Seals packs with PE and PLA (bio) windows as well as film-lidding trays • Integral vacuum pump for M.A.P. • Optional silent running compressor available at extra cost • Can be used to seal plastic trays
Technical data
Order code
08SAVGAS
Production speed
up to 2 cycles per minute for M.A.P. and up to 6 cycles per minute for on non-M.A.P.
Sealing area capacity
260 x 400mm wide
Dimensions
580 x 900 x 1325mm
Weight
175kg
Heat seal plate
Teflon coated
Power
380/415 volt x 3 phase
Air Supply
Optional silent running compressor available at extra cost
Vacuum Pump
Integral vacuum pump for M.A.P.
HEAT SEAL
Stagione ®
Zest TM Heat Seal and Heat seal packaging range
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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SCAN TO WATCH VIDEO
Control panel
Pack exit
Side view
External Vacuum Pump with independent power supply
Top view
Direction of pack sealing
3800
3800
Interchangeable tooling
With interchangeable tooling, the Slalom 7 can seal:
HEAT SEAL
C-vis ® Trays Film-liddable packs
Stagione ®
C-vis ® M.A.P. Trays
M.A.P. Packs
For more information about our full range of machinery, see page 3.
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ColMAP TM SLALOM 7
The ColMAP TM Slalom 7 is a linear automatic sealing machine working with a tool plate indexing system. It is manufactured and designed to accommodate a range of paperboard Modified Atmosphere Packaging (M.A.P.) products, including sandwich packs, salad boxes, and film lidded trays. Packs are placed by hand into tooling pocket plates. The machine then indexes through the vacuum and gas chamber following the desired M.A.P. programme.
The chassis of the machine is extruded anodized aluminium and it is assembled on 6 x adjustable levelling feet and 6 x castors for mobility. Interlock safety panels, covers and control boxes are in stainless steel S304. All panels are easily removable for maintenance or clean down of machine.
Features and benefits
• Tooling plates index pneumatically within poly guides • Index and tool plates are centralised before seal closure, this system optimises reliability • Vacuum and gas and seal cycle commences with safety control • Indexing through into the seal head area is under a roller to assist in the fold and crease of the pack flange edges before sealing • No need for tools to extract tool plates as these drop into position onto sealing guides which control position and indexing • Teflon coated heated seal plate • Removal and complete change over of tool sets is approximately 15 minutes • Touch screen and push button controls, from a control panel surface mounted at infeed
• Selection of up to 10 programmes to vary amounts of vacuum and gas fill to achieve the desired residual oxygen content • Electronic systems are positioned in stainless steel panel for easy inspection and maintenance • External 106 m 3 vacuum pump • Vacuum can be controlled by time or by sensor • Gas inlet for premixed gas (customer supply) • Regulator of pressure and sensor of gas supply is fitted and an audible alarm for lack of gas or low gas sounds • Ejection / exit at 90 0 C to infeed and gravity drop onto customers accumulation table or conveyor • Optional extras: coders, load stations, interlocks and right and left hand exit • Can be used to seal plastic trays
Technical data
Order code
08COLSLA
Production speed
up to 5 cycles per minute for M.A.P. packs and up to 10 cycles per minute for non-M.A.P. packs
Sealing area capacity
380 x 265mm
Dimensions
3800 x 1360 x 1400mm (machine footprint)
Weight
700kg approx.
Power
32 Amp x 3 phase x 50/60Hz + N + E (5 pin 16 Amp industrial)
Air supply
Customer supply compressed air
Vacuum Pump
Included outside of machine
Tel: +44 (0)1525 712 261 • sales@colpacpackaging.com • www.colpacpackaging.com
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OUR CERTIFICATIONS*
By buying FSC ® certified products, you help take care of the world’s forests FSC ® CO41147 • www.fsc.org
KEY
COMPOSTABLE The paperboard material in these products is commercially compostable withing 90 days (EN132432 standard), where facilities are available. COMPOSTABLE WINDOW The film material used for these products is commercially compostable within 90 days (EN132432 standard).
SUITABLE FOR MICROWAVE The product is suitable for microwave use.
SUITABLE FOR OVEN The product is suitable for oven use.
Although Colpac makes every reasonable attempt to test its products for a range of typical applications, Colpac cannot control the specific applications for which its products are used. Therefore, it is the customer’s responsibility to test the suitability of a Colpac product for the customer’s specific application.
≤ 85° SUITABLE FOR HOT CABINET The product is suitable for use in hot cabinets
RECYCLABLE The plastic lids/window films used for these products are recyclable. RECYCLED LID The lids for these products are made from recycled plastic material (rPET).
SUITABLE FOR FREEZER The product is suitable for freezer use.
SHORT SHELF-LIFE Products with a shorter shelf-life.
Glossary In our material descriptions we use abbreviations, this glossary explains the materials. PE - Polyethylene PET - Polyethylene Terephthalate PP - Polypropylene
LONGER SHELF-LIFE Product with a longer shelf-life.
RECYCLABLE BOARD The board for these products is recyclable.
RECYCLED BOARD The board for these products is made from recycled material.
EXTENDED SHELF-LIFE Products with an extended shelf-life.
For our full Terms & Conditions of Sale visit: www.colpacpackaging.com/terms
Colpac is an award-winning British designer and manufacturer of innovative food packaging solutions which are exported to over 60 countries worldwide. With a focus on sustainability both as a business and as a supplier to the food service and retail industries, our extensive range of recyclable and compostable products are specifically designed to consider all points within the supply chain.
Colpac Ltd. Enterprise Way, Maulden Road, Flitwick, Bedfordshire, MK45 5BW, England, UK. Tel: +44 (0) 1525 712 261 Email: sales@colpacpackaging.com www.colpacpackaging.com
* Certifications relate to Colpac as a company and are not specific to individual products except where stated
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