2917D 3PL Rigid Speedtiller Operator Safety Manual

2917D 3PL RIGID SPEEDTILLER OPERATOR & SAFETY MANUAL

3PL 2917D RIGID SPEEDTILLER 1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA 74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS

© K-Line Ag 2020

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Wou ld you l i ke a copy of th i s manual emai l ed to you?

Send your reques t to mar ket i ng@k- l i ne . net . au or scan here :

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Dear Customer Thank you for purchasing a 3 Point Linkage 2917D Speedtiller. We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely, as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. The return of the Warranty Registration Form Page 44 will enable a prompt and efficient identification of your 2917D and attention to any concern you may have. Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine, and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely is in question - DO NOT TRY IT. DO NOT attempt to operate this equipment under the influence of drugs or alcohol. Remember - Your best assurance against accidents is a careful and responsible operator. If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number: USA - 1800 445 6882 AUS - 1800 194 131 The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform. Signed:

James Larsen General Manager

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OP & SAFETY MANUAL Table Of Contents CUSTOMER LETTER 3 LEGAL DISCLAIMER 6 SPECIFICATIONS 6 INTRODUCTION 7 Identifying The Machine 7 Tractor Requirements 7 Defintions Used In This Manual 7 Availability Of Genuine Parts 7 Disc Arm Identification (Rear View) 7 RISK MANAGEMENT 8-10 Identifying Hazards 8 Monitor & Review Control Measures 8 Risk Assessment 8 Risk Control 8 Risk Assessment Score Chart 9 Risk Assessment Table 10 SAFETY 11-20 Important Notice (MUST READ) 11 Safety Alert Symbol 12 Signal Words 12 Your Safety & The Safety Of Others In Important 12 Safety Decal Placement & Quantities 13 Safety Decals 14-16 Logo Placement & Quantities 17 Safety Sign Care 18 Transporting/Roading 19 Hitching/Unhitching To Tractor 20

FIELD OPERATION

21-30

Speed Range

21

Speedtiller Start-Up Tips Headlands & Turning Performing Maintenance Tracking Adjustments

22 22 23

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TABLE OF CONTENTS CONTINUED ONTO NEXT PAGE....

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Front Disc Gang Lateral Positioning & Standard Factory Setting

25-27

Adjustment Procedure Side Coulter Adjustment Excessive Trash Conditions Clogging In Wet Soils Maintenance & Safety After Delivery Check-List Lubrication Of Roller Bearings

25 27

27

28

29 30

30

EXPLODED VIEWS

31-35

Speedtiller Jump Arm Assembly

31

Disc Arm Bearing

32 33

Side Coulter

Light/Heavy Roller Pins 50mm Roller Bearing Shaft

34

35

BOLT TORQUE TABLES

36-37

TESTIMONIAL PERMISSION FORM

38-39

WARRANTY Warranty Letter

42-46

42 44

Warranty Registration Form Warranty Request Form

46

END OF DOCUMENT

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LEGAL DISCLAIMER LAST UPDATED: 06/ 08/ 20

The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.

SPECIFICATIONS

MODEL SPECIFICATIONS

2917D

OPERATING WIDTH APPROX.

1.75M (5.7FT)

NUMBER OF DISCS ADJUSTABLE DISC POSITIONING STANDARD DISC SIZE

14

YES

22” X 6MM

SPEEDTILLER WEIGHT WITH STANDARD ROLLERS

1440KG (3174LB)

TRANSPORT WIDTH TRANSPORT HEIGHT

2.05M (6.7FT) 1.35M (4.4FT)

TRACTOR POWER RANGE

70-85HP (55-65KW)

Figure 1

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AFTER DELIVERY

When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted. GENUINE PARTS K-Line spareparts and accessories have been specifically designed anddeveloped for themachines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively. IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention. TRACTOR REQUIREMENTS 10-14 Horsepower x width of machine in feet 25-35 Kilowatt x meter width of machine in meters Tractor weight must be same as or greater than the towed unit.

DEFINITIONS USED IN THIS MANUAL

DISC ARM IDENTIFICATION (REAR VIEW)

VIEW FROM REAR OF MACHINE

FRONT ARM

REAR ARM

Top plate bolt tension 200ft lbs / 271nm Disc bolt tension 250ft lbs /340nm BOLT TENSION

Figure 2

Figure 3

Figure 4

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R I S K M A N A G E M E N T

Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities • Assess the risks

• Determine and implement control measures to reduce risk • Monitor and review the effectiveness of the control measures IDENTIFYING HAZARDS

Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. ( SEE RISK ASSESSMENT SCORE CHART - Pg 9 ) RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.

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R I S K A S S E S S M E N T S C O R E C H A R T

Figure 5

AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY

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R I S K A S S E S S M E N T

CONT I NUED

RISK SCORE

REVISED RISK SCORE

CODE

HAZARDS

CONTROL

ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & HARROW BAR WHEN HITCHING TRACTOR MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES. THEN RE-TIGHTEN HYDRAULIC TINE FITTINGS ENSURE ALL THREE JACKS ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR

CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING

5

1(A).

1

CRUSHING - IMPROPER USE OF JACK

1(B).

1

5

CRUSHING - WHEN HITCHING TRACTOR

1(C).

2

5

CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING

1(D).

1

5

SUDDEN LIFT OF DRAWBAR CAUSING SEVERE INJURY, IF MACHINE BECOMES UNHITCHED PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT

1(E).

1

5

2(A).

2

5

2(B).

2

5

1

3.

5

Figure 6

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE

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It is the responsibility of the operators to: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine. USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY. Slow down in terrain such as rocks, or other difficult operating conditions. • Safe work procedure analysis must be performed before attempting to assemble this machine. • Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine.

I MPORTANT NOT I C E

For further information please contact : US: 1800 445 6882 AU: 1800 194 131

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S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T Y O U R S A F E T Y A N D T H E S A F E T Y O F O T H E R S I S I M P O R TA N T

• BE PREPARED! • BE SAFE ! • BE AWARE ! • BE SEEN!

When you see this symbol, you must be alert to the possibility of injury or death. SAFETY ALERT SYMBOL

SIGNAL WORDS

The use of signal words, DANGER , WARNING AND CAUTION relating to the safety messages. The appropriate signal word is selected when using the following guidelines.

Indicates an imminently hazardous situation that if not avoided, WILL result in serious injury or death if proper safety measures are not taken.

Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .

Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.

ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY PROCEDURES SET OUT IN THIS BOOK. IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS AND DEVICES TO THIS MACHINE. FAILURE TO OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.

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SAFETY DECAL PLACEMENT

Figure 7

Decals & quantities shown in table below:

DECALS USED ON MACHINE

F 2

G

H

I

M

U

1

1

2

2

1

Figure 8

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SAFETY DECALS

*NOTE:

NOT ALL DECALS GO ON ALL MODELS. (See previous page for details)

A. 9WD-W022

E. 9WD-D01V

B. 9WD-C023

G. 9WD-W021

C. 9WD-W05

D. 9WD-D04

H. 9WD-C04

F. 9WD-D01H

I. 9WD-I01

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SAFETY DECALS

CONT I NUED

N. 9WD-W01

J. 9WDW-T5

0. 9WD-D01

K. 9WDD-T3

R. AUS SPEED STICKER MAX 32KPH/20MPH

L. 9WD-W024

S. 9WD-W02

M. 9WD-W10

T. HYDRAULIC COLOR

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SAFETY DECALS

CONT I NUED

*NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK)

Y. WHEEL DEPTH

U. 9WD-I02

W. FOLDING INSTRUCTION

Q. 9WD.F01

P. 9WD-R01

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L O G O S T I C K E R S

SMALL SPEEDTILLER STICKER: 650 X 125MM (2 x either side of mainframe)

Figure 9

K-LINE AGRICULTURE STICKER: 350 X 125MM (1 x back of mainframe)

Figure 10

Center between arrows each side of mainframe

Figure 11

Figure 12

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SAFETY SIGN CARE

Australia: • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign. TO ORDER SAFETY DECALS CONTACT: USA: K-Line Agriculture PO Box 248 1023 W 9th St Grafton ND 58237

K-Line Agriculture PO Box 340 74 Young Rd Cowra NSW 2794 Email: sales@k-line.net.au Free-call: 1800 194 131

Email: sales@k-lineag.com Free-call: 1800 445 6882 HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper. • Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.

Figure 12

Figure 14

Figure 13

Locate where necessary. Refer to safety decal placement- Pgs 13-17

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S A F E T Y

TRANSPORTING/ ROADING 1. Tractor manufacturer specifications must comply for weight and suitability of rear mounted implements. 2. Lock up 3 Point Linkage anti sway stabiliser system on tractor 3. Ensure tractor tires are correctly inflated 4. Ensure safety locks and pins are engaged. 5. Keep brake pedals latched together at all times 6. Plan your route to avoid heavy traffic 7. Observe bridge load ratings 8. TIP OVER HAZARD this is an unbraked implement. Use extreme caution when turning and on steep terrain. 9. Maximum towing speed is 20mph (32km/hr ). DO NOT EXCEED AT ANY TIME.

Figure 15

Figure 16

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SAFETY

AT TA C H I N G T O M A C H I N E

N.B. keep body well clear when attaching tractor to machine at all times. Follow all safety precautions set out on preceding pages

HITCHING TO TRACTOR

1. Keep well clear when backing up to machine. 2. Shut down tractor with handbrake engaged. 3. Secure all 3 Point Linkage safety locks & lock drawbar pin in place. 4. Lock up 3 point linkage anti sway stabiliser system on tractor. 5. Both linkage arms must be set level. 6. Plug in electrical lead to tractor connection (if provided) . UNHITCHING TO TRACTOR 1. Lower machine onto compact level ground. 2. Shut down tractor with handbrake engaged. 3. Unplug hyrdaulic hoses & electrical lead from tractor (if fitted). 4. Remove all 3 Point Linkage safety locks & pins. 5. Ensure area around machine is clear and drive tractor forwards away from the unit slowly, checking that nothing catches whilst driving away.

Figure 17

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FIELD OPERATION

SPEED RANGE • 8-15km/hr (5-9 mph). • Speed variable to suit conditions. Slow down in terrain such as rocks or other difficult operating conditions. WARNING: USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY. WARNING In field adjustments machine must be: • Lowered to ground OR, • Placed in raised position with all safety locks engaged with engine shut down. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

IT IS THE RESPONSIBILITY OF THE OPERATORS TO: Read and understand your manual.

Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

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S P E E D T I L L E R S T A R T - U P T I P S Ⓡ

THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH INSTRUCTION MANUAL 1) TILT ADJUSTMENT (SETTING TO REDUCE SIDEWAYS TRACKING) • Start with front disc 20mm higher than back discs. • Follow diagram for tilt settings. pg 24 • To adjust -turn top link and lock. FRONT LATERAL DISC POSITIONING IS FACTORY SET. See pg 25 for adjustment setting. 2) SPEED RANGE • 8-15kph. (5.9mph) • Greater activity occurs at higher speeds. HEADLANDS/ TURNING • Always raise machine when on headlands and when turning. 3) ROAD TRAVEL SPEED LIMIT • 32kmh (20mph)

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PERFORMING MAINTENANCE

DAILY MAINTENANCE CHECK FOR OPTIMUM PERFORMANCE

Disc bolts - Check first 10hrs of operation

BEFORE STARTING WORK:

1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. 2. For field operation: Re-tension after 1st, 5th, then every 50 hours of operation. 3. For road travel re-tension first 3 miles (5kms), 10 miles (15kms), and thereafter at 25 miles (40kms) intervals. 4. Check discs and disc bolt tension to specified torque 250ft/lb / 340nm. 5. Check for damaged, worn and fatigued parts. Have machine repaired if necessary. 6. Ensure all appropriate safety decals are securely attached to machine. Pgs 13-18 7. Check all safety mechanisms are in place and operating correctly. 8. Lubricate rear roller bearings. Pg 30 9. Instruction manual has been read, understood and stored with machine.

Figure 18

Always reset adjustments after changing disc blades.

Figure 19

Disc arm locating bolts - Check first 10hrs of operation

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FIELD OPERATION

ENSURE DEPTH SETTINGS ARE EVEN ACROSS THE ENTIRE WIDTH OF MACHINE BEFORE ADJUSTING FRONT & REAR DISC GANG DEPTH RELATIONSHIP. TRACKING ADJUSTMENTS

TRACKING TO THE LEFT

TRACKING TO THE RIGHT

Figure 20

Figure 21

Figure 22

REAR DISCS GANGS WORK SLIGHTLY LOWER THAN FRONT DISCS

*NB - Due to the nature of this machine, some overlap should be allowed for side tracking as soil types and conditions can vary within any given run. Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil.

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F I E L D O P E R AT I O N

REAR VIEW OF DISC PROFILE

The disc positioning system is used for maximum soil disturbance, reduced ridging and weed control. Adjustment can also be made to compensate for disc wear. ADJUSTMENT PROCEDURE *NB - Be sure machine is tracking in line before attempting to make this adjustment. Pg 24 LATERAL FRONT DISC GANG POSITIONING • Start with factory settings. Pg 26 • To remove any ridges, test run at normal operating speed and stop quickly. • Check for ridges of undug soil. Follow ridges into machine and identify which direction to adjust. See diagrams on this page • Only adjust front sideways in small increments ½” or 12mm. • Re-check in hard soils as jump arms tend to flex more. R emember , F ull ground disturbance starts at 2 ½” 60 mm

Figure 24

Adjustable Front Gang

Left

Right

Top Elevation

Soil Throw

Figure 25

Soil Throw

(A)

(B)

(A)

Cross Sectional View Of Soil Distrubance

Move Front Gang Right To Cut Out (A) Left To Cut Out (B)

Figure 23

Figure 26

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FRONT DISC GANG LATERAL POSITIONING STANDARD FACTORY SETTING

Recommended Spacing - Lateral Disc Gang AUSTRALIA

Figure 27

22” Discs 24” Discs 26” Discs

120 mm 100 mm 85 mm

USA

Recommended Spacing - Lateral Disc Gang

22” Shallow Concavity Discs

5” (128 mm)

22” Full Concavity Discs 24” Full Concavity Discs

3 ½” (90 mm)

3” (75 mm)

Measurements may vary according to diameter and disc concavity. Recommended to increase space ¼” per inch of blade wear.

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FIELD OPERATION FRONT DISC GANG LATERAL POSITIONING CONT

Slide Adjuster Linkage

ADJUSTMENT PROCEDURE Loosen main retaining bolts on slide mechanism • Turn slide adjusting linkage to adjust to right or left. • Lock slide adjusting linkage and tighten main retaining bolts (380ft/lb / 515nm tension).

Slide Bolts

LEFT

RIGHT

Figure 28

Height Adjustment Setting

Fore & Aft Adjustment

SIDE COULTER ADJUSTMENT Series of holes are provided for disc height and front to back positions for optimum furrow filling.

FOR EXCESSIVE TRASH CONDITIONS • Move coulter forward and angle outwards. • Raise coulter. • Move coulter to the outside of supporting angle for more clearance.

Angle Adjustment

Figure 29

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F I E L D O P E R AT I O N

U S E F U L H I N T S 1. Machine digging too shallow on right hand side • Lower right hand tractor linkage arm. 2. Cross working at 15 degrees off line gives better leveling and trash clearance. 3. Full ground disturbance starts at 2.5 inches.(60 mm) Adjustment should be made to compensate for disc wear and concavity. • To improve weed control and for better soil disturbance • Adjust lateral disc positioning • Ensure machine is traveling in line • Increase depth of cut • Replace discs Blocking in excessive trash • Lower rear discs gang to drive better in soil. • Adjust angle or lift soil deflector to allow greater flow • Try reducing speed slightly Clogging in Wet Soils 1. Raise working depth 2. Raise front discs 3. Give soil more time to dry out.

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MAINTENANCE & SAFETY

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to eliminate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use only an implement jack to support the machine when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts. • Refer to bolt torque chart for head identification marking. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications, • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury. • Replace all shields and guards after servicing before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate themodel and number of your equipment to ensure prompt and efficient attention.

• K-Line Agriculture spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non- genuine parts and accessories are not recommended by K-Line. Use of non- genuine parts and accessories releases K-Line from all liability and makes the warranty void. The installation and/or use of non- genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

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AFTER DEL IVERY CHECK L IST

1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification. See metric & imperial torque tables, pgs 36-37 2. Check discs and disc bolt tension to specified torque 250ft lb / 340nm 3. Ensure all appropriate safety decals are securely attached to machine . Pgs 13-17 4. Check all safety mechanisms are in place and operating correctly 5. Lubricate heavy rear roller bearings. This page 6. Instruction manual has been stored with machine.

W A R N I N G

LUBRICATION OF PURGABLE HEAVY DUTY REAR ROLLER BEARINGS • Continually rotate roller slowly while greasing. • Grease must purge past seals. • Grease every 8 hours.

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SPEEDTI LLER JUMP ARM ASSEMBLY

• Lift jump arm into position. ① • Loosely attach top clamp plate ② with front clamp plate bolt ⑤ & conelock nuts. ⑤ (Just start by a few threads only & leave arm hanging loosely). • Slide in torsion rubbers. ③ • Loosely attach rear clamp bolts ⑤ & conelock nuts. ⑤ • Check sideways positioning. • Tension all clamp bolts ⑤ with conelock nuts ⑤ provided.

Figure 30

ITEM NO. QTY

PART NO

PART

1 1 1 1

1

29003JAAF1.SKI

COMPLETE JUMP ARM FRONT (ALL EXCEPT DISC)

29003JAARI.SKI COMPLETE JUMP ARM BACK (SHOWN) (ALL EXCEPT DISC)

29003JAWF1 29003JAWR1 29000THP08 29000JAX230 29003JAA03

JUMP ARM ONLY FRONT (NOT INCLUDING HUB) JUMP ARM ONLY BACK (NOT INCLUDING HUB)

2 3 4

1 1 1

2900 JUMP ARM TOP HAT

2900 TORSION RUBBER (REQUIRES SET OF 4)

COMPLETE DISC HUB UNIT

2900 JUMP ARM BOLT KIT- 1 X M12 SET SCREW WITH CONELOCK NUT

5

6 29000JABK.TH

6 6

5 5

9M12035Z8SS

M12 X 35MM BOLT M12 SPRING WASHER

9MI2SWZ

2900 DISC BOLT KIT - 1 X PLOUGH BOLT WITH CONELOCK NUT

7

4

29000PLBK

8 8 8 8

1 1 1 1

9SD1805S 9SD2005S 9SD2206S 9SD2406S

18” X 5MM SCALLOPED DISC 20” X 5MM SCALLOPED DISC 22” X 6MM SCALLOPED DISC 24” X 6MM SCALLOPED DISC

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DISC ARM BEARING

EXP L ODED V I EW

9

8

7

5

2

6

3

4

1

2

5

4

1

*NB Spindle torque tension 360ft lb / 500nm

9

8

10

7

6

3

Figure 31

ITEM NO. QTY.

PART NUMBER 29003JAW02 29003JAM02 9SS508011ML 9MRV2090 9DRT40.73 29003JAM03 29003JAM06 9M16040Z12CS

DESCRIPTION

1

1 1 1 1 1 1 1 1 1

2900 DISC STUB

2 3 4 5 6 7 8 9

2900 REMOVABLE 5 STUD JUMP ARM HUB

2900 JUMP ARM SEAL

MRV2090 SEAL

DOUBLE TAPER ROLLER BEARING

BEARING SPACER BEARING RETAINER

M16 x 40 COUNTER SUNK SCREW

9OR151

151 O-RING

10 5 10 5

9M12035Z8SS

M12 X 35MM BOLT M12 SPRING WASHER

9M12SWZ

3, 4, 5, 8 & 9

1

29003JAKB1

BEARING KIT

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S I D E C O U L T E R

EXP L ODED V I EW

Figure 32

ITEM NO.

QTY.

PART NUMBER

DESCRIPTION

WEIGHT

1

1

2900LSSWS1

2900 SPRAY STOPPER SHAFT WELDMENT

1.74

2

1

2900LSSWA1

2900 SPRAY STOPPER ANGLE

6.12

3

1

2900LSSWM1

2900 LEFT HAND SPRAY STOPPER MOUNT

8.00

4

1

29000SSWT1

2900 SPRAY STOPPER TOP HAT

3.34

5

1

29000JAX215

2900 SHORT RUBBER-220MM LONG

1.20

6

1

9HW40.62.015

LASER CUT SEAL PROTECTOR - 40.2ID X 62.2 OD X 1.5THK

0.02

7

1

Q55ISWBH

SINGLE COULTER HUB DISC MOUNT / BEARING HUB

1.01

8

1

9TC50-65-8

50OD X 65ID X 8THK OIL SEAL

0.00

9

1

9HW58.68.015

LASER CUT BEARING SPACER - 58 ID X 67.8 OD X1.5THK

0.01

10

1

9MW50M4011

ISC SEAL SPACER- 50 OD X 40 ID X 11THK

0.06

11

1

9DRT396837

DOUBLE TAPERED ROLLER BEARING

0.55

12

1

9HW18.55.08

HEAVY WASHER - 18 ID X 55 OD X 9THK

0.13

13

3

9M16SWZ

M16 SPRING WASHER, 5.5 X 4.0MM, ZINC PLATED

0.01

14

1

9M16040Z8SS

M16 X 40MM SET SCREW, ZINC PLATED, 8.8 GRADE

0.12

15

1

9CD2405

24” X 5MM PLAIN (FLAT) COULTER DISC

7.61

16

1

Q55ISHC01

Q55 SINGLE COULTER PRESSED

0.17

17

5

9M12030CHG4

M12 X 30MM CUPHEAD BOLT & NUT, GRADE 4.6, GAL

0.03

18

5

9M12SWZ

M12 SPRING WASHER, 4.0 X 2.5MM, ZINC PLATED

0.01

19

5

9M12HNG

M12 HEX NUT, GAL

0.02

20

2

9M16050Z8SS

M16 X 50MM, SET SCREW, ZINC PLATED, 8.8 GRADE

0.13

21

2

9M16FWZ

M16 FLAT WASHER, ZINC PLATED

0.01

22

2

9M16HNZ

M16 HEX NUT, ZINC PLATED

0.09

23

2

9M20045Z8SS

M20 X 45MM SET SCREW, ZINC PLATED, 8.8 GRADE

0.21

24

2

9M20SWZ

M20 SPRING WASHER, 6.0 X 4.0MM, ZINC PLATED

0.01

25

2

9M20HNZ

M20 HEX NUT, ZINC PLATED

0.07

26

6

9M12055Z8SS

M12 X 55MM SET SCREW, ZINC PLATED, GRADE 8.8

0.07

27

6

9M12CLZ

M12 CONELOCK, ZINC PLATED

0.02

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LIGHT/HEAVY ROLLER PINS EXP L ODED V I EW

HEAVY ROLLER *OPTIONAL

LIGHT ROLLER

Figure 33

LIGHT ROLLER STANDARD *PINS NOT REMOVABLE

Figure 34

ITEM NO.

QTY.

PART NUMBER 29000HRW200 29000LRW200

DESCRIPTION

2900 HEAVY ROLLER - 2.00M WITH 50MM PINS 2.0M LIGHT ROLLER WELDMENT WITH 50MM PINS

1

1

2

2

9TP60.80.50 TAPERED PIN Ø60 WITH STEPDOWN TO 50MM - M30 THREAD

29000 CRUMBLER ROLLER TAPERED SHAFT NUT HOLDER

3

2

29000HCW01

4

2

9M30NYG

M30 NYLOC NUT, GAL

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50MM ROLLER BEARING SHAFT

EXP L ODED V I EW

QTY SHOWN FOR 1 X BEARING ONLY

Figure 35

ITEM NO. QTY.

PART NUMBER

DESCRIPTION

WEIGHT

1

1 1

9BHF210 F210 4 HOLE FLANGE HOUSING 9UCYARAG210 50MM SKF Y-BEARING WITH 5 LIPSEAL

2.33 2.20

2

3 4 5

4 2900LCBW200 2.0M LIGHT CRUMBLER BOW

0.10

4

9M16CLZ

M16 CONELOCK NUT

0.04665

1

9M16065Z8CS M16 X 65MM SOCKET SCREW

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METRIC BOLT TORQUE TABLE

Lubed means c l eaned dry bo l t s l ubr i cated wi th a s tandard med i um v i scos i t y mach i ne o i l . Lubr i cate a l l contac t areas of the bo l t s and washers . Lubr i cat i ng the bo l t s i s the sugges ted method. Thread Engagement

Figure 36

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IMPERIAL BOLT TORQUE TABLE

Lubed means cleaned dry bol ts lubr icated wi th a standard medium viscosi ty machine oi l . Lubr icate al l contact areas of the bol ts and washers. Lubr icat ing the bol ts is the suggested method. Thread Engagement

Figure 37

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T E S T I MO N I A L P E R M I S S I O N F O R M

Name: Phone Numbers: Machine Type & Size:

I give permission for K-Line to publish my: (tick all that apply) Testimonial

Name Photo Audio Video

I give permission for K-Line to give interested clients my contact number to discuss my K-Line product SIGNATURE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

My Story:

More to say? Please turn over...

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Thank you!

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SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K-LINE AG PRODUCT, AND WE WILL SEND A FREE HAT! Send to marketing@k-line.net.au or scan here :

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WA R R A N T Y

K-LINE AGRICULTURE has been known over the last 22 years for supplying an ever expanding range of quality agricultural machinery. K-LINE AGRICULTURE warrants the products it manufactures and distributes to be free of defective materials and workmanship for a period of twelve months from date of purchase, to the first owner. Any part of the goods manufactured and distributed by K-LINE AGRICULTURE that proves to be defective material, will be replaced or repaired by K-LINE AGRICULTURE when returned to K-LINE AGRICULTURE at cost to purchaser and at purchaser’s risk. Goods sold shall onlyhave thebenefit of thiswarranty if thepurchaser has compliedwith themanufacturer’s instructions in relation to the maintenance and operation of the said goods. All conditions and warranties implied by Law or Statute are hereby expressly excluded and negative so far as legally permissible. K-LINE AGRICULTURE is not otherwise liable for any direct, indirect or consequential loss or damage howsoever arising or occurring, whether founded in tort, contract, and statute or otherwise. This warranty must be read as subject to the General Terms and Conditions and does not cover misuse, neglect or negligence. ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS: • Machine has not been subject to misuse. • The speed limit of 20mph (32kmh) has been observed at all times. • The machine has not been used for custom or hire work. • Equipment must be handled, assembled, operated, maintained and stored correctly in accordance with the manufacturer’s instructions by competent personnel. • Warranty registration form must be signed by reseller and purchaser and returned to K-LINE AGRICULTURE within 14 days of invoice. Warranty is not valid unless registered. • Normal wear and tear, routine maintenance costs and accidental damage are NOT covered by this warranty. • Any alteration of equipment or negligence in maintenance including the use of non-genuine parts, renders this warranty null and void. • K-LINE AGRICULTURE will not authorize or reimburse expenses without a warranty request form filled out to K-LINE AGRICULTURE satisfaction.

Signed on behalf of K-LINE AGRICULTURE

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WA R R A N T Y R E G I S T R AT I O N F O R M

 Conduct comprehensive risk assessment of machine with consideration for use and maintenance  Ensure machine is delivered as per purchase order including options  All pins and lynch pins are in place  Hydraulic system is primed and operating properly (if applicable).

 Check gear boxes for oil (if applicable).  Check belts for tightness (if applicable).  Instruction manual is supplied and explained.

It is the responsibility of the purchaser to: • Maintain in as new condition all warning and safety signs and devices at all times. • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine. • Before mounting, check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K-Line products you have purchased. • You must conduct a risk assessment, taking all risks into consideration before commissioning machine for use.

Reseller:

Client First Name: Client Last Name:

Salesman:

Trading Name:

Address:

Address:

Phone:

Phone:

Date of Invoice:

Email Address: Start- Up Date:

Invoice No:

Machine Make & Type:

Serial No:

Signed:

Signed: To confirm registration for warranty, please return this page (signed) to F :( 02) 6342 6913 or E: sales@k-line.net.au

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WA R R A N T Y R E Q U E S T F O R M

RESELLER: _______________________CLIENT: ______________________ ADDRESS: _______________________ _____________________________ PHONE: ______________________________________________________ MACHINE MAKE & TYPE: ____________________________________________ SERIAL NO: ______________________ CUSTOMER ORDER NO: _______ INVOICE NO: _____________________ DATE OF INVOICE: ___________ FULL DESCRIPTION: ________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ CAUSE: ____________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ DATE OF FAILURE: _______________ HOURS WORKED: _____________ DATE OF REPAIR: ________________ HECTARES WORKED: __________ I AGREE: 1. That in accordance with the warranty given by K-LINE AGRICULTURE, I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine. 2. This claim is not due to negligence, lack of maintenance, routine wear & tear or accidental damage & no unauthorized alteration has been made to this machine.

OPERATOR: SIGNATURE ____________________________DATE:_____________________

OWNER: SIGNATURE

___________________________DATE:_____________________

OFFICE USE ONLY: ACCEPTED: YES/NO

DENIED:

YES/NO

DATE: ___________________________________ DATE: _____________________________ GOODS REPAIRED/ REPLACED/ REFUNDED FOR REASON FOR DENIAL: _______________ CREDIT? (CIRCLE) ___________________________________ REFUND OR REIMBURSEMENT REQUIRED? _________________________________ CHQ NO/ ADJUSTMENT NOTE NO: ___________ CHANGE REQUIRED? (CIRCLE) SHIPPING DETAILS: _______________________ DESIGN APPROVED BY: ___________________________ WORK METHOD ACTION TAKEN: ___________________________ SUPPLIED PRODUCT __________________________________________ REFER TO SUPPLIER CLIENT SATISFIED YES/NO RECALL REQUIRED FILE CLOSED BY: _________________________ DATE: _____________________________

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N O T E S ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

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___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________

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