2925U 2940U Universal Rigid Speedtiller Operator Manual

2900 UNIVERSAL SPEEDTILLER OPERATOR & SAFETY MANUAL

MODELS: 2925U, 2930U, 2935U & 2940U

74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS

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Would you like a copy of this manual emailed to you? Send your request to marketing@k-line.net.au or scan here:

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Dear Customer Thank you for purchasing a Universal Speedtiller.

We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. Please read, fill, sign and submit the Warranty Registration Document (including Safety Acknowledgement) that was provided with your Product. Upon submission of the Warranty Registration Document, your Dealer will provide you with a copy, which should be kept in a safe place for easy access in the future. Before operating, PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely is in question - DO NOT TRY IT. DO NOT attempt to operate this equipment under the influence of drugs or alcohol. Remember - Your best assurance against accidents is a careful and responsible operator. If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:

AUS - 1800 194 131

The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform. Signed:

Glenn Soper General Manager - Seeding & Tillage CNH Industrial

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OP & SAFETY MANUAL

Table of Contents

CUSTOMER LETTER LEGAL DISCLAIMER ��1.1 INTRODUCTION After Delivery ��1.1 Genuine Parts ��1.1 Identifying The Machine For Requesting Spare Parts ��1.1 SPECIFICATIONS ��1.2 GENERAL INFORMATION Tractor Requirements ��2.1 Definitions Used In This Manual ��2.1 Disc Arm Identification ��2.1 Bolt Tension ��2.1 SAFETY INFORMATION R isk M anagement �� 3.1 Identifying Hazards ��3.1 Risk Assessment ��3.1 Risk Control ��3.1 Monitor and Review Control Measures ��3.1 Risk Assessment Matrix ��3.2 Risk Assessment Table ��3.3 I mportant S afety N otice (M ust R ead ) ��3.4 Your Safety & The Safety Of Others Is Important ��3.5 Safety Alert Symbol ��3.5 Signal Words ��3.5 S afety D ecals �� 3.6 Safety Decal Placement ��3.6 Safety Decal Part Numbers ��3.7 Decals ��3.8 Logo Stickers ��3.11 Safety Sign Care ��3.12 O perational S afety �� 3.13 Tyre Safety & Pressures ��3.13 Power Lines ��3.14

TABLE OF CONTENTS CONTINUED ONTO NEXT PAGE....

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O perating I nstructions �� 3.15 Hitching / Unhitching To Tractor ��3.15 Electrical Connection Hook Up ��3.15 Transporting / Roading ��3.16 FIELD OPERATION Speed Range ��4.1 S peedtiller S tart U p T ips �� 4.2 Tracking Adjustments ��4.3 Adjustment Procedure ��4.4 Front Disc Gang Lateral Positioning Standard Factory Setting ��4.5 Lateral Front Disc Gang Positioning ��4.6 U seful hints �� 4.7 Blocking In Excessive Trash ��4.7 Clogging in Wet Soils ��4.7 Ram Stop Combinations ��4.7 Machine Settings ��4.8 MAINTENANCE Maintenance & Safety ��5.1 After Delivery Check List ��5.2 B olt T orque T ables �� 5.3 Metric Bolt Torque Table ��5.3 Imperial Bolt Torque Table ��5.4 Torque Tightening Sequence. ��5.5 Wheel Bearings ��5.6 Lubrication of Purgable Heavy Duty Rear Roller Bearings ��5.6 EXPLODED VIEWS Speedtiller Jump Arm Assembly ��6.2 Disc Arm Bearing ��6.3 Side Coulter ��6.4 60mm Roller Bearing Shaft ��6.5 Standard (50mm Pin) Roller Bearing ��6.6 LIST OF IMAGES TESTIMONIAL PERMISSION FORM

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LEGAL DISCLAIMER LAST UPDATED: 01/07/22

The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice. AFTER DELIVERY When you receive the machine make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted. GENUINE PARTS K-Line spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively. IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.

1.1 1.1

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Specifications

SPECIFICATIONS

MODEL SPECIFICATIONS

2925U

2930U

2935U

2940U

OPERATING WIDTH APPROX.

2.5M (8.2FT)

3.0M (9.8FT)

3.5M (11.5FT)

4.0M (13.1 FT)

NUMBER OF DISCS DISC CUT SPACING

125MM

ADJUSTABLE DISC POSITIONING

YES

STANDARD DISC SIZE

24” X 6MM

SPEEDTILLER WEIGHT WITH STANDARD ROLLERS

2990KG 6593LB

3248KG 7162LB

3456KG 7620LB 4120KG 9085LB

TRANSPORT WIDTH TRANSPORT LENGTH

2.8M (9.2FT)

3.3M (10.8FT)

3.8M (12.5FT)

4.3M (14.1FT)

6.5M (21.3FT)

TRANSPORT TONGUE WEIGHT

860KG 1896LB

960KG 2117LB 110-140HP (80-105KW)

1050KG 2315LB 1050KG 2315LB

90-120HP (65-90KW)

130-160HP (95-120KW)

150-220HP (110-165KW)

TRACTOR POWER RANGE

WHEEL EQUIPMENT

400/60 X 15.5 - 18 PLY

Figure : 1.1 Model Specifications

TYRE SPECIFICATIONS

TYRE PRESSURE.

WHEEL NUT TENSION

50PSI / 344KPA 75PSI / 517KPA

350 LB-FT (474NM)

CENTRE

WING 200FT LBS /270NM When optional flotation tires are fitted use tire pressures stated on the tire. If no pressure stated use 50/55 PSI.

Figure : 1.2 Tyre Specifications.

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General Information

GENERAL INFORMATION TRACTOR REQUIREMENTS 10-14 Horsepower x width of machine in feet. 25-35 Kilowatt x meter width of machine in meters. Tractor weight must be the same as or greater than the towed unit. Hydraulic valves: Standard 3 x double spool With optional hydraulic roller adjustment 4 x double spool Hydraulic operating pressure: 2800 PSI

DEFINITIONS USED IN THIS MANUAL

DISC ARM IDENTIFICATION VIEW FROM REAR OF MACHINE FRONT ARM REAR ARM Figure : 2.1 Tractor Orientation.

BOLT TENSION Top plate bolt tension Min:75ft-lb / 100N-m Max:100ft-lb / 135N-m Disc bolt tension 250ft-lb / 340N-m

Figure : 2.3 Bolt Tension.

Figure : 2.2 Disc Arm Identification.

2.1 2.1

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Safety Information SAFETY INFORMATION RISK MANAGEMENT

Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities. • Assess the risks.

• Determine and implement control measures to reduce risk. • Monitor and review the effectiveness of the control measures. IDENTIFYING HAZARDS

Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. 3.SAFETY INFORMATION - Risk Assessment Matrtix. RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.

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Safety Information

RISK ASSESSMENT MATRIX

AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANU- FACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY.

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE.

IT IS IMPORTANT THAT THE OPERATOR CONDUCT THEIR OWN RISK ASSESSMENT FOR OPERATING THE MACHINE.

How likely is it to be that bad

How severly could it hurt someone? or How ill could it make someone? kill or cause permanent disability or ill health long term illness or serious injury medical attention and several days off work

Very unlikely could happen but probably never will

Very likely could happen anytime

Likely could happen anytime

Unlikely could happen but very rarely

first aid needed

The numbers show you how important it is to do something. 1: top priority: Do something immediately. 6: low priority: Do something when possible.

Figure : 3.1 Risk Assessment Matrix.

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Safety Information

RISK ASSESSMENT TABLE

RISKS ASSOCIATED WITH YOUR MACHINE INCLUDE BUT ARE NOT LIMITED TO, THE RISKS IDENTIFIED IN THE FOLLOWING TABLE.

RISK SCORE

REVISED RISK SCORE

CODE

HAZARDS

CONTROL

ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & IMPLEMENT WHEN HITCHING/ UNHITCHING TRACTOR TO IMPLEMENT. MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED. PRIME BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES TO BLEED AIR. THEN RE-TIGHTEN HYDRAULIC FITTINGS. ENSURE JACK(S) ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR. MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE. ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION. SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR.

CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING.

1(A).

CRUSHING - IMPROPER USE OF JACK.

1(B).

CRUSHING - WHEN HITCHING TRACTOR.

1(C).

CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING.

1(D).

SUDDEN LIFT OR DROP OF DRAWBAR, CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED. PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES. RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION. COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT.

1(E).

2(A).

2(B).

Figure : 3.2 Risk Assessment Table.

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Safety Information

IMPORTANT SAFETY NOTICE (MUST READ)

It is the responsibility of the operators to read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

Slow down in terrain such as rocks, or other difficult operating conditions. • Safe work procedure analysis must be performed before attempting to as- semble this machine. • Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine. • Ensure hydraulic system is fully primed 3. HYDRAULIC OPERATION & SAFETY - Priming Hydraulic System .

For further information please contact AU: 1800 194 131

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Safety Information

SAFETY...YOU CAN LIVE WITH IT YOUR SAFETY & THE SAFETY OF OTHERS IS IMPORTANT

• BE PREPARED! • BE SAFE! • BE AWARE! • BE SEEN!

SAFETY ALERT SYMBOL When you see this symbol, you must be alert to the possibility of injury or death. SIGNAL WORDS The use of signal words, DANGER, WARNING AND CAUTION relate to the safety message. The appropriate signal word is selected when using the following guidelines.

Indicates an imminently hazardous situation that if not avoided WILL result in serious injury or death if proper safety measures are not taken.

Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .

Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.

Figure : 3.3 Danger !

Figure : 3.4 Warning !

Figure : 3.5 Caution !

All operators must understand and abide by maintenance safety procedures set out in this book. It is the responsibility of the Operator (and maintenance personnel) to ensure that on this machine, ALL SAFETY SIGNS AND DEVICES are working correctly and all safety signs are legible.

FAILURE TO OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERI- OUS INJURY OR DEATH.

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Safety Information

SAFETY DECALS

SAFETY DECAL PLACEMENT

*NOTE: Shown on model 2935U

Figure : 3.6 Safety Decal Placement.

DECALS USED ON MACHINE

A B C F G H I J K L M N R U 12121121112211

Figure : 3.7 Decals Used on Machine.

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Safety Information

SAFETY DECAL PART NUMBERS

BOM ID

PART NUMBER

DESCRIPTION

(A) 9WD-W022

DECAL. WARNING TRANSPORT SPEED 160MM X 120MM. ORANGE - BLACK ON WHITE

(B) 9WD-C023

DECAL. CAUTION WHEEL NUT TENSION 160MM X 40MM. YELLOW- BLACK

DECAL. WARNING CRUSHING 160MM X 80MM. ORANGE - BLACK ON WHITE

(D) 9WD-D04

DECAL. DANGER ELECTRIC SHOCK 160MM X 80MM. RED - BLACK ON WHITE

(E) 9WD-D01H

DECAL. DANGER CRUSHING WING (HORIZONTAL) 180MM X 70MM. RED - BLACK

(F) 9WD-D01V

DECAL. DANGER CRUSHING WING (VERTICAL) 70MM X 180MM. RED - BLACK

(G) 9WD-W021

DECAL. WARNING OPERATING INSTRUCTIONS 160MM X 60MM. ORANGE - BLACK

(H) 9WD-C04

DECAL. CAUTION SERIOUS INJURY 140MM X 140MM. YELLOW - BLACK

(I) 9WD-I01

DECAL. IMPORTANT DAILY GREASE PURGE 100MM X 40MM. BLUE - BLACK

(J) 9WDW-T5

DECAL. WARNING HIGH PRESS. FLUID 160MM X 80MM. ORANGE - BLACK

(K) 9WDD-T3

DECAL DANGER CRUSHING MACH. IMPLEMENT 160MM X 80MM. RED - BLACK

(L) 9WD-W024

DECAL. WARNING HYDRAULIC PRIME 160MM X 60MM. ORANGE - BLACK ON WHITE

(M) 9WD-W10

DECAL. WARNING PINCH POINT 100MM X 70MM. ORANGE - BLACK ON WHITE

(N) 9WD-W01

DECAL. WARNING STEPPING ON WHEELS 160MM X 60MM ORANGE - BLACK ON WHITE

(O) 9WD-D01

DECAL. DANGER UPTHRUST 200MM X 70MM. RED - BLACK ON WHITE

(P) 9WD-R01

DECAL. RAM STOP COMBINATION 300MM X 80MM. MULTI-COLOUR

(Q.1A) 9WD.F01DC6TPI (Q.2A) 9WD.F01TC2TPI (Q.2B) 9WD.F01TC3TPI (Q.2C) 9WD.F01TC4TPI (Q.2D) 9WD.F01TC5TPI

Q.1A Q.2A Q.2B Q.2C Q.2D

DECAL DEPTH CONTROL 6 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 2 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 3 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 4 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 5 TURNS PER INCH 100 X 70

(R) 9WD-S01

DECAL. 32-KMH/ 20-MPH 190MM X 80MM. RED - BLACK ON WHITE

(T) 9WD-H02

DECAL. 5 COLOUR HYDRAULIC COLOURS 160MM X 100MM. MULTI-COLOUR DECAL.

(U) 9WD-I02

DECAL. IMPORTANT DISC BOLT RETORQUE 100MM X 80MM. BLUE- BLK

(W) 9WD-F04

DECAL 5 COLOUR FOLD-UNFOLD 280MM X 180MM. RED - BLACK ON WHITE

(XA) 9WD-I-425-65-225 (XB) 9WD-I-500-60-225 (XC) 9WD-I-400-60-155

XA XB XC

DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 425/65R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 500/60R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 400/60R15.5

(Y) 9WD-WD1

DECAL. WHEEL DEPTH 330MM X 140MM. BLACK

Figure : 3.8 Safety Decal Part Numbers.

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Safety Information

DECALS

NOTE: NOT ALL DECALS GO ON ALL MODELS. (See SAFETY INFOR- MATION Safety Decal Placement)

(A) 9WD-W022

(B) 9WD-C023

(F) 9WD-D01V

(G) 9WD-W021

(D) 9WD-D04

(H) 9WD-C04

(E) 9WD-D01H

(I) 9WD-I01

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Safety Information

(J) 9WDW-T5

(M) 9WD-W10

(K) 9WDD-T3

(N) 9WD-W01

(L) 9WD-W024

(O) 9WD-D01

(P) 9WD-R01

(R) AUS SPEED STICKER MAX 32KPH/20MPH

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Safety Information

(Q.2A) 9WD.F01TC2TPI

(Q.2B) 9WD.TC3TPI

(Q.1A) 9WD.F01DC6TPI

(Q.2C) 9WD.F01TC4TPI

(Q.2D) 9WD.TC5TPI

(U) 9WD-I02

(T) 9WD-H02

(W) 9WD-F04

NOTE: Wheel depth sticker: white with cut outs (shown as black)

(XA) 9WD-I-425-65-225

(XB) 9WD-I-500-60-225

(Y) 9WD-WD1

(XC) 9WD-I-400-60-155

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Safety Information

LOGO STICKERS

SMALL SPEEDTILLER STICKER: 677 X 100MM (1 x either side of drawbar) (1 x either side of wheel frame)

Figure : 3.9 Large Logo Sticker.

K-LINE AGRICULTURE STICKER: 380 X 125MM (1 x back of wheel frame)

Figure : 3.10 K-Line Agriculture Sticker.

Centre between arrows shown in images below.

Figure : 3.11 Side View of Decals

Figure : 3.12 View1

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Safety Information

SAFETY SIGN CARE • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. TO ORDER SAFETY DECALS CONTACT: Australia: K-Line Agriculture

• Replaced parts that displayed a safety sign should also display the current sign.

USA: Contact the dealer your machine was purchased from.

PO Box 340 74 Young Rd Cowra NSW 2794 Email: sales@k-line.net.au Free-call: 1800 194 131

HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper.

• Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.

Figure : 3.14 Safety Decal Placement. (3. SAFETY INFORMATION - Safety Decal Placement)

Figure : 3.13 Locate Where Necessary.

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Safety Information

TYRE SAFETY & PRESSURES SERVICING PROCEDURES OPERATIONAL SAFETY

Always cage tyres before seating beads.

Never exceed stated pressures when seating beads.

Do not attempt to mount a tyre unless you have the suitable equipment and experienced personnel.

Figure : 3.15 Tyre Safety Warning !

Inflating tyres can be dangerous. Always

stand to the side when inflating.

Failure to comply could result in serious injury or death.

Load ratings of replacement tyres should

meet or exceed weight requirements.

For correct Tyre pressure refer to 1. SPECIFI- CATIONS - Tyre Specification Table. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. Lubricate wheel stubs with standard viscosity oil. Tension wheel nuts to the correct specification according to tyre size refer to 1. SPECIFICATIONS - Tyre Specification Table. For field operation: Re-tension after 1st, 5th, then every 50 hrs of operation. For road travel re-tension first 3 miles (5kms), 10 miles (15kms), and thereafter at 25 miles (40kms) intervals.

Figure : 3.16 Warning ! Tyre Pressure.

TYRE PRESSURE MAY VARY DEPENDING ON TYRES USED.

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Safety Information

POWER LINES POWER LINES CAN ARC & ELECTROCUTE WITHOUT COMING IN DIRECT CONTACT

Consult electricity authorities and all relevant energy companies to determine safe working distances from overhead power lines etc. BEFORE operation of this machine: • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine.

• Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations.

Figure : 3.17 Danger ! ‘Electric Shock Can Kill’.

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Safety Information

HITCHING / UNHITCHING TO TRACTOR OPERATING INSTRUCTIONS

HITCHING TO TRACTOR 1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Secure all 3 Point Linkage pins and linch pins in place. 4. Lock up 3 Point Linkage anti sway stabilser system on tractor. 5. Both linkage arms must be set level. 6. Plug in electrical lead to tractor connection (if provided). UNHITCHING 1. Lower implement on to firm, level ground *roller should be lowered until it is in contact with ground. 2. Shut Down Tractor. 3. Remove all 3 Point Linkage pins. 4. Unplug electrical lead from tractor connection (if provided).

Figure : 3.18 Danger! CRUSHING HAZARD.

Figure : 3.19 Warning ! CRUSHING OF THE BODY.

ELECTRICAL CONNECTION HOOK UP 1. Ensure tractor and machine electrical con- nections are compatible. 2. Plug lead into tractor terminal. 3. Test lighting prior to road travel. (Power not required for field work.)

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Safety Information

TRANSPORTING / ROADING

1. Wheel lift may be lowered for transport. 2. Ensure towing unit weight is the same as or greater than the towed unit. 1. SPECIFICATION - Model Specifications . 3. Lockout tractor drawbar swing mechanism (must be in fixed position). 4. Ensure tires are correctly inflated. 1. SPECIFICATION - Model Specifications . 5. Check wheel nut tension. 1. SPECIFICATION - Model Specifications . NOTE: Refer to Wheel Stud Torque Tightening Sequence. 5.MAINTENANCE - Torque Tighten- ing Sequence . 6. Ensure all safety locks are engaged. 7. Ensure tractor brakes are latched together at all times. 8. Plan your route to avoid heavy traffic. 9. Observe bridge load ratings. TIP OVER HAZARD NOTICE: This is an unbraked implement. Use extreme caution when turning, and on steep terrain. Maximum towing speed is 20mph (32km/ hr). DO NOT EXCEED AT ANY TIME. NOTICE: NEVER transport machine on public roads without complying with Federal and State laws and local regulations governing the safe movement of farm machinery.

Figure : 3.20 Warning ! ROADING / TRANSPORT.

Figure : 3.21 Danger ! CRUSHING HAZARD.

3.16

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

FIELD OPERATION

WARNING: USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

SPEED RANGE • 8-15km/hr (5-9 mph). • Speed variable to suit conditions. NOTICE: Slow down in terrain such as rocks or other difficult operating conditions. WARNING In field adjustments machine must be: • Lowered to ground OR • Placed in raised position with all safety locks engaged with engine shut down.

IT IS THE RESPONSIBILITY OF THE OPERATORS TO: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

4.14.1

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

SPEEDTILLER START UP TIPS

THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH INSTRUCTION MANUAL.

1. DEPTH CONTROL • Start by setting roller 40mm higher than discs on level service. • Ensure wing roller heights are set the same. (Folding wing models only).

Tracking Left

Tracking Right

Front disc too high

Front disc too low

Figure : 4.1 Tracking Adjustments.

2. TILT ADJUSTMENT (SETTING TO REDUCE SIDEWAYS TRACKING) • Start with front disc 20mm higher than back discs. • Follow diagram for tilt settings.

• To adjust, turn front adjuster and lock. 3. FRONT LATERAL DISC POSITIONING • Front lateral disc positioning is factory set for standard operating conditions. • If adjustment is needed follow 4. FIELD OPERATION - Lateral Front Disc Gang Positioning . 4. SPEED RANGE • 8-15km/hr. (5.9mph). • Greater activity occurs at higher speeds. • Slow down in rough terrain (such as rocky country). 5. HEADLANDS/TURNING • Always slightly raise machine when performing headlands (turning at end of run) etc. • For 3 Point Linkage machines, raise machine with Tractor Linkage Height Adjustment so discs and rollers are not in contact with ground. • For Trailing and Powerflex machines, raise machine with wheels so discs and rollers are just out of contact with ground. 6. ROAD TRAVEL SPEED LIMIT • 32kmh (20mph).

4.2

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

TRACKING ADJUSTMENTS ENSURE DEPTH SETTINGS ARE EVEN ACROSS THE ENTIRE WIDTH OF MACHINE BEFORE ADJUSTING FRONT & REAR DISC GANG DEPTH RELATIONSHIP.

TRACKING TO THE LEFT

TRACKING TO THE RIGHT

Figure : 4.2 Tracking to the Left.

Figure : 4.3 Tracking to the Right.

✓

Figure : 4.4 Tracking Balanced.

REAR DISCS GANGS WORK SLIGHTLY LOWER THAN FRONT DISCS NOTE: Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil. NOTE: Due to the nature of this machine, some overlap should be allowed for side tracking as soil types and conditions can vary within any given run.

4.34.3

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

Slide Adjuster Linkage

ADJUSTMENT PROCEDURE Loosen main retaining bolts on slide mecha- nism. • Turn slide adjustment to adjust to right or left • Lock slide bolt arrangement and tighten main retaining bolts (380ft lb / 500Nm ten- sion)

Slide Bolts

LEFT

RIGHT

Figure : 4.5 Lateral Adjustment.

4.4

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

FRONT DISC GANG LATERAL POSITIONING STANDARD FACTORY SETTING

Figure : 4.6 Front Disc Gang.

AUSTRALIA RECOMMENDED SPACING - LATERAL DISC GANG POWERFLEX: 6.25, 8.25, 9.5, 12.5, 15.5M

POWERFLEX: 4.0, 4.5 & 5.0M, AND ALL OTHER SPEEDTILLERS

22” DISCS 24” DISCS 26” DISCS

120 MM 100 MM

105 MM 65 MM 55 MM

85 MM

Figure : 4.7 Recommended Spacing - Australia.

USA RECOMMENDED SPACING - LATERAL DISC GANG

22” SHALLOW CONCAVITY DISCS 22” FULL CONCAVITY DISCS 24” FULL CONCAVITY DISCS

5.5” (140MM) 3 ½” (90 MM)

3” (75 MM)

Figure : 4.8 Recommended Spacing - USA

Measurements may vary according to diameter and disc concavity. Recommended to increase space ¼” per inch of blade wear.

4.54.5

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

LATERAL FRONT DISC GANG POSITIONING

REAR VIEW OF DISC PROFILE

The disc positioning system is used for maximum soil disturbance, reduced ridging and weed control. Adjustment can also be made to compensate for disc wear. ADJUSTMENT PROCEDURE *NB - Be sure machine is tracking in line before at- tempting to make this adjustment. • Start with factory settings: 4. FIELD OPERATION - Front Disc Gang Lat- eral PositioningStandard Factory Setting. • Test run at normal operating speed and stop quickly. • Check for ridges of undug soil. Follow ridges into machine and identify which direction to adjust. See diagrams on this page • To remove any ridges, only adjust front side- ways in small increments ½” or 12mm. • Re-check in hard soils as Jump Arms tend to flex more. REMEMBER, FULL GROUND DISTURBANCE STARTS AT 2 ½” 60MM

Figure : 4.10 Rear Disc Gang Fixed Position

Adjustable Front Gang

Left

Right

Top Elevation

Soil Throw

Figure : 4.11 Adjustment Right.

Soil Throw

Move Front Gang Right to Cut Out (A) Left to Cut Out (B)

(A)

(B)

(A)

Cross Sectional View Of Soil Distrubance

Figure : 4.9 Adjustable Front Gang

Figure : 4.12 Adjustment Left.

Move Front Gang Right To Cut Out (A) Left To Cut Out (B)

4.6

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

USEFUL HINTS

• Machine digging too shallow on right hand side. • Lower right hand tractor linkage arm. • Cross working at 15 degrees off line gives better leveling and trash clearance. • Full ground disturbance starts at 63.5mm (2.5 inches). • Adjustment should be made to compensate for disc wear and concavity. TO IMPROVE WEED CONTROL AND FOR BETTER SOIL DISTURBANCE • Adjust lateral disc positioning. • Ensure machine is traveling in line. • Increase depth to cut. • Replace discs. BLOCKING IN EXCESSIVE TRASH • Lower rear discs gang to drive better in soil. • Adjust angle of lift soil deflector to allow greater flow.

• Try reducing speed slightly. CLOGGING IN WET SOILS • Raise working depth. • Raise front discs. • Give soil more time to dry out.

RAM STOP COMBINATIONS

NOTE- INCHES DISPLAYED DO NOT INDICATE DIGGING DEPTH

Figure : 4.13 Ram Stop Combinations.

4.74.7

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Field Operation

MACHINE SETTINGS

WARRANTY WILL BE VOIDED IF TILT OR REAR ROLLER HYDRAULICS ARE FORCED DOWNWARDS CAUSING ROLLERS TO CARRY EXCESSIVE MACHINE WEIGHT WHEN TURNING AND ON HEADLANDS. WARNING

Your Speedtiller Powerflex is a high performing speed disc. You will need to become familiar with the settings and adjustments to get the full benefit of your new machine. Front wheel hydraulics control the depth of cut for the Powerflex, giving more accurate depth control for hard soils and heavy trash conditions. For undulations such as farming over contours etc. the roller hydraulics must be placed in float mode. MACHINE SETTINGS

CONTROL BAR HYDRAULIC VALVE STOP

WARNING NEVER REVERSE MACHINE WITH ROLLERS ON GROUND. NOTE: When setting up machine, always start shallow, then adjust down to required depth setting. • If machine pulls to the right; lower tilt. If machine pulls to the left; raise tilt. • Once front to rear depth ratio (tilt settings) is achieved, rotate control handle to depress valve button and maintain settings. NOTE: Assure that all discs engage with the soil for positive rotation. Where heavy trash condi- tions and loose soils are encountered, machine may have to slew sideways slightly to achieve desired result.

Figure : 4.14 Control Bar Valve Stop.

4.8

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Maintenance

MAINTENANCE

MAINTENANCE & SAFETY • Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware, exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to elimi- nate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use only an implement jack to support the machine when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts 5. MAINTENANCE - Bolt Torque Tables. • Refer to bolt torque chart for head identifica- tion marking 5. MAINTENANCE - Bolt Torque Tables. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifica- tions. • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury.

• Replace all shields and guards after servicing, before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention. • K-Line Agriculture spare parts and acces- sories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. Use of non-genuine parts and accessories releas- es K-Line from all liability and makes the warranty void. • The installation and/or use of non-genuine parts may, because of technical characteris- tics of construction, modify or influence the performance of the machine negatively.

5.1 5.1

2900 Universal Speedtiller

OPERATOR & SAFETY MANUAL

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Maintenance

AFTER DELIVERY CHECK LIST

• Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification, see metric & imperial torque tables. 5. MAINTENANCE - Bolt Torque Tables. • Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. • Lubricate wheel studs with standard viscosity oil. • Tension wheel nuts for torque specifications. 1. SPECIFICATIONS - Tyre Specifications. • Check tyres are inflated. 1. SPECIFICATIONS - Tyre Specifications. • Check discs and disc bolt tension to specified torque 250ft lb / 340nm. 2. GENERAL INFORMATION - Bolt Tension. • Ensure all appropriate safety decals are securely attached to machine. 3.SAFETY INFORMATION - Safety Decal Placement. • Check hydraulic system is fully primed. 3. SAFETY INFORMATION - Hydraulic Operation & Safety - Safety Decal Placement. • Check all safety mechanisms are in place and operating correctly. • Lubricate heavy rear roller bearings. 5. MAINTENANCE - Heavy Duty Roller Bearing Fitting Instructions. • Check instruction manual has been stored with machine.

5.2

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OPERATOR & SAFETY MANUAL

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