PUMP REPAIR-SERVICE TRAINING CLASSES SECTION 1
COMMERCIAL & INDUSTRIAL PUMP REPAIR SERVICE TRAINING CLASSES
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HURLEY ENGINEERING SERVICE MANUAL
COMMERCIAL “HANDS ON” PUMP TRAINING
SAFETY TRAINING TOOL BOX TOOL REVIEW INTRODUCTION TO PUMPS 101 ELECTRIC MOTORS: PUMP MOTORS PUMP REPAIR 101: END SUCTION CENTRIFUGAL PUMPS PUMP REPAIR 101: VERTICAL INLINE END SUCTION CENTRIFUGAL PUMPS PUMP REPAIR 101: VERTICAL MULTISTAGE PUMPS PUMP REPAIR 101: HORIZONTAL & VERTICAL SPLIT CASE PUMPS PUMP REPAIR 101: SUBMERSIBLE LIFT STATION PUMPS & COMPONENTS PUMP REPAIR 101: DOMESTIC WATER BOOSTER SYSTEMS PUMP REPAIR 101: INDUSTRIAL POSITIVE DISPLACEMENT PUMPS
COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES CHECK THE CLASSES YOUR FACILITIES TEAM WOULD LIKE TO ATTEND-TOTAL 8 HOURS PER DAY 2025 PUMP TRAINING CLASSES
Pump Repair 101: Submersible Pumps - Applications - Lift Stations-Continued: Panel & Operational Basics 120 Minutes Pump Repair 101: Domestic Water Booster Systems: 120 Minutes Pump Repair 101: Accessories 60 Minutes Pump Repair 101: Split Case Pumps: Long (Split Coupled) Split Case Pumps: 120 Minutes
Electric Motors: Pump Applications: 120 Minutes_(Highly Suggested Pump Repair 101: Centrifugal Pumps: Close Coupled End Suction Centrifugal: 120 Minutes Pump Repair 101: Centrifugal Pumps: Long (Split Coupled) End Suction Centrifugal: 120 Minutes Pump Repair 101: Centrifugal Pumps: Circulators and Inline Pumps: 120 Minutes Pump Repair 101: Vertical Multistage Pumps: 120 Minutes Safety Training: 15 Minutes-Mandatory Tool Box: 15 Minutes-Mandatory Pumps 101: 30 Minutes-Mandatory (1 time)
PDH Credits: Personel Development Credits Are Available at the Completion of the Class
Breaks Included in Time Alotment. Lunch Break During the Middle of the Day.
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SPECIALTY TOOLS AVAILABLE FOR PURCHASE PRIOR TO TRAINING
COMMERCIAL PUMP TRAINING CLASSES
Class Includes: The commercial pump training class includes an 8 hours session as scheduled. (See time approximations below). Each class is eligible for up to 8 PDH Credits. There are some practical (hands on) aspects to this training and each attendee is responsible for their own facilities PPE requirements. Pump Training Fees: Onsite-Customer Facility or Hurley Engineering Training Labs $250.00 Per Student-Minimum 6 Students $2500.00 Full Class Training-Minimum 10 Students, Maximum 20 Pump Training Fees: Offsite Facilities. COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES
$250.00 Per Student - Class Size Max. 25 Class Training Schedules: Safety Training: 15 Minutes-Mandatory 1.Proper saftey PPE, Tools, and Procedures before beginning the service or replacement project. 2.Site Inspection. 3.Lockout/Tagout considerations for both mechanical, electrical, and controlled devices. 4.FAQ’s Tool Box: 15 Minutes-Mandatory 1.Tool Box Review: What tools will you need to be a “Pump Pro”. Pumps 101: 30 Minutes-Mandatory (1 time) 1.Introduction to pump types. 2.Pump Basics 101: Flow - Head - Power.
3.Introduction to pump curves 101: Field troubleshooting 101 - Hydraulics 4.Introduction to pump curves 101: Field troubleshooting 101 - Electrical 5.FAQ’s & Troubleshooting 101
COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES
Electric Motors: Pump Applications: 120 Minutes 1.Motor Identification: How to read a motor tag.
2.Physical Motor Recognition: Physical recognition and operational application 3.VFD Motor Compatibility: How to identify if a motor is compatible with a VFD. 4.How to MEG a Motor: How to properly use a megger and how to test a motor. 5.3 phase motor wiring: How to properly connect and lug three phase motors.
6.Bearing Basics: 101 Different types of bearings, grease, and bearing applications: Pump Applications 7.Bearing Measurement and Replacement: How to properly measure bearing raceways and measure bearings. 8.Shaft Grounding 101: Why is it used 9.Shaft Grounding: Installation How to change motor bearings: How to properly change electric motor bearings: Pump Applications. 10. How to disassemble a motor: cover, fan, end bell, and bearing removal. 11. 12.FAQ’s & Troubleshooting 101 Pump Repair 101: Centrifugal Pumps: Close Coupled End Suction Centrifugal: 120 Minutes 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, remove, and replace. 5.Shaft Sleeves: Installation Review: 6.Impellers 101: 7.Wear Rings: Close Coupled End Suction Repair: Practical (Hands On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 8. 9.FAQ’s & Troublshooting 101
Indicates Hands On Training
COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES Pump Repair 101: Centrifugal Pumps: Long (Split Coupled) End Suction Centrifugal: 120 Minutes 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, and remove and replace. 5.Shaft Sleeves: Installation Review: 6.Impellers 101: 7.Wear Rings: Coupling & Coupling Gaurd: Couplings101: Identification, installation best practices, wear and misalignment recognition. 8. Powerframe Repair: Remove and repair the components within the pump power frame (bearing assembly). 9. 10.Base Components & Installation Basics: Long (Split Coupled) End Suction Repair: Practical (Hands On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 11. Laser Alignment Training: How to use a laser alignment tool and practical application test. 12. 13.Installation Best Practices: grouting, laser alignment, and troubleshooting installation problems. 14.FAQ’s & Troubleshooting 101 Pump Repair 101: Centrifugal Pumps: Circulators and Inline Pumps: 120 Minutes 1.Motor Review: 2.Wear Parts Introduction: 3.Bearing Assembly: Identify, repair, or replace. 4.Mechanical Seals: How to identify, measure, remove, and replace. 5.Shaft Sleeves: Installation Review: 6.Impellers 101: 3 Piece Circulator, Smart Pump Circulator, & Inline Centrifugal Pump Repair: Practical (Hands-On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 9. 10.FAQ’s & Troubleshooting 101 COMMERCIAL PUMP TRAINING CLASSES Indicates Hands On Training 7.Wear Rings: 8.ECM Motors:
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES
Pump Repair 101: Vertical Multistage Pumps: 120 Minutes 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, remove, and replace. 5.Impeller Stack Kits: 6.Coupling & Coupling Gaurd: Vertical Multistage Repair: Practical (Hands-On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 7. 8.FAQ’s & Troubleshooting 101 Pump Repair 101: Split Case Pumps: Long (Split Coupled) Split Case Pumps: 120 Minutes 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, remove, and replace. 5.Shaft Sleeves: Installation Review: Double Row 6.Impellers 101: Directional orientation 7.Wear Rings: Coupling & Coupling Gaurd: Couplings101: Identification, installation best practices, wear and misalignment recognition. 8. 9.Bearing Removal and Repair: Instructional Only: 10.Base Components & Installation Basics: Split Coupled Pump Repair: Practical (Hands-On): Complete pump repair session (Rotating Assembly Ony). A practical session to learn the best installation practices for all components listed above. 11. Laser Alignment Training: How to use a laser alignment tool and practical application test. 12. 13.Installation Best Practices: grouting, laser alignment, and troubleshooting installation problems. 14.FAQ’s & Troubleshooting 101
Indicates Hands On Training
COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES
Pump Repair 101: Submersible Pumps - Applications - Lift Stations: 120 Minutes 1.Lift Station Components: Identification and Application 2.Pump Application: Application and identification of the various styles of commercial submersible pumps. 3.Pump Components: 4.Motor Review: 5.Wear Parts Introduction: 6.Mechanical Seals: How to identify, measure, remove, and replace. 10.Lubrication: Explanation and best practices for air-filled vs. oil-filled. Practical best practices for oil maintenance. Submersible Pump Repair: Practical (Hands-On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 11. 12.FAQ’s & Troubleshooting 101 Pump Repair 101: Submersible Pumps - Applications - Lift Stations-Continued: Panel & Operational Basics 120 Minutes 1.Electrical Panel Overview 2.Line Voltage Connection Overview 3.Liquid Level Devices Review: Types and operational overview of floats, transducers, and other liquid level devices. 4.Liquid Level Devices Operational Review: 5.Controls Identification and Operational Review: Panel Troubleshooting: Hands-on: As Appropriate. 6. 7.FAQ’s & Troubleshooting 101 7.Impellers: Identification and application 8.Impellers: Installation best practices 9.Motor Bearings: Installation Best practices
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COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES Pump Repair 101: Domestic Water Booster Systems: 120 Minutes 1.Domestic Water Booster System Components: Identification and Application 2.Pump Application: Domestic water booster applications and best practices. System Component Review: Identification, PM practices, repair, and replacement for system components, including isolation valves, check valves, transducers, gauges, thermal protection, prv valves, and other header components. 3. 4.System Panel Review: 5.System Controls Review: Pump Review-Vertical Multistage 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, remove, and replace. 5.Impeller Stack Kits: 6.Coupling & Coupling Gaurd: Vertical Multistage Repair: Practical (Hands-On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 7. 8.FAQ’s & Troubleshooting 101 Pump Review-End Suction Centrifugal 1.Pump Components: 2.Motor Review: 3.Wear Parts Introduction: 4.Mechanical Seals: How to identify, measure, and remove and replace. 5.Shaft Sleeves: Installation Review: 6.Impellers 101: 7.Wear Rings: Close Coupled End Suction Repair: Practical (Hands On): Complete pump repair session. A practical session to learn the best installation practices for all components listed above. 8. 9.FAQ’s & Troublshooting 101 System Accessories Review 1.Pressure Tank: Operation and Installation Review: Installation, operation, and repair best practices.
Indicates Hands On Training
COMMERCIAL PUMP TRAINING CLASSES
COMMERCIAL PUMP TRAINING CLASSES-MAX 20 ATTENDEES
Pump Repair 101: Accessories 60 Minutes 1.Suction Diffuser: Installation, Operation, Maintenance, & Repair 2.Triple Duty Vales: Installation, Operation, Maintenance, & Repair 3.Bladder Tanks: Installation, Operation, Maintenance, & Repair 4.Air Separators: Installation, Operation, Maintenance, & Repair 5.Strainers: Installation, Operation, Maintenance, & Repair 6.Heat Exchangers: Installation, Operation, Maintenance, & Repair FAQ’s & Troubleshooting 101
During the class and in each section the team and instructors from Hurley Engineering and our partner collaborators will share techniques to help solve in the field problems using our troubleshooting best practices. The will be shared in our “How to Guide” that each attendee will receive at the end of the training.
CLASSES OFFERED AT YOUR FACILITY OR AT ONE OF OUR TRAINING LABS.
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COMMERCIAL PUMP TRAINING CLASSES
EQUIPMENT PM PLAN We engage, train, and support all of the Pacific Northwest’s Premier Mechanical Service Contractors as PM Service Partners. Our goal is to collaborate with your local service contractor or your service team by providing technical support, training, and PM Service as required. Our certified factory-trained technicians work side by side with the region's best service contractors to ensure an overwatch system for your facility's equipment. In support of our service contractor partners we offer Monthly, Quarterly, Semi-Annual, and Annual PM Plans to maintain optimum performance, improved reliability, extended equipment life, and scheduled predictive maintenance for the equipment that you have invested in. By participating in our Annual Maintenance Plan your equipment will receive the necessary assessments, testing, and maintenance to extend the life of your equipment. These plans are available through your trusted local mechanical service provider.
5 YEAR MEMBERSHIP PLAN
15% Parts Discount
Fixed Labor Rate for 3-Years 15% Discount on parts for any Equipment (2) Yearly Onsite Training Classes Equipment Assessments on All Equipment
Priority Scheduling Project Drawing Service
EOS-Energy Optimization for Equipment Cap-Ex, Op-Ex, Sus-Ex Planning. 20% Cap- Ex & Sus-Ex Project Discount
3 YEAR MEMBERSHIP PLAN
10% Parts Discount
Fixed Labor Rate for 3-Years 10% Discount on Parts for any Equipment (1) Yearly Onsite Training Classes Equipment Assessments on All Equipment
Priority Scheduling EOS-Energy Optimization for Equipment Warranty Compliance Reporting 15% Cap-Ex & Sus-Ex Project Discount
1 YEAR MEMBERSHIP PLAN
5% Parts Discount
Fixed Labor Rate for 1-Year 5% Discount on Parts for any Equipment (1) Yearly Onsite Training Classes Equipment Assessments on All Equipment
Priority Scheduling EOS-Energy Optimization for Equipment Warranty Compliance Reporting
PREVENTATIVE MAINTENANCE PLANS
SECTION 2
HURLEY ENGINEERING 800-861-7122 2025
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