Solid Carbide Tools
COMPANY PROFILE
7-Leaders Corp. specializes in production and marketing of tungsten carbide cutting tools such as End mills, Drills, Reamers, and etc. Established in 1990, the company manufactures high quality products and provides best services along with the trade mark “ ” all over the world. 7Leaders manufactures solid carbide cutting tools for Mold& Die, Machine Tools, Automotive, Aerospace, 3C, Watches, Optical and Medical solutions.
A
- Only Simplicity Last, presents the more simplicity it is, the more self-value being revealed. Consolidate common specification, arrange mass production, fulfill the most economy products service; all for delivery Just-in-Time.
B
PRODUCTION PROCESS
24 Hours a Day. 365 Days a Year Automated Production Capabilities
n
Tungste Carbide
Rods
02
01
7Leaders manufactured and mills, drills and reamers by "Walter" & "Rollomatic" CNC machines.
7-Leaders cooperates with the world's First Class tungsten carbide rod manufacturer, producing high quality tungsten carbide rods in ETM brand
C
ONE-STOP SOLUTION SERVICES
tion
Applica
Service
Coating
03 04
7-Leaders manufactures cutting tools through strict cutting test and fulfill customers’ requirements on application.
Our Nano thin film coating center uses cathodic arc evaporation splitting coating machines from Switzerland. 7-Leaders is the first company applying “splitting arc” technology in Taiwan. We provide variable coating service.
D
Index
Page
Appearance
Flute
Code No.
Product Name
Coating Type
Steel, Stainless steel, Unequal High Performance End Mills
1
S445HX
Easy Cut End Mills
AlTiCrN
4
4 S446FX / S446SX Easy Cut End Mills (Chamfer Corner)
3
AlCrN / AITiXZrN
S428FX
Super Cut End Mills (Chamfer Corner)
5
AlCrN
4
S428X1 / S428FX
Super Cut End Mills
7
AITiXN / AlCrN
4
S428-3.0X1/S428-3.0FX Super Cut End Mills
7
AITiXN / AlCrN
4
S528TX
Super Cut End Mills
9
AlTiSiN
4
S554-3.0X1/S554-3.0FX Premium Cut End Mills
11
AITiXN / AlCrN
4
Steel, Stainless Steel, Difficult-to-cut Material, Multipurpose End Mills
15
S445SX
Easy Cut End Mills
AITiXZrN
4
S554-3.0SX
Premium Cut End Mills (Chamfer Corner)
17
AITiXZrN
4
S555-3.0SX
Premium Cut End Mills (Chamfer Corner • Chipbreaker)
19
AITiXZrN
5
End Mills for Aluminium
23
S450
Alu Cut End Mills
Bright
3
S450-3.0 / S450-4.0 Alu Cut End Mills
23
Bright
3
S245-3.0
End Mills For Aluminium
25
Bright
3
S245-3.0ZX
End Mills For Aluminium
25
ZrN
3
S250-3.0ZX
nd Mills For Aluminium
27
Bright / ZrN
3
S250-4.0ZX
nd Mills For Aluminium
27
Bright / ZrN
3
Ball Nose End Mills For Aluminium
S618ZX
29
Bright / ZrN
2
S620ZX
Ball Nose End Mills For Aluminium
29
Bright / ZrN
2
Steel, stainless Steel, U shape flute High Performance End Mills
33
S215TX
High Performance End Mills
AlTiSiN
4
S215-3.0TX
High Performance End Mills
35
AlTiSiN
4
S217-3.0TX
High Performance End Mills
35
AlTiSiN
4
S216-3.0TX
High Performance End Mills With Corner Radius
37
AlTiSiN
4
S218-3.0TX
High Performance End Mills With Corner Radius
39
AlTiSiN
4
S225-3.0TX
High Performance End Mills
41
AlTiSiN
4
S225-4.0TX
High Performance End Mills
41
AlTiSiN
4
S235-3.0TX
High Performance End Mills
41
AlTiSiN
4
S235-4.0TX
High Performance End Mills
41
AlTiSiN
4
S208TX
Ball Nose End Mills
43
AlTiSiN
2
S210TX
Ball Nose End Mills
45
AlTiSiN
2
Universal Finishing End Mills
49
S200F
Universal End Mills
TiAlN
2
S630X
Universal End Mills
49
AlTiXN
2
S630TX
Universal End Mills
49
AlTiSiN
2
S204F
Finishing End Mills
51
TiAlN
4
S640X
Finishing End Mills
51
AlTiXN
4
S640TX
Finishing End Mills
51
AlTiSiN
4
S206F
Finishing End Mills
53
TiAlN
4
S660X
Finishing End Mills
53
AlTiXN
4
S660TX
Finishing End Mills
53
AlTiSiN
4
E
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Pre-hardend Steel
Hardened Steel
Cast Steel
Composite Material
Heat- resistant Steel
Aluminium
Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
◎
◎
◎ ◎
○ ○ ○
◎
◎
◎ ◎ ○ ○
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◎
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◎ ◎
○ ○ ○
◎
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◎ ◎
○ ○ ○
◎
◎
◎ ◎
○ ○ ○
◎
◎
◎ ◎
○ ○ ○
◎
◎
◎ ◎
○ ○ ○
◎
◎ ◎ ○ ◎ ◎
○ ○ ○
◎
◎ ◎ ○ ◎ ◎
○ ○ ○
◎
◎
◎ ◎
○
○ ○ ○
◎
◎
◎ ◎
○
○ ○ ○
◎
◎
○ ◎
○
◎
◎ ◎
◎
◎ ◎ ○
◎
◎
○ ◎
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◎
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F
Index
Page
Appearance
Flute
Code No.
Product Name
Coating Type
Universal Finishing End Mills
S645TX
High Performance End Mills
55
AlTiSiN
4
S676ATX
High Performance End Mills
55
AlTiSiN
4
S665TX
High Performance End Mills
57
AlTiSiN
4
S678ATX
High Performance End Mills
57
AlTiSiN
4
Ball Nose, Corner Radius End Mills
61
S208F
Ball Nose End Mills
TiAlN
2
S210F
Ball Nose End Mills
61
TiAlN
2
S618X
Ball Nose End Mills
63
AlCrN
2
S618TX
Ball Nose End Mills
63
AlTiSiN
2
S618ATX
Ball Nose End Mills
63
AlTiSiN
2
S620X
Ball Nose End Mills
65
AlTiXN
2
S620TX
Ball Nose End Mills
65
AlTiSiN
2
S620ATX
Ball Nose End Mills
65
AlTiSiN
2
B265TX
End Mills With Corner Radius
67
AlTiSiN
2
B266TX
End Mills With Corner Radius
67
AlTiSiN
4
B267TX
End Mills With Corner Radius
69
AlTiSiN
2
B268TX
End Mills With Corner Radius
69
AlTiSiN
4
B276ATX
High Performance End Mills With Corner Radius
73
AlTiSiN
4
B278ATX
High Performace End Mills With Corner Radius
75
AlTiSiN
4
Drills, Reamers
79
S290X1-90
NC Spot Drills 90°
AlTiXN
2
S290X1-120
NC Spot Drills 120°
79
AlTiXN
2
S291X1-90
NC Spot Drills 90°
81
AlTiXN
2
S291X1-120
NC Spot Drills 120°
81
AlTiXN
2
S291X1-142
NC Spot Drills 142°
81
AlTiXN
2
S292X1-2
High Performance Drills
83
AlTiXN
R
2
S292X1-4
High Performance Drills
85
AlTiXN
R
2
S293X1-3
Oil-Feed High Performance Drills
87
AlTiXN
2
S293X1-5
Oil-Feed High Performance Drills
88
AlTiXN
2
Interchangeable End Mills
92
Interchangeable End Mills
Interchangeable Multi-Purpose End Mill Shanks
106
Interchangeable Blank Cutter Heads
108
Torque Wrench
109
G
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Pre-hardend Steel
Hardened Steel
Cast Steel
Composite Material
Heat- resistant Steel
Aluminium
Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
◎
◎ ◎ ○ ○ ○ ○ ○
○ ○ ○
◎
◎ ◎ ◎
◎
◎ ◎ ○ ○ ○ ○ ○
○ ○ ○
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◎ ◎ ◎
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H
Super Roughing & Finishing End Mills S428FX / S528TX
S428FX
High efficiency on roughing with excel - lent chip evacuation.
Designed with two unequal helix, a small edge cutting land with the relief angle.
General applications for rough, medium and fine cutting, drilling, and ramping in different materials.
Micro corner passivation protection design, with AlCrN nano multi- layer coating, with superior wear resistance and anti-chipping.
S528TX
High quality carbide material grade for excellent wear resistance.
Designed with unequal flute, anti-vibration design, for good surface finishing.
High rigidity with thick core design, with round arc fluting, for good chip evacuation.
Longer tool life with AlTiSiN nano multilayer coating, for high hardness and superior wear resistance.
I
End Mills S446FX / S554-3.0FX
S446FX
End tip is protected big Chamfer. with three variable helix geometry, three unequal big evacuation flutes design.
With excellet anti chipping edgeDesigned with sharp cutting edge.
With AlCrN nano multilayer coating Suitable for medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy in different materials.
S554-3.0FX
Suitable for high speed trochoidal side-milling.
Double flutes with high rigidity design and high helix geometry.
With excellent performance in roughing and finishing.
Positive rake angle, with AlCrN nano multilayer coating suitable, with superior wear resistance, Works on both wet and dry maching.
J
Easy Cut End Mills S445HX
S445HX
Lc
L
MG Carbide
Tool Material/ Coating Type
AlTiCrN
Type of Operation
N
36° 38°
Specification
90°
8°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S445HX
◎
◎
◎ ◎
○ ○ ○
※ Feature of product S445HX Easy Cut End Mills with three variable helix geometry, three unequal big evacuation flutes design with sharp cutting edge. With AlCrN nano multilayer coating which is suitable for roughing, finishing, drilling, and ramping. Can perform high speed cutting on various cutting directions. Suitable for medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy in different materials.
Code No. S445HX-Dc Dc 0 -0.02
S445HX MG AlTiCrN
Lc mm
L mm
d h6
1
3 5 6 8 8
50 50 50 50 50 50 50 50 50 50 60 75 75 90
4 4 4 4 4 4 6 6 6 6 8
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
1.5
2
2.5 3A 4A
11
3 4 5 6 8
8
11 13 16 20 25 30 32 40
10 12 14 16 18 20
10 12 16 16 20 20
100 100 100
NEW45(40) NEW50(40)
1
S445HX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Code No.
Dc
S445HX-1 S445HX-1.5 S445HX-2 S445HX-2.5 S445HX-3 S445HX-4 S445HX-5 S445HX-6 S445HX-8 S445HX-10 S445HX-12 S445HX-14 S445HX-16 S445HX-18 S445HX-20
1 31,800 240 31,800 240 25,000 210 19,750 180 19,000 85 19,750 180 31,800 240 7,100 50 1.521,200 245 21,200 245 16,500 210 13,000 180 12,700 90 13,000 180 21,200 245 5,100 100
2 15,900 245 15,900 245 12,420 210 9,850 180 9,550 90 2.512,700 370 12,700 370 10,000 300 7,900 275 7,600 90
9,850 180 15,900 245 4,000 120 7,900 275 12,700 370 3,200 150
3 12,700 683 12,700 683 10,000 530 6,550 389 6,400 105 6,550 389 10,600 683 3,200 180 4 9,550 735 9,550 735 7,640 590 3,950 413 3,800 120 3,950 413 6,350 735 2,400 180 5 7,640 875 7,640 875 6,100 625 2,800 448 2,730 125 2,800 448 4,550 875 2,000 190 6 6,300 875 6,300 875 5,000 600 2,200 413 2,100 125 2,200 413 3,540 875 1,600 190 8 5,000 770 5,000 770 4,000 600 1,975 413 1,900 125 1,975 413 3,185 770 1,200 170 10 3,800 770 3,800 770 3,000 595 1,645 375 1,595 120 1,645 375 3,650 770 1,000 160 12 2,275 670 2,275 670 1,770 560 1,410 350 1,365 120 1,410 350 2,275 670 800 160 14 2,130 670 2,130 670 1,660 540 1,320 320 1,270 110 1,320 320 2,130 670 700 150 16 1,990 670 1,990 670 1,550 520 1,230 312 1,190 100 1,230 312 1,990 670 600 150 18 1,790 580 1,790 580 1,400 450 1,100 300 1,070 100 1,100 300 1,790 580 540 150 20 1,590 535 1,590 535 1,240 415 985 277 950 90 985 277 1,590 535 480 160
ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D
Depth of Cut （ mm ）
ae:0.2D ae:0.2D ae:0.2D ae:0.2D ae:0.1D ae:0.2D ae:0.2D ae:0.1D
Slotting
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Code No.
Dc
S445HX-1 S445HX-1.5 S445HX-2 S445HX-2.5 S445HX-3 S445HX-4 S445HX-5 S445HX-6 S445HX-8 S445HX-10 S445HX-12 S445HX-14 S445HX-16 S445HX-18 S445HX-20
1 31,800 200 31,800 200 25,000 180 19,750 150 19,000 85 19,750 150 31,800 200 7,100 50 1.521,200 200 21,200 200 16,500 180 13,000 150 12,700 90 13,000 150 21,200 200 5,100 80
2 15,900 220 15,900 220 12,420 180 9,850 150 9,550 90 2.512,700 330 12,700 330 10,000 220 7,900 175 7,600 90
9,850 150 15,900 220 4,000 100 7,900 175 12,700 330 3,200 100
3 12,700 600 12,700 600 10,000 430 6,550 290 6,400 105 6,550 290 10,600 600 3,200 130 4 9,550 635 9,550 635 7,640 500 3,950 325 3,800 120 3,950 325 6,350 635 2,400 150 5 7,640 775 7,640 775 6,100 525 2,800 348 2,730 125 2,800 348 4,550 775 2,000 160 6 6,300 775 6,300 775 5,000 500 2,200 313 2,100 125 2,200 313 3,540 775 1,600 145 8 5,000 650 5,000 650 4,000 500 1,975 313 1,900 125 1,975 313 3,185 650 1,200 120 10 3,800 670 3,800 670 3,000 490 1,645 288 1,595 120 1,645 288 3,650 670 1,000 145 12 2,275 560 2,275 560 1,770 460 1,410 275 1,365 120 1,410 275 2,275 560 800 150 14 2,130 600 2,130 600 1,660 440 1,320 260 1,270 110 1,320 260 2,130 600 700 150 16 1,990 660 1,990 660 1,550 420 1,230 240 1,190 100 1,230 240 1,990 660 600 150 18 1,790 580 1,790 580 1,400 390 1,100 220 1,070 100 1,100 220 1,790 580 540 140 20 1,590 500 1,590 500 1,240 360 985 200 950 90 985 200 1,590 500 480 130
Depth of Cut （ mm ）
ap:0.5D ap:0.5D ap:0.5D ap:0.5D ap:0.05D ap:0.5D ap:0.5D ap:0.05D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
2
S446FX / S446SX
Easy Cut End Mills (Chamfer Corner)
S446FX
S446SX
C45°
C45°
Lc
Lc
L
L
MG Carbide
AlCrN AlTiXZrN
Tool Material/ Coating Type
Type of Operation
N
36° 38°
Specification
45°
8°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S446FX S446SX
◎
◎
◎ ◎ ○ ○
○ ○ ○
◎
◎
◎ ◎ ○ ○
○ ○ ○
※ Feature of product S446FX / S446SX Easy Cut End Mills with three variable helix geometry, three unequal big evacuation flutes design with sharp cutting edge, which is suitable for roughing, finishing, drilling, and ramping. Can perform high speed cutting on various cutting directions. S446FX / S446SX Front cutting edge with corner chamfer protection. High efficiency on roughing with excellent anti-chipping. With AlCrN / AlTiXZrN nano multilayer coating. Suitable for medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy in different materials.
S446FX-Dc / S446SX-Dc Dc 0 -0.02 C45° mm
S446FX MG AlCrN
S446SX MG AlTiXZrN
Lc mm
L mm
d h6
3 4 5 6 8
0.08
8
50 50 50 50 60 75 75
6 6 6 6 8
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
0.1
11 13 16 20 25 30 40 50
0.13 0.15
0.2
10 12 16 20
0.25
10 12 16 20
0.3 0.4 0.5
100 100
3
S446FX / S446SX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. FX=SX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S446FX-3 S446FX-4 S446FX-5 S446FX-6 S446FX-8 S446FX-10 S446FX-12 S446FX-16 S446FX-20
3 12,700 683 12,700 683 10,000 530 6,550 389 6,400 105 6,550 389 10,600 683 3,200 180 4 9,550 735 9,550 735 7,640 590 3,950 413 3,800 120 3,950 413 6,350 735 2,400 180 5 7,640 1,050 7,640 1,050 6,100 625 2,800 448 2,730 125 2,800 448 4,550 875 2,000 190 6 6,300 1,050 6,300 1,050 5,000 720 2,200 413 2,100 125 2,200 495 3,540 1,050 1,600 190 8 5,000 920 5,000 920 4,000 720 1,975 413 1,900 125 1,975 495 3,185 920 1,200 170 10 3,800 920 3,800 920 3,000 700 1,645 375 1,595 120 1,645 450 3,650 920 1,000 160 12 2,275 800 2,275 800 1,770 670 1,410 350 1,365 120 1,410 420 2,275 800 800 160 16 1,990 800 1,990 800 1,550 670 1,230 312 1,190 100 1,230 370 1,990 800 600 150
20 1,590 650 1,590 650 1,240 500
985
277
950
90
985
330 1,590 650
480
160
ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D
Depth of Cut （ mm ）
ae:0.2D ae:0.2D ae:0.2D ae:0.2D ae:0.1D ae:0.2D ae:0.2D ae:0.1D
Slotting
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. FX=SX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S446FX-3 S446FX-4 S446FX-5 S446FX-6 S446FX-8 S446FX-10 S446FX-12 S446FX-16 S446FX-20
3 12,700 600 12,700 600 10,000 430 6,550 290 6,400 105 6,550 290 10,600 600 3,200 130 4 9,550 635 9,550 635 7,640 500 3,950 325 3,800 120 3,950 325 6,350 635 2,400 150 5 7,640 775 7,640 775 6,100 525 2,800 348 2,730 125 2,800 348 4,550 775 2,000 160 6 6,300 930 6,300 930 5,000 600 2,200 313 2,100 125 2,200 380 3,540 930 1,600 145 8 5,000 780 5,000 780 4,000 600 1,975 313 1,900 125 1,975 380 3,185 780 1,200 120 10 3,800 800 3,800 800 3,000 490 1,645 288 1,595 120 1,645 350 3,650 800 1,000 145 12 2,275 670 2,275 670 1,770 550 1,410 275 1,365 120 1,410 330 2,275 670 800 150 16 1,990 660 1,990 660 1,550 500 1,230 240 1,190 100 1,230 290 1,990 660 600 150
20 1,590 600 1,590 600 1,240 430
985
200
950
90
985
240 1,590 600
480
130
Depth of Cut （ mm ）
ap:0.5D ap:0.5D ap:0.5D ap:0.5D ap:0.05D ap:0.5D ap:0.5D ap:0.05D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
4
Super Cut End Mills (Chamfer Corner) S428FX
S428FX
C45°
Lc
L
MG Carbide
Tool Material/ Coating Type
AICrN
Type of Operation
N
Specification
45°
40°
5°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S428FX
◎
◎
◎ ◎ ○ ○
○ ○ ○
※ Feature of product S428FX Front cutting edge with corner chamfer protection. High efficiency roughing with excellent anti-chipping. S428FX Super Cut End Mills with two unequal big evacuation flutes design with sharp cutting edge. A small edge cutting land with the relief angle, able to perform in high efficiency cutting as well for unstable cutting conditions. General applications for rough, medium and fine cutting, drilling and ramping. Can perform high speed cutting on various cutting directions. With AlCrN nano multilayer coating Suitable in different materials. From medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy etc.
Code No. S428FX-Dc × C45° Dc 0 -0.02
S428FX MG AlCrN
C45 ° mm 0.05 0.06 0.08 0.09 0.12 0.15 0.18 0.24 0.30
Lc mm
L mm
d h6
3 4 5 6 8
8
50 50 50 50 60 75 75
6 6 6 6 8
● ● ● ● ● ● ● ● ●
11 13 16 20 25 30 40 50
10 12 16 20
10 12 16 20
100 100
※ S428-3.0FX-DC×R Super corner radius end mill can accept ordering, ordering and delivery base on demand
5
S428FX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Code No.
Dc
S428FX-3 S428FX-4 S428FX-5 S428FX-6 S428FX-8 S428FX-10 S428FX-12 S428FX-16 S428FX-20
3 12,700 683 12,700 683 10,000 530 6,550 389 6,400 105 6,550 389 10,600 683 3,200 180 4 9,550 735 9,550 735 7,640 590 3,950 413 3,800 120 3,950 413 6,350 735 2,400 180 5 7,640 875 7,640 875 6,100 625 2,800 448 2,730 125 2,800 448 4,550 875 2,000 190 6 6,300 875 6,300 875 5,000 600 2,200 413 2,100 125 2,200 413 3,540 875 1,600 190 8 5,000 770 5,000 770 4,000 600 1,975 413 1,900 125 1,975 413 3,185 770 1,200 170 10 3,800 770 3,800 770 3,000 595 1,645 375 1,595 120 1,645 375 3,650 770 1,000 160 12 2,275 670 2,275 670 1,770 560 1,410 350 1,365 120 1,410 350 2,275 670 800 160 16 1,990 670 1,990 670 1,550 520 1,230 312 1,190 100 1,230 312 1,990 670 600 150
20 1,590 535 1,590 535 1,240 415
985
277
950
90
985
277 1,590 535
480
160
ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D
Depth of Cut （ mm ）
ae:0.2D ae:0.2D ae:0.2D ae:0.2D ae:0.1D ae:0.2D ae:0.2D ae:0.1D
Slotting
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Code No.
Dc
S428FX-3 S428FX-4 S428FX-5 S428FX-6 S428FX-8 S428FX-10 S428FX-12 S428FX-16 S428FX-20
3 12,700 600 12,700 600 10,000 430 6,550 290 6,400 105 6,550 290 10,600 600 3,200 130 4 9,550 635 9,550 635 7,640 500 3,950 325 3,800 120 3,950 325 6,350 635 2,400 150 5 7,640 775 7,640 775 6,100 525 2,800 348 2,730 125 2,800 348 4,550 775 2,000 160 6 6,300 775 6,300 775 5,000 500 2,200 313 2,100 125 2,200 313 3,540 775 1,600 145 8 5,000 650 5,000 650 4,000 500 1,975 313 1,900 125 1,975 313 3,185 650 1,200 120 10 3,800 670 3,800 670 3,000 490 1,645 288 1,595 120 1,645 288 3,650 670 1,000 145 12 2,275 560 2,275 560 1,770 460 1,410 275 1,365 120 1,410 275 2,275 560 800 150 16 1,990 660 1,990 660 1,550 420 1,230 240 1,190 100 1,230 240 1,990 660 600 150
20 1,590 500 1,590 500 1,240 360
985
200
950
90
985
200 1,590 500
480
130
Depth of Cut （ mm ）
ap:0.5D ap:0.5D ap:0.5D ap:0.5D ap:0.05D ap:0.5D ap:0.5D ap:0.05D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
6
Super Cut End Mills S428X1 / S428FX / S428-3.0X1 / S428-3.0FX
S428X1 / S428FX
S428-3.0X1 / S428-3.0FX
Lc
Lc
L
L
MG Carbide
AITiXN AlCrN
Tool Material/ Coating Type
Type of Operation
N
90°
Specification
40°
5°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S428X1 S428FX
◎
◎
◎ ◎ ○ ○
○ ○ ○
◎
◎
◎ ◎ ○ ○
○ ○ ○
S428-3.0X1 S428-3.0FX
◎
◎
◎ ◎ ○ ○
○ ○ ○
◎
◎
◎ ◎ ○ ○
○ ○ ○
※ Feature of product S428X1 / S428FX / S428-3.0X1 / S428-3.0FX Super Cut End Mills with two unequal big evacuation flutes design with sharp cutting edge. A small edge cutting land with the relief angle, able to perform in high efficiency cutting as well for unstable cutting conditions. FX coating, Diameter over 3.0mm with micro corner passivation protection design which suitable for rough, medium and fine cutting, drilling, and ramping. With AlCrN nano multilayer coating medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy in different materials.
Code No. S428X1-Dc / S428FX-Dc Dc 0 -0.02 Lc mm
S428X1 MG AlTiXN
S428FX MG AlCrN
L mm
d h6
1
3 5 6 8 8
50 50 50 50 50 50 50 50 50 50 75 60 75 75
4 4 4 4 4 4 6 6 6 6 6 8 8
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
1.5
2
2.5 3A 4A
11
3 4 5 6
8
11 13 16 16 20 20 25 25 30 30 32 40 45 50
6L
8
8L 10 10L 12 12L
10 10 12 12 16 16 20 20
100 75 100 90 100 100 100
14 16 18 20
Code No. S428-3.0X1-Dc / S428-3.0FX-Dc Dc 0 -0.02 Lc mm
S428-3.0X1 MG AlTiXN
S428-3.0FX MG AlCrN
d h6
L mm
3 4 5 6 8
9
50 50 50 50 60 75 75
6 6 6 6 8
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
12 15 18 24 30 36 50 60
10 12 16 20
10 12 16 20
100 120
7
S428X1 / S428FX / S428-3.0X1 / S428-3.0FX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. X1=FX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S428FX-1 S428FX-1.5 S428FX-2 S428FX-2.5 S428FX-3 S428FX-4 S428FX-5 S428FX-6 S428FX-8 S428FX-10 S428FX-12 S428FX-14 S428FX-16 S428FX-18 S428FX-20
1 31,800 240 31,800 240 25,000 210 19,750 180 19,000 85 19,750 180 31,800 240 7,100 50 1.521,200 245 21,200 245 16,500 210 13,000 180 12,700 90 13,000 180 21,200 245 5,100 100
2 15,900 245 15,900 245 12,420 210 9,850 180 9,550 90 2.512,700 370 12,700 370 10,000 300 7,900 275 7,600 90
9,850 180 15,900 245 4,000 120 7,900 275 12,700 370 3,200 150
3 12,700 683 12,700 683 10,000 530 6,550 389 6,400 105 6,550 389 10,600 683 3,200 180 4 9,550 735 9,550 735 7,640 590 3,950 413 3,800 120 3,950 413 6,350 735 2,400 180 5 7,640 875 7,640 875 6,100 625 2,800 448 2,730 125 2,800 448 4,550 875 2,000 190 6 6,300 875 6,300 875 5,000 600 2,200 413 2,100 125 2,200 413 3,540 875 1,600 190 8 5,000 770 5,000 770 4,000 600 1,975 413 1,900 125 1,975 413 3,185 770 1,200 170 10 3,800 770 3,800 770 3,000 595 1,645 375 1,595 120 1,645 375 3,650 770 1,000 160 12 2,275 670 2,275 670 1,770 560 1,410 350 1,365 120 1,410 350 2,275 670 800 160 14 2,130 670 2,130 670 1,660 540 1,320 320 1,270 110 1,320 320 2,130 670 700 150 16 1,990 670 1,990 670 1,550 520 1,230 312 1,190 100 1,230 312 1,990 670 600 150 18 1,790 580 1,790 580 1,400 450 1,100 300 1,070 100 1,100 300 1,790 580 540 150
20 1,590 535 1,590 535 1,240 415
985
277
950
90
985
277 1,590 535
480
160
ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D
Depth of Cut （ mm ）
ae:0.2D ae:0.2D ae:0.2D ae:0.2D ae:0.1D ae:0.2D ae:0.2D ae:0.1D
Slotting
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. X1=FX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S428FX-1 S428FX-1.5 S428FX-2 S428FX-2.5 S428FX-3 S428FX-4 S428FX-5 S428FX-6 S428FX-8 S428FX-10 S428FX-12 S428FX-14 S428FX-16 S428FX-18 S428FX-20
1 31,800 200 31,800 200 25,000 180 19,750 150 19,000 85 19,750 150 31,800 200 7,100 50 1.521,200 200 21,200 200 16,500 180 13,000 150 12,700 90 13,000 150 21,200 200 5,100 80
2 15,900 220 15,900 220 12,420 180 9,850 150 9,550 90 2.512,700 330 12,700 330 10,000 220 7,900 175 7,600 90
9,850 150 15,900 220 4,000 100 7,900 175 12,700 330 3,200 100
3 12,700 600 12,700 600 10,000 430 6,550 290 6,400 105 6,550 290 10,600 600 3,200 130 4 9,550 635 9,550 635 7,640 500 3,950 325 3,800 120 3,950 325 6,350 635 2,400 150 5 7,640 775 7,640 775 6,100 525 2,800 348 2,730 125 2,800 348 4,550 775 2,000 160 6 6,300 775 6,300 775 5,000 500 2,200 313 2,100 125 2,200 313 3,540 775 1,600 145 8 5,000 650 5,000 650 4,000 500 1,975 313 1,900 125 1,975 313 3,185 650 1,200 120 10 3,800 670 3,800 670 3,000 490 1,645 288 1,595 120 1,645 288 3,650 670 1,000 145 12 2,275 560 2,275 560 1,770 460 1,410 275 1,365 120 1,410 275 2,275 560 800 150 14 2,130 600 2,130 600 1,660 440 1,320 260 1,270 110 1,320 260 2,130 600 700 150 16 1,990 660 1,990 660 1,550 420 1,230 240 1,190 100 1,230 240 1,990 660 600 150 18 1,790 580 1,790 580 1,400 390 1,100 220 1,070 100 1,100 220 1,790 580 540 140
20 1,590 500 1,590 500 1,240 360
985
200
950
90
985
200 1,590 500
480
130
Depth of Cut （ mm ）
ap:0.5D ap:0.5D ap:0.5D ap:0.5D ap:0.05D ap:0.5D ap:0.5D ap:0.05D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
8
Super Cut End Mills S528TX
S528TX
Lc
L
MG Carbide
Tool Material/ Coating Type
AITiSiN
Type of Operation
N
90°
Specification
48°
-5°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S528TX
◎
◎ ○
◎ ◎
○ ○ ○
※ Feature of product S528TX Super cut end mill with micro corner radius passivation protection, unequal flutes, 48° helix angle design.
With round arc fluting and rigid core design. Suitable for fine cutting on various material.
Code No. S528TX-Dc Dc 0 -0.02
S528TX MG AlTiSiN
Lc mm
L mm
d h6
3 4 5 6 8
8
50 50 50 50 60 75 75
6 6 6 6 8
● ● ● ● ● ● ● ● ●
11 13 16 20 25 30 40 50
10 12 16 20
10 12 16 20
100 100
9
S528TX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
Vc m/min
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Code No.
Dc
S528TX-3 S528TX-4 S528TX-5 S528TX-6 S528TX-8 S528TX-10 S528TX-12 S528TX-16 S528TX-20
3 14,863 595 13,802 552 12,740 510
8,493 6,370 5,096 4,247 3,185 2,548 2,123 1,593 1,274
340 382 306 340 382 306 255 191 153
7,432 5,574 4,459 3,716 2,787 2,230 1,858 1,393 1,115
297 334 268 297 334 268 223 167 134
8,493 6,370 5,096 4,247 3,185 2,548 2,123 1,593 1,274
340 14,863 595 382 11,148 669
4 11,148 669 10,351 621
9,555 7,644 6,370 4,778 3,822 3,185 2,389 1,911
573 459 510 573 459 382 287 229
5 8,918 6 7,432 8 5,574 10 4,459 12 3,716 16 2,787 20 2,230
535 595 669 535 446 334 268
8,281 6,901 5,176 4,141 3,450 2,588 2,070
497 552 621 497 414 311 248
306 340 382 306 255 191 153
8,918 8,918 5,574 4,459 3,716 2,787 2,230
535 713 669 535 446 334 268
ap:2.0D
ap:2.0D
ap:1.5D
ap:2.0D
ap:2.0D
ap:2.0D
ap:2.0D
Depth of Cut （ mm ）
ae:0.015D ae:0.015D ae:0.015D ae:0.015D ae:0.01D ae:0.015D ae:0.02D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
10
Premium Cut End Mills S554-3.0X1 / S554-3.0FX
S554-3.0X1 / S554-3.0FX
Lc
L
MG Carbide
AITiXN AICrN
Tool Material/ Coating Type
Type of Operation
N
90°
Specification
48°
8°
4
Work Materials ( ◎ The most recommended/ ○ recommended)
Carbon Steel
Tool Steel
Pre-hardend Steel
Nonferrous Metals
Aerospace Materials
Stainless Steel
Alloy Steel
Cast Steel
Pre-hardend Steel
Hardened Steel
Heat- resistant Steel
Composite Material
Aluminium Copper
Plastics
Graphite Titanium Nickel
~30HRC
~48HRC ~56HRC ~68HRC
S554-3.0X1 S554-3.0FX
◎
◎
◎ ◎
○ ○ ○
◎
◎
◎ ◎
○ ○ ○
※ Feature of product S554-3.0X1 / S554-3.0FX High-Efficiency, High-Precision End Mills, with four variable helix geometry, high helix dual core with high rigidity design. Excellent performance in roughing and finishing. Suitable for high speed trochoidal side-milling. FX coating with micro corner passivation protection design. With AlCrN nano multilayer coating suitable for medium to low hardness carbon steel, alloy steel, stainless steel and titanium alloy in different materials.
Code No. S554-3.0X1-Dc / S554-3.0FX-Dc Dc 0 -0.02 Lc mm
S554-3.0X1 MG AlTiXN
S554-3.0FX MG AlCrN
L mm
d h6
3 4 5 6 8
9
50 50 50 50 60 75 75
6 6 6 6 8
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
12 15 18 24 30 36 50 60
10 12 16 20
10 12 16 20
100 120
11
S554-3.0X1 / S554-3.0FX Recommended Milling Conditions
Side Milling
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. X1=FX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S554-3.0FX-3 S554-3.0FX-4 S554-3.0FX-5 S554-3.0FX-6
3 12,700 900 12,700 683 12,700 530 6,550 389 6,400 105 6,550 389 10,600 683 3,200 180 4 9,550 920 9,550 735 9,550 590 3,950 413 3,800 120 3,950 413 6,350 735 2,400 180 5 7,640 900 7,640 875 7,640 625 2,800 448 2,730 125 2,800 448 4,550 875 2,000 190 6 6,300 900 6,300 875 6,300 600 2,200 413 2,100 125 2,200 413 3,540 875 1,600 190
S554-3.0FX-8 8 5,000 1,000 5,000 770 5,000 600 1,975 413 1,900 125 1,975 413 3,185 770 1,200 170 S554-3.0FX-10 10 3,800 760 3,800 770 3,800 595 1,645 375 1,595 120 1,645 375 3,650 770 1,000 160 S554-3.0FX-12 12 2,275 560 2,275 670 2,275 560 1,410 350 1,365 120 1,410 350 2,275 670 800 160 S554-3.0FX-16 16 1,990 660 1,990 670 1,990 520 1,230 312 1,190 100 1,230 312 1,990 670 600 150 S554-3.0FX-20 20 1,590 500 1,590 535 1,590 415 985 277 950 90 985 277 1,590 535 480 160
ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D
Depth of Cut （ mm ）
ae:0.2D ae:0.2D ae:0.2D ae:0.2D ae:0.1D ae:0.2D ae:0.2D ae:0.1D
Slotting
GR.5 Hardened Steel （ 38~48HRC ）
GR.4 Hardened Steel （ 30~38HRC ）
GR.3 Hi-alloyed Steel （ ~30HRC ）
GR.2 Low-alloyed Steel （ ~24HRC ）
GR.8 Stainless Steel
GR.9 Cast Iron
GR.15 Titanium
GR.1 Carbon Steel
Work Material
120
120
80
65
60
65
120
30
Vc m/min
Code No. X1=FX
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
RPM (min-1)
Feed (mm/min)
Dc
S554-3.0FX-3 S554-3.0FX-4 S554-3.0FX-5 S554-3.0FX-6
3 12,700 810 12,700 600 10,000 430 6,550 290 6,400 105 6,550 290 10,600 600 3,200 130 4 9,550 830 9,550 635 7,640 500 3,950 325 3,800 120 3,950 325 6,350 635 2,400 150 5 7,640 810 7,640 775 6,100 525 2,800 348 2,730 125 2,800 348 4,550 775 2,000 160 6 6,300 810 6,300 775 5,000 500 2,200 313 2,100 125 2,200 313 3,540 775 1,600 145
S554-3.0FX-8 8 5,000 900 5,000 650 4,000 500 1,975 313 1,900 125 1,975 313 3,185 650 1,200 120 S554-3.0FX-10 10 3,800 800 3,800 670 3,000 490 1,645 288 1,595 120 1,645 288 3,650 670 1,000 145 S554-3.0FX-12 12 2,275 670 2,275 560 1,770 460 1,410 275 1,365 120 1,410 275 2,275 560 800 150 S554-3.0FX-16 16 1,990 670 1,990 660 1,550 420 1,230 240 1,190 100 1,230 240 1,990 660 600 150 S554-3.0FX-20 20 1,590 535 1,590 500 1,240 360 985 200 950 90 985 200 1,590 500 480 130
Depth of Cut （ mm ）
ap:0.5D ap:0.5D ap:0.5D ap:0.5D ap:0.05D ap:0.5D ap:0.5D ap:0.05D
1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.
3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.
12
Easy Cut End Mills S445SX
高效高精 Premium
S445SX
於
High rigidity & Anti-vibrations Designed with variable helix geometry, uneven flutes distri - bution. Enhance fluting design for high chip evacua - tion. Improve heat resistance and wear resis- tance, enhance tool life by the advanced coating facilities.
於
分
SX Gold Tiger Coating with outer layer 'Yellow Gold' ZrN coating to achieve excellent wear resistance, with inner multilayer nano film AlTiSiN coating to perform extreme heat resistance and heat-proof quality.
SX黃金虎塗 擦性，內部 的耐高溫及
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精立銑刀 S554SX / S555SX m Cut End Mills S554SX / S555SX
Premium Cut End Mills
S554-3.0SX
Excellent tool life for the front cutting edge. Front cutting edge with corner chamfer protection.
極高刀尖壽命 端面刀尖倒C角保護
Uneven flutes distribution & high helix design. Excellent fine surface finishing quality.
不等分割刃、高螺旋 於精加工有高細緻的表面質量
Excellent Efficiency chip evacuation Double fluting with high rigidity design Excellent efficiency roughing perfor - mance.
排屑效率 雙溝高剛設計 於高效率粗加工具有優異表現
S555-3.0SX
高移除能力 分屑槽設計，能有效切斷纏屑 適用高速動態側粗銑
High chip removal rate separated flutes Chip breaker design, breaking chips effectively Suitable for high speed trochoidal side milling.
塗層，外部層黃金色氮化鋯塗層具有出色的耐磨 部層有氮化鋁鈦釸的奈米複合多層膜塗層具有極高 及隔熱性。
SX Gold Tiger Coating with outer layer 'Yellow Gold' ZrN coating to achieve excellent wear resistance, with inner multilayer nano film AlTiSiN coating to perform extreme heat resistance and heat-proof quality.
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