2830 2840TAT TrackAttack 3-4M Operator Safety Manual

2800 TRACK ATTACK 2-4M WHEEL TRACKS

STANDARD (12x DISC) AND WIDE (16x DISC) OPTIONS

OPERATOR & SAFETY MANUAL

74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS

Would you like a copy of this manual emailed to you? Send your request to marketing@k-line.net.au or scan here:

Dear Customer Thank you for purchasing a 2800 Series Track Attack.

We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. Please read, fill, sign and submit the Warranty Registration Document (including Safety Acknowledgement) that was provided with your Product. Upon submission of the Warranty Registration Document, your Dealer will provide you with a copy, which should be kept in a safe place for easy access in the future. Before operating, PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely is in question - DO NOT TRY IT. DO NOT attempt to operate this equipment under the influence of drugs or alcohol. Remember - Your best assurance against accidents is a careful and responsible operator. If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:

AUS - 1800 194 131

The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform. Signed:

Glenn Soper General Manager - Seeding & Tillage CNH Industrial

OP & SAFETY MANUAL

Table of Contents

CUSTOMER LETTER LEGAL DISCLAIMER ��1.1 INTRODUCTION After Delivery ��1.1 Genuine Parts ��1.1 Identifying The Machine For Requesting Spare Parts ��1.1 SPECIFICATIONS ��1.2 MODEL CONFIGURATIONS ��1.2 GENERAL INFORMATION Tractor Requirements ��2.1 Definitions Used In This Manual ��2.1 Disc Arm Identification ��2.1 Bolt Tension ��2.1 SAFETY INFORMATION R isk M anagement �� 3.1 Identifying Hazards ��3.1 Risk Assessment ��3.1 Risk Control ��3.1 Monitor and Review Control Measures ��3.1 Risk Assessment Matrix ��3.2 Risk Assessment Table ��3.3 I mportant S afety N otice (M ust R ead ) ��3.4 Your Safety & The Safety Of Others Is Important ��3.5 Safety Alert Symbol ��3.5 Signal Words ��3.5 S afety D ecals �� 3.6 Safety Decal Placement ��3.6 Safety Decal Part Numbers ��3.7 Decals ��3.8

TABLE OF CONTENTS CONTINUED ONTO NEXT PAGE....

Logo Stickers ��3.11 Safety Sign Care ��3.12 O perating I nstructions �� 3.13 Hitching / Unhitching To Tractor ��3.13 Transporting / Roading ��3.14 FIELD OPERATION Speed Range ��4.1 T rack A ttack S tart U p T ips �� 4.2 M achine S ettings �� 4.3 Rear Roller Depth Control ��4.3 Fore & Aft Tilt Adjustment ��4.3 Track Attack Adjustable For All Wheel Tracks From 2M to 4M ��4.4 Deflector Extension Adjustment Procedure ��4.5 Adjustment procedure: ��4.5 MAINTENANCE Maintenance & Safety ��5.1 After Delivery Check List ��5.2 Daily Maintenance Check for Optimum Performance ��5.3 B olt T orque T ables �� 5.4 Metric Bolt Torque Table ��5.4 Imperial Bolt Torque Table ��5.5 EXPLODED VIEWS Speedtiller Jump Arm Assembly ��6.2 Standard (50mm pin) Roller Bearing ��6.3 Disc Arm Bearing ��6.4 Adjustable Extension Deflector ��6.5 LIST OF IMAGES TESTIMONIAL PERMISSION FORM

THIS PAGE IS LEFT INTENTIONALLY BLANK

LEGAL DISCLAIMER LAST UPDATED: 21/07/22

The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice. AFTER DELIVERY When you receive the machine make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted. GENUINE PARTS K-Line spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively. IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.

1.1 1.1

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Specifications

SPECIFICATIONS

MODEL SPECIFICATIONS WHEEL TRACK SETTINGS

2840TAT; 2840TATW

ANY SETTING FROM 4M TO 2M WHEEL TRACK

6 PER MODULE (STANDARD) 8 PER MODULE (WIDE)

NUMBER OF DISCS

DISC CUT SPACING ADJUSTABLE DISC POSITIONING STANDARD DISC SIZE

125MM (5”)

YES

FIXED ARMS: 610MM (24”) X 6MM ; ADJUSTABLE ARMS: 560MM (22”) X 6MM

TRACK ATTACK WEIGHT WITH STANDARD ROLLERS

STANDARD (12 DISC): 2300 KG (5070 LBS) WIDE (16 DSIC): 2700 KG (5950 LBS)

*TRACK WIDTH DEPENDENT: MIN: 4.5M (STANDARD); 5.5M (WIDE) MAX: 6.1M (STANDARD); 6.6M (WIDE)

TRANSPORT WIDTH

TRANSPORT HEIGHT TRANSPORT LENGTH

1.4M 2.4M

STANDARD DISC: 100-140KW (130-185HP) WIDE DISC: 135-190KW (175-245HP)

TRACTOR POWER RANGE

HITCH TYPE

THREE POINT LINKAGE (CAT 3)

Figure : 1.1 Model Specifications MODEL CONFIGURATIONS

WHEEL TRACK

X (STANDARD)

X (WIDE)

2.0M 2.4M 2.5M 3.0M 3.5M 4.0M

1.0M 1.2M

N/A N/A

1.25M

1.5M

1.75M

Figure : 1.2 Standard (12x Disc) Model Configurations

Figure : 1.4 Wheel Track Table

Figure : 1.3 Wide Model (16x Disc) Model Configurations

1.2

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

General Information

GENERAL INFORMATION TRACTOR REQUIREMENTS Standard (12x Disc) - 130-185 HP (100-140 KW) Wide (16x Disc) - 175-245 HP (135-190 KW) Tractor weight must be the same as or greater than the towed unit. Hydraulic valves: With optional hydraulic roller adjustment 1 x double spool Hydraulic operating pressure: 2800 PSI

DEFINITIONS USED IN THIS MANUAL

*NOTE: Track Attack Disc Arm Layouts are different to a SpeedTiller, in that the Front and Rear rows have Arms that face both left & right. For Arm identification, please follow naming of arms as shown in “DISC ARM IDENTIFICATION” - “Front” arm disc faces Left in Direction of Travel - “Rear” arm disc faces Right in Direction of Travel

DISC ARM IDENTIFICATION VIEW FROM REAR OF MACHINE FRONT ARM REAR ARM Figure : 2.1 Tractor Orientation.

BOLT TENSION Top plate bolt tension Min:75ft-lb / 100N-m Max:100ft-lb / 135N-m Disc bolt tension 250ft-lb / 340N-m

Figure : 2.3 Bolt Tension.

2800TAT SERIES TRACK ATTACK Figure : 2.2 Disc Arm Identification.

2.1 2.1

OPERATOR & SAFETY MANUAL

THIS PAGE IS LEFT INTENTIONALLY BLANK

Safety Information SAFETY INFORMATION RISK MANAGEMENT

Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities. • Assess the risks.

• Determine and implement control measures to reduce risk. • Monitor and review the effectiveness of the control measures. IDENTIFYING HAZARDS

Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. 3.SAFETY INFORMATION - Risk Assessment Matrtix. RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.

3.1 3.1

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

RISK ASSESSMENT MATRIX

AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANU- FACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY.

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE.

IT IS IMPORTANT THAT THE OPERATOR CONDUCT THEIR OWN RISK ASSESSMENT FOR OPERATING THE MACHINE.

How likely is it to be that bad

How severly could it hurt someone? or How ill could it make someone? kill or cause permanent disability or ill health long term illness or serious injury medical attention and several days off work

Very unlikely could happen but probably never will

Very likely could happen anytime

Likely could happen anytime

Unlikely could happen but very rarely

first aid needed

The numbers show you how important it is to do something. 1: top priority: Do something immediately. 6: low priority: Do something when possible.

Figure : 3.1 Risk Assessment Matrix.

3.2

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

RISK ASSESSMENT TABLE

RISKS ASSOCIATED WITH YOUR MACHINE INCLUDE BUT ARE NOT LIMITED TO, THE RISKS IDENTIFIED IN THE FOLLOWING TABLE.

RISK SCORE

REVISED RISK SCORE

CODE

HAZARDS

CONTROL

ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & IMPLEMENT WHEN HITCHING/ UNHITCHING TRACTOR TO IMPLEMENT. MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED. PRIME BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES TO BLEED AIR. THEN RE-TIGHTEN HYDRAULIC FITTINGS. ENSURE JACK(S) ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR. MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE. ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION. SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR.

CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING.

1(A).

CRUSHING - IMPROPER USE OF JACK.

1(B).

CRUSHING - WHEN HITCHING TRACTOR.

1(C).

CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING.

1(D).

SUDDEN LIFT OR DROP OF DRAWBAR, CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED. PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES. RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION. COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT.

1(E).

2(A).

2(B).

Figure : 3.2 Risk Assessment Table.

3.33.3

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

IMPORTANT SAFETY NOTICE (MUST READ)

It is the responsibility of the operators to read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

Slow down in terrain such as rocks, or other difficult operating conditions. • Safe work procedure analysis must be performed before attempting to as- semble this machine. • Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine. • Ensure hydraulic system is fully primed 3. HYDRAULIC OPERATION & SAFETY - Priming Hydraulic System .

For further information please contact AU: 1800 194 131

3.4

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

SAFETY...YOU CAN LIVE WITH IT YOUR SAFETY & THE SAFETY OF OTHERS IS IMPORTANT

• BE PREPARED! • BE SAFE! • BE AWARE! • BE SEEN!

SAFETY ALERT SYMBOL When you see this symbol, you must be alert to the possibility of injury or death. SIGNAL WORDS The use of signal words, DANGER, WARNING AND CAUTION relate to the safety message. The appropriate signal word is selected when using the following guidelines.

Indicates an imminently hazardous situation that if not avoided WILL result in serious injury or death if proper safety measures are not taken.

Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .

Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.

Figure : 3.3 Danger!

Figure : 3.4 Warning!

Figure : 3.5 Caution!

All operators must understand and abide by maintenance safety procedures set out in this book. It is the responsibility of the Operator (and maintenance personnel) to ensure that on this machine, ALL SAFETY SIGNS AND DEVICES are working correctly and all safety signs are legible.

FAILURE TO OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERI- OUS INJURY OR DEATH.

3.53.5

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

SAFETY DECALS

SAFETY DECAL PLACEMENT

Figure : 3.6 Safety Decal Placement.

DECALS USED ON MACHINE G H K U 1 1 2 1

Figure : 3.7 Decals Used on Machine.

3.6

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

SAFETY DECAL PART NUMBERS

BOM ID

PART NUMBER

DESCRIPTION

(A) 9WD-W022

DECAL. WARNING TRANSPORT SPEED 160MM X 120MM. ORANGE - BLACK ON WHITE

(B) 9WD-C023

DECAL. CAUTION WHEEL NUT TENSION 160MM X 40MM. YELLOW- BLACK

DECAL. WARNING CRUSHING 160MM X 80MM. ORANGE - BLACK ON WHITE

(D) 9WD-D04

DECAL. DANGER ELECTRIC SHOCK 160MM X 80MM. RED - BLACK ON WHITE

(E) 9WD-D01H

DECAL. DANGER CRUSHING WING (HORIZONTAL) 180MM X 70MM. RED - BLACK

(F) 9WD-D01V

DECAL. DANGER CRUSHING WING (VERTICAL) 70MM X 180MM. RED - BLACK

(G) 9WD-W021

DECAL. WARNING OPERATING INSTRUCTIONS 160MM X 60MM. ORANGE - BLACK

(H) 9WD-C04

DECAL. CAUTION SERIOUS INJURY 140MM X 140MM. YELLOW - BLACK

(I) 9WD-I01

DECAL. IMPORTANT DAILY GREASE PURGE 100MM X 40MM. BLUE - BLACK

(J) 9WDW-T5

DECAL. WARNING HIGH PRESS. FLUID 160MM X 80MM. ORANGE - BLACK

(K) 9WDD-T3

DECAL DANGER CRUSHING MACH. IMPLEMENT 160MM X 80MM. RED - BLACK

(L) 9WD-W024

DECAL. WARNING HYDRAULIC PRIME 160MM X 60MM. ORANGE - BLACK ON WHITE

(M) 9WD-W10

DECAL. WARNING PINCH POINT 100MM X 70MM. ORANGE - BLACK ON WHITE

(N) 9WD-W01

DECAL. WARNING STEPPING ON WHEELS 160MM X 60MM ORANGE - BLACK ON WHITE

(O) 9WD-D01

DECAL. DANGER UPTHRUST 200MM X 70MM. RED - BLACK ON WHITE

(P) 9WD-R01

DECAL. RAM STOP COMBINATION 300MM X 80MM. MULTI-COLOUR

(Q.1A) 9WD.F01DC6TPI (Q.2A) 9WD.F01TC2TPI (Q.2B) 9WD.F01TC3TPI (Q.2C) 9WD.F01TC4TPI (Q.2D) 9WD.F01TC5TPI

Q.1A Q.2A Q.2B Q.2C Q.2D

DECAL DEPTH CONTROL 6 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 2 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 3 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 4 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 5 TURNS PER INCH 100 X 70

(R) 9WD-S01

DECAL. 32-KMH/ 20-MPH 190MM X 80MM. RED - BLACK ON WHITE

(T) 9WD-H02

DECAL. 5 COLOUR HYDRAULIC COLOURS 160MM X 100MM. MULTI-COLOUR DECAL.

(U) 9WD-I02

DECAL. IMPORTANT DISC BOLT RETORQUE 100MM X 80MM. BLUE- BLK

(W) 9WD-F04

DECAL 5 COLOUR FOLD-UNFOLD 280MM X 180MM. RED - BLACK ON WHITE

(XA) 9WD-I-425-65-225 (XB) 9WD-I-500-60-225 (XC) 9WD-I-400-60-155

DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 425/65R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 500/60R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 400/60R15.5

XA XB XC

(Y) 9WD-WD1

DECAL. WHEEL DEPTH 330MM X 140MM. BLACK

Figure : 3.8 Safety Decal Part Numbers.

3.73.7

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

DECALS

NOTE: NOT ALL DECALS GO ON ALL MODELS. (See SAFETY INFOR- MATION Safety Decal Placement)

(A) 9WD-W022

(B) 9WD-C023

(F) 9WD-D01V

(G) 9WD-W021

(D) 9WD-D04

(H) 9WD-C04

(E) 9WD-D01H

(I) 9WD-I01

3.8

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

(J) 9WDW-T5

(M) 9WD-W10

(K) 9WDD-T3

(N) 9WD-W01

(L) 9WD-W024

(O) 9WD-D01

(P) 9WD-R01

(R) AUS SPEED STICKER MAX 32KPH/20MPH

3.93.9

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

(Q.2A) 9WD.F01TC2TPI

(Q.2B) 9WD.TC3TPI

(Q.1A) 9WD.F01DC6TPI

(Q.2C) 9WD.F01TC4TPI

(Q.2D) 9WD.TC5TPI

(U) 9WD-I02

(T) 9WD-H02

(W) 9WD-F04

NOTE: Wheel depth sticker: white with cut outs (shown as black)

(XA) 9WD-I-425-65-225

(XB) 9WD-I-500-60-225

(Y) 9WD-WD1

(XC) 9WD-I-400-60-155

3.10

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

LOGO STICKERS

LARGE SPEEDTILLER STICKER: 1410 X 210MM (2 x either side of drawbar)

Figure : 3.9 Large Logo Sticker.

K-LINE AGRICULTURE STICKER: 380 X 125MM (1 x back of centre frame)

Figure : 3.10 K-Line Agriculture Sticker.

Centre between arrows shown in images below.

Figure : 3.11 K-Line Side View

Figure : 3.12 Track Attack Back View

3.113.11

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

SAFETY SIGN CARE • Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. TO ORDER SAFETY DECALS CONTACT: Australia: K-Line Agriculture

• Replaced parts that displayed a safety sign should also display the current sign.

USA: Contact the dealer your machine was purchased from.

PO Box 340 74 Young Rd Cowra NSW 2794 Email: sales@k-line.net.au Free-call: 1800 194 131

HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper.

• Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.

Figure : 3.14 Safety Decal Placement. (3. SAFETY INFORMATION - Safety Decal Placement)

Figure : 3.13 Locate Where Necessary.

3.12

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

HITCHING / UNHITCHING TO TRACTOR OPERATING INSTRUCTIONS

HITCHING TO TRACTOR 1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Secure all 3 Point Linkage pins and linch pins in place. 4. Lock up 3 Point Linkage anti sway stabilser system on tractor. 5. Both linkage arms must be set level. 6. Plug in electrical lead to tractor connection (if provided). UNHITCHING 1. Lower implement on to firm, level ground. *Roller should be lowered until it is in contact with ground. 2. Shut down tractor. 3. Remove all 3 Point Linkage pins. 4. Unplug electrical lead from tractor connection (if provided).

Figure : 3.15 Danger! CRUSHING HAZARD.

3.13.13

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Safety Information

TRANSPORTING / ROADING

• Ensure towing unit weight is the same as or greater than the towed unit. • Lockout tractor swing mechanism. • Ensure all safety locks are engaged. • Ensure tractor brakes are latched together at all times. • Plan your route to avoid heavy traffic. • Observe bridge load ratings. TIP OVER HAZARD NOTICE: This is an unbraked implement. Use extreme caution when turning, and on steep terrain. Maximum towing speed is 20mph (32km/ hr). DO NOT EXCEED AT ANY TIME. NOTICE: NEVER transport machine on public roads without complying with Federal and State laws and local regulations governing the safe movement of farm machinery.

Figure : 3.16 Danger! CRUSHING HAZARD.

3.14

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Field Operation

FIELD OPERATION

WARNING: USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

SPEED RANGE • 8-15km/hr (5-9 mph). • Speed variable to suit conditions. NOTICE: Slow down in terrain such as rocks or other difficult operating conditions. WARNING In field adjustments machine must be: • Lowered to ground OR • Placed in raised position with all safety locks engaged with engine shut down.

IT IS THE RESPONSIBILITY OF THE OPERATORS TO: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

4.14.1

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Field Operation

TRACK ATTACK START UP TIPS

1. DEPTH CONTROL (REAR ROLLER ADJUSTMENT) • Adjust Roller Top-Link to required depth (start shallow if unfamiliar with machine. *Ensure lock-nut on top-link is always tightened prior to machine operation. • Operate machine for short distance at normal running speed and stop abruptly (without lifting machine out of ground). THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH INSTRUCTION MANUAL. 2. FORE/AFT TILT CONTROL • Adjust Three Point Linkage top-link so machine is working discs at same depth front and rear. If machine tracking to left or right in operation, check the following: *All adjustable disc arms set to same position *Both left and right module of machine operating at same depth (roller adjustment). 3. SPEED RANGE • 8-15km/hr. (5.9mph). • Greater activity occurs at higher speeds. • Slow down in rough terrain (such as rocky country). 4. HEADLANDS/TURNING • Always slightly raise machine when performing headlands (turning at end of run) etc. 5. ROAD TRAVEL SPEED LIMIT • 32kmh (20mph). • ENSURE THAT ALL DISCS ENGAGE WITH THE SOIL FOR POSITIVE ROTATION. • Check operating depth. Adjust in small increments if necessary. • Ensure both left and right modules are operating at same depth. • 4. FIELD OPERATION - Machine Settings : Rear Roller Depth Control.

4.2

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Field Operation

MACHINE SETTINGS

Your Track Attack is a high performing track renovator. You will need to become familiar with the settings and adjustments to get the full benefit of your new machine. REAR ROLLER DEPTH CONTROL Rear roller control depth: • To work deeper adjust roller upwards. • To work shallower adjust roller downwards. • For initial depth setting start shallow. • Operate machine for short distance and stop. • Adjust depth control in small increments to achieve required depth. • Ensure modules operate at same depth. FORE & AFT TILT ADJUSTMENT To adust fore & aft tilt: • Adjust by turning top link to desired position and lock. • After initial setting run machine at normal operating speed and stop. • Stand behind machine to check if machine is tracking correctly.

Roller adjuster for depth control

Figure : 4.1 Roller Adjuster

Roller Depth Adjustment

Loosen bolts & rotate radialy to adjust depth of cut. Re-tighten firmly.

Figure : 4.2 Adjustment Process

Adjustable outer filler disc (2 for each module)

4.34.3

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Field Operation TRACK ATTACK ADJUSTABLE FOR ALL WHEEL TRACKS FROM 2M TO 4M

Figure : 4.3 Location of U-Bolts

Loosen U Bolts to slide modules to desired setting.

Re-tighten U Bolts to 300 ft/Ibs

Figure : 4.4 Tighten Bolts

4.4

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Field Operation DEFLECTOR EXTENSION ADJUSTMENT PROCEDURE

Deflector Extension should be adjusted to suit user preference for finish at edges of each wheel track.

Figure : 4.7 Direction of Bolts

ADJUSTMENT PROCEDURE: 1. Place a chock underneath extension deflec- tor disc to prevent dropping whilst loosening nuts/bolts 2. Slightly loosen (but do not remove) the 4x nuts/bolts securing the deflector extension to the sub-frame • CAUTION: Deflector Extension will try to drop once tension removed from bolts. A chock underneath disc is highly recom- mended. Disc edges are sharp and can cause severe injury. 3. Lift/Lower Disc Arm to desired position (this will pivot around the non-slotted hole). See 4.FIELD OPERATION - Deflector Extension Adjustment Procedure - “20000DE2 Weld- ment” . • Arm can be temporarily held in position with a chain/rope/strap if required (minimum W.L.L. 50kg). This will prevent arm dropping when tightening nuts/bolts 4. Tighten bolts to a minimum torque of 120 ft- lbs (160Nm). • If bolts removed - re-insert cup head bolt from extension to sub-frame (square un- dercup-head must be located in square slot) - hex-head bolts must be inserted from subframe towards extension. See 4. FIELD OPERATION - Deflector Extenion Adjustment Procedure - “Direction of Bolts” 5. Repeat on remaining Deflector Extensions (4 in total). Ensure all Deflector Extensions adjusted to same angle.

Figure : 4.5 Right View Weldment

Figure : 4.6 20000DE2 Weldment

4.54.5

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

THIS PAGE IS LEFT INTENTIONALLY BLANK

Maintenance

MAINTENANCE

MAINTENANCE & SAFETY • Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware, exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to elimi- nate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use only an implement jack to support the machine when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts 5. MAINTENANCE - Bolt Torque Tables. • Refer to bolt torque chart for head identifica- tion marking 5. MAINTENANCE - Bolt Torque Tables. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifica- tions. • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury.

• Replace all shields and guards after servicing, before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention. • K-Line Agriculture spare parts and acces- sories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. Use of non-genuine parts and accessories releas- es K-Line from all liability and makes the warranty void. • The installation and/or use of non-genuine parts may, because of technical characteris- tics of construction, modify or influence the performance of the machine negatively.

5.1 5.1

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance AFTER DELIVERY CHECK LIST

• Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification, see metric & imperial torque tables. 5. MAINTENANCE - Bolt Torque Tables. • Check discs and disc bolt tension to specified torque 250ft lb / 340nm. 2. GENERAL INFORMATION - Bolt Tension. • Ensure all appropriate safety decals are securely attached to machine. 3.SAFETY INFORMATION - Safety Decal Placement. • Check all safety mechanisms are in place and operating correctly. • Check instruction manual has been stored with machine.

5.2

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

DAILY MAINTENANCE CHECK FOR OPTIMUM PERFORMANCE

BEFORE STARTING WORK:

Disc bolts - Check first 10hrs of operation

• Follow tension specifications. • Check all pivot pins are fastened and anchor bolts are correctly tensioned. • For field operation: re-tension after 1st, 5th, then every 50 hours of operation. • For road travel re-tension first 3 miles (5kms), 10 miles (15kms), and thereafter at 25 miles (40kms) intervals. • Check discs and disc bolt tension to specified torque 250ft/lb / 340nm. • Check for damaged, worn and fatigued parts. Have machine repaired if necessary. • Ensure all appropriate safety decals are securely attached to machine. • Check hydraulic system is fully primed 3. HYDRAULIC OPERATION & SAFETY - Prim- ing Hydraulic System. • Check all safety mechanisms are in place and operating correctly. . • Ensure Instruction manual has been read, understood and stored with machine. NOTE: Always reset adjustments for front disc gang lateral positioning according to instruc- tions 4. FIELD OPERATION - Lateral Front Disc Gang Positioning.

Figure : 5.1 Disc Bolts.

Disc arm locating bolts - Check first 10hrs of operation

Figure : 5.2 Disc Arm Bolts Location.

5.35.3

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

METRIC BOLT TORQUE TABLE BOLT TORQUE TABLES

Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested method. Thread Engagement

Figure : 5.3 Metric Bolt Torque Table.

5.4

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

IMPERIAL BOLT TORQUE TABLE

Figure : 5.4 Imperial Bolt Torque Table.

5.55.5

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

THIS PAGE IS LEFT INTENTIONALLY BLANK

Maintenance

EXPLODED VIEWS

SPEEDTILLER JUMP ARM ASSEMBLY ��6.2

STANDARD (50MM PIN) ROLLER BEARING ��6.3

DISC ARM BEARING ��6.4

ADJUSTABLE EXTENSION DEFLECTOR ��6.5

6.1 6.1

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

SPEEDTILLER JUMP ARM ASSEMBLY

Figure : 6.1 Jump Arm Assembly. NOTE: For Right Arm Assembly see 4. FIELD OPERATION - Side Coulter Adjustment Settings

ITEM NO. QTY

PART NO

PART

1 1 1 1

29003JAAF1.SKI 29003JAARI.SKI 29003JAWF1 29003JAWR1 29000THP08 29000JAX230

COMPLETE JUMP ARM FRONT (ALL EXCEPT DISC) COMPLETE JUMP ARM BACK (SHOWN) (ALL EXCEPT DISC)

JUMP ARM ONLY FRONT (NOT INCLUDING HUB) JUMP ARM ONLY BACK (NOT INCLUDING HUB)

2 3 4

1 1 1

2900 JUMP ARM TOP HAT

2900 TORSION RUBBER (REQUIRES SET OF 4)

29003JAA03

COMPLETE DISC HUB UNIT

2900 JUMP ARM BOLT KIT- 1 X M12 SET SCREW WITH CONELOCK NUT

29000JABK.TH

6 6

5 5

9M12035Z8SS

M12 X 35MM BOLT M12 SPRING WASHER

9MI2SWZ

2900 DISC BOLT KIT - 1 X PLOUGH BOLT WITH CONELOCK NUT

29000PLBK

8 8 8 8

1 1 1 1

9SD1805S 9SD2005S 9SD2206S 9SD2406S

18” X 5MM SCALLOPED DISC 20” X 5MM SCALLOPED DISC 22” X 6MM SCALLOPED DISC 24” X 6MM SCALLOPED DISC

6.2

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

STANDARD (50MM PIN) ROLLER BEARING

*STANDARD ROLLER BEARING REQUIRE 4 PER MACHINE (2 PER ROLLER)

Figure : 6.2 50mm Roller Bearing Assembly.

ITEM NO.

QTY.

PART NUMBER

DESCRIPTION

1 1

9BHF210

F210 4 HOLE FLANGE HOUSING

9UCYARAG210

50MM SKF Y-BEARING WITH 5 LIP SEAL

6.36.3

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Maintenance

DISC ARM BEARING

*NB Spindle torque tension 360ft lb / 500nm

Figure : 6.3 Disc Arm Bearing Assembly

ITEM NO. QTY.

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 1

29003JAW02 29003JAM02 9SS508011ML 9MRV2090 9DRT40.73 29003JAM03 29003JAM06 9M16040Z12CS

2900 DISC STUB

2 3 4 5 6 7 8 9

2900 REMOVABLE 5 STUD JUMP ARM HUB

2900 JUMP ARM SEAL

MRV2090 SEAL

DOUBLE TAPER ROLLER BEARING

BEARING SPACER BEARING RETAINER

M16 X 40 COUNTER SUNK SCREW

9OR151

151 O-RING

10 10

5 5

9M12035Z8SS

M12 X 35MM BOLT M12 SPRING WASHER

9M12SWZ

3, 4, 5, 6, 7 8 & 9

29003JAKB1

BEARING KIT

6.4

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Exploded View

ADJUSTABLE EXTENSION DEFLECTOR

*OPTIONAL

Figure : 6.4 Adjustable Extension Deflector

ITEM NO. QTY PART NUMBER-

DESCRIPTION

1 1

2000DE2W1 9M16050Z8

2000DE2 WELDMENT 1 LEFT HAND

2 3 4 5

M16 X 50MM BOLT, GRADE 8.8, ZINC PLATED

4 4 3

9M16HNG 9M16SWZ

M16 HEX NUT, GAL

M16 SPRING WASHER, 5.5 X 4.0MM, ZINC PLATED M16 X 50MM CUPHEAD BOLT & NUT, GRADE 4.6, GAL

9M16050CHG4

6.56.5

2800TAT SERIES TRACK ATTACK

OPERATOR & SAFETY MANUAL

Images

Figure : 1.2 Standard (12x Disc) Model Configurations ��1.2 Figure : 1.3 Wide Model (16x Disc) Model Configurations ��1.2 Figure : 1.1 Model Specifications ��1.2 Figure : 1.4 Wheel Track Table ��1.2 Figure : 2.1 Tractor Orientation. �� 2.1 Figure : 2.2 Disc Arm Identification. ��2.1 Figure : 2.3 Bolt Tension. ��2.1 Figure : 3.1 Risk Assessment Matrix. ��3.2 Figure : 3.2 Risk Assessment Table. �� 3.3 Figure : 3.3 Danger! ��3.5 Figure : 3.4 Warning! ��3.5 Figure : 3.5 Caution! ��3.5 Figure : 3.6 Safety Decal Placement. ��3.6 Figure : 3.7 Decals Used on Machine. �� 3.6 Figure : 3.8 Safety Decal Part Numbers. ��3.7 Figure : 3.9 Large Logo Sticker. ��3.11 Figure : 3.10 K-Line Agriculture Sticker. ��3.11 Figure : 3.11 K-Line Side View ��3.11 Figure : 3.12 Track Attack Back View ��3.11 Figure : 3.13 Locate Where Necessary. ��3.12 Figure : 3.14 Safety Decal Placement. ��3.12 Figure : 3.15 Danger! CRUSHING HAZARD. ��3.13 Figure : 3.16 Danger! CRUSHING HAZARD. ��3.14 Figure : 4.2 Adjustment Process ��4.3 Figure : 4.1 Roller Adjuster �� 4.3 Figure : 4.3 Location of U-Bolts ��4.4 Figure : 4.4 Tighten Bolts ��4.4 Figure : 4.5 Right View Weldment ��4.5 Figure : 4.6 20000DE2 Weldment ��4.5 Figure : 4.7 Direction of Bolts ��4.5 Figure : 5.2 Disc Arm Bolts Location. ��5.3 Figure : 5.1 Disc Bolts. ��5.3 Figure : 5.3 Metric Bolt Torque Table. ��5.4 Figure : 5.4 Imperial Bolt Torque Table. ��5.5 Figure : 6.1 Jump Arm Assembly. ��6.2 Figure : 6.2 50mm Roller Bearing Assembly. ��6.3 Figure : 6.3 Disc Arm Bearing Assembly ��6.4 Figure : 6.4 Adjustable Extension Deflector ��6.5

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50

www.k-line.net.au

Made with FlippingBook - Online Brochure Maker