OSL

S204F / S640X / S640TX Recommended Milling Conditions

Side Milling

GR.2 Low-alloyed Steel ( ~24HRC )

GR.3 Hi-alloyed Steel ( ~30HRC )

GR.4 Hardened Steel ( 30~38HRC )

GR.5 Hardened Steel ( 38~48HRC )

GR.1 Carbon Steel

GR.8 Stainless Steel

GR.9 Cast Iron

GR.11 Copper

Work Material

85

85

75

60

50

60

85

150

Vc m/min

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

Code No.

Dc

S204F-1

1 20,000 240 20,000 240 15,000 210 11,000 85

7,100 6,900

40 11,000 85 20,000 240 47,600 420

S204F-1.5

1.513,500 250 13,500 250 12,500 215 8,000

90

80

8,000

90 13,500 250 31,800 620

S204F-2

2 13,000 300 13,000 300 11,000 280 7,000 110 6,350 100 7,000 110 13,000 300 24,000 590 2.5 11,000 370 11,000 370 9,500 245 6,300 110 5,500 105 6,300 110 11,000 370 19,200 960 3 9,000 480 9,000 480 7,400 350 5,300 120 4,800 110 5,300 120 9,000 480 15,800 860 4 6,650 500 6,650 500 5,500 350 4,250 135 3,700 115 4,250 135 6,650 500 12,000 900 5 5,300 600 5,300 600 4,500 420 3,500 130 3,200 120 3,500 130 5,300 600 9,400 1,040 6 4,500 600 4,500 600 3,700 425 3,000 140 2,650 125 3,000 140 4,500 600 7,800 1,040 7 3,900 575 3,900 575 2,950 410 2,420 130 2,250 125 2,420 130 3,900 557 6,800 1,025 8 3,300 550 3,300 550 2,600 410 1,850 120 1,900 125 1,850 120 3,300 550 5,800 1,010 9 2,950 535 2,950 535 2,350 405 1,650 125 1,700 130 1,650 125 2,950 535 5,300 1,010 10 2,600 520 2,600 520 2,100 400 1,500 125 1,500 130 1,500 125 2,600 520 4,800 1,010 12 2,200 520 2,200 520 1,800 405 1,200 120 1,200 120 1,200 120 2,200 520 4,000 1,010 14 1,900 550 1,900 550 1,600 410 1,200 140 1,100 120 1,200 140 1,900 550 3,400 990 16 1,700 530 1,700 530 1,400 410 1,100 130 1,000 100 1,100 130 1,700 530 3,000 960

S204F-2.5 S204F-3 S204F-4 S204F-5 S204F-6 S204F-7 S204F-8 S204F-9 S204F-10 S204F-12 S204F-14 S204F-16 S204F-18 S204F-20

18 1,500 520 1,500 520 1,200 405 20 1,300 500 1,300 500 1,100 370

950 900

100

880 800

95 90

950 900

100 1,500 520 2,600 940

90

90

1,300 500 2,400 890

ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D

Depth of Cut ( mm )

ae: 0.1D ae: 0.1D ae: 0.1D ae: 0.1D ae: 0.02D ae: 0.1D ae: 0.1D ae: 0.1D

Side Milling

GR.2 Low-alloyed Steel ( ~24HRC )

GR.3 Hi-alloyed Steel ( ~30HRC )

GR.4 Hardened Steel ( 30~38HRC )

GR.5 Hardened Steel ( 38~48HRC )

GR.6 Hardened Steel ( 48 ~ 56HRC )

GR.7 Hardened Steel ( 56 ~ 68HRC )

GR.1 Carbon Steel

Work Material

110

110

110

70

70

45

40

Vc m/min

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

RPM (min-1)

Feed (mm/min)

Code No.

Dc

S640X/S640TX-1 1 20,000 240 20,000 240 20,000 240 20,000 185 20,000 185 10,000 60 9,500 40 S640X/S640TX-1.5 1.515,000 245 15,000 245 15,000 245 15,000 185 15,000 185 7,100 70 6,300 50 S640X/S640TX-2 2 11,000 480 11,000 480 11,000 480 10,000 300 10,000 300 6,400 150 4,800 95 S640X/S640TX-2.5 2.58,800 600 8,800 600 8,800 600 8,500 350 8,500 350 5,600 170 4,500 100 S640X/S640TX-3 3 11,500 500 11,500 500 11,500 500 7,300 450 7,300 450 4,800 220 4,000 150 S640X/S640TX-4 4 8,600 515 8,600 515 8,600 515 5,600 500 5,600 500 3,600 250 3,200 220 S640X/S640TX-5 5 6,800 515 6,800 515 6,800 515 4,500 550 4,500 550 2,900 280 2,600 220 S640X/S640TX-6 6 5,800 520 5,800 520 5,800 520 3,700 600 3,700 600 2,400 300 2,100 220 S640X/S640TX-8 8 4,300 520 4,300 520 4,300 520 2,800 620 2,800 620 1,800 310 1,600 210 S640X/S640TX-10 10 3,400 540 3,400 540 3,400 540 2,300 620 2,300 620 1,400 300 1,300 180 S640X/S640TX-12 12 2,900 545 2,900 545 2,900 545 1,900 620 1,900 620 1,200 300 1,100 150 S640X/S640TX-14 14 2,650 575 2,650 575 2,650 575 1,650 550 1,650 550 1,050 265 950 125 S640X/S640TX-16 16 2,400 610 2,400 610 2,400 610 1,400 480 1,400 480 900 230 800 120 S640X/S640TX-18 18 2,250 620 2,250 620 2,250 620 1,250 450 1,250 450 810 220 720 105 S640X/S640TX-20 20 1,950 630 1,950 630 1,950 630 1,100 420 1,100 420 720 210 640 90

ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D ap:1.5D

Depth of Cut ( mm )

ae: 0.05D ae: 0.05D ae: 0.05D ae: 0.05D ae: 0.05D ae:0.02D ae:0.02D

1. Please work with good rigidity / high precision facilities and collet chuck. 2. Please choose proper cutting fluid.

3. The cutting data is reference value only. Please adjust it according to your real working conditions. 4. If RPM is lower the reference value, the Feed rate (fz) and RPM should be reduced by the same proportion. 5. If vibration occurs during cutting, please reduce cutting parameter.

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