2740T Trashcutter 4ft Operator Safety Manual

2740T TRASHCUTTER

Operator & Safety Manual

1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA 74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS

© K-Line Ag 2019

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Dear Customer

Thank you for purchasing a 2740T Trashcutter. We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely, as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. The return of the Warranty Registration Form Page 41 will enable a prompt and efficient identification of your Trashcutter and attention to any concern you may have. Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine, and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely, is in question - DO NOT TRY IT.

DO NOT attempt to operate this equipment under the influence of drugs or alcohol.

Remember - Your best assurance against accidents is a careful and responsible operator.

If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:

USA - 1800 445 6882 AUS - 1800 194 131

The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform.

Signed:

James Larsen General Manager

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OP & SAFETY MANUAL Table Of Contents

FIELD OPERATION Setting & Adjustment

25

CUSTOMER LETTER

3

25

Speed Range

25

LEGAL DISCLAIMER

5

In Field Setup For 9m/12m (30ft/40ft) In Field Setup For 15m/18m (50ft/60ft)

25

26 Angle Adjustment For Increased Soil Disturbance 26 Disc Angle Adjustment Centre Section 27 Wing Wheel Angle Adjustment 27

INTRODUCTION Identifying The Machine Tractor Requirements

6 6 6

Definitions Used In This Manual Availability Of Genuine Parts

6

PERFORMING MAINTENANCE Maintenance & Safe Procedures

28-34

6

28

RISK MANAGEMENT

7-9

Wheel Bearings Lubrication & Servicing Of Tire Safety & Pressures

Identifying Hazards

7

29 29 30 31 32 33 34 34

Monitor & Review Control Measures

7

Wheel Nut Torque Specifications

Risk Assessment

7 7

Exploded View Of Coulter Gang (8 Coulters) Exploded View Of Coulter Gang (7 Coulters)

Risk Control

Risk Assessment Score Chart

8 9

Imperial Bolt Torque Table Metric Bolt Torque Table

Risk Assessment Table

Specifications

SAFETY

10-25

Priming Hydraulic System Hydraulic System Failure

Important Notice (MUST READ)

10

34

Safety Alert Symbol

11

Signal Words

11

Testimonial Permission Form

35-36

Your Safety & The Safety Of Others Is Important

11 12

WARRANTY Warranty Letter

39-43

Safety Decal Placement & Quantities

39 41 43

Safety Decals Safety Sign Care

13-15

Warranty Registration Form Warranty Request Form

16 17 18 18 18 19

Tire Safety & Pressures

Hydraulic Operation & Safety Hydraulic Hose Hook-Up Hydraulic Color Codes Priming Hydraulic System Hydraulic System Failure

20 21 21 22

END OF DOCUMENT

48

Tractor Requirement

Hitching/Unhitching To Tractor To Unhitch In Working Position A Frame Level Adjustment Transporting/Roading

22 23 24

To Unfold/Fold Machine

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LEGAL DISCLAIMER LAST UPDATED: 06/12/19

The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents on the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.

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AFTER DELIVERY

When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted.

GENUINE PARTS

K-Line spareparts and accessories havebeen specificallydesigned anddeveloped for themachines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS

The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.

TRACTOR REQUIREMENTS

10-14 Horsepower x width of machine in feet 25-35 Kilowatt x meter width of machine in meters Tractor weight must be same as or greater than the towed unit.

Hydraulic valves

4 x Double spool (optional) 2800 PSI approximately

Hydraulic operating pressure

DEFINITIONS USED IN THIS MANUAL

Figure 1

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R I S K M A N A G E M E N T

Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it.

The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities • Assess the risks

• Determine and implement control measures to reduce risk • Monitor and review the effectiveness of the control measures IDENTIFYING HAZARDS

Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. ( SEE RISK ASSESSMENT SCORE CHART - Pg 8 ) RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.

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R I S K A S S E S S M E N T S C O R E C H A R T

Figure 2

AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY

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CONT I NUED

R I S K A S S E S S M E N T

RISK SCORE

REVISED RISK SCORE

CODE

HAZARDS

CONTROL

ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & HARROW BAR WHEN HITCHING TRACTOR MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES. THEN RE-TIGHTEN HYDRAULIC TINE FITTINGS ENSURE ALL THREE JACKS ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR

CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING

1

5

1(A).

CRUSHING - IMPROPER USE OF JACK

1

5

1(B).

CRUSHING - WHEN HITCHING TRACTOR

2

5

1(C).

CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING

1

5

1(D).

SUDDEN LIFT OF DRAWBAR CAUSING SEVERE INJURY, IF MACHINE BECOMES UNHITCHED PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT

1

5

1(E).

2

5

2(A).

2

5

2(B).

1

5

3.

Figure 3

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE

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It is the responsibility of the operators to: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

Slow down in terrain such as rocks, or other difficult operating conditions.

I MPORTANT NOT I C E

• Safe work procedure analysis must be performed before attempting to assemble this machine.

• Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine.

For further information please contact :

US: 1800 445 6882 AU: 1800 194 131

• Ensure hydraulic system is fully primed. Pg 21

K-Line Ag has produced this manual as a guide for the operation of your machine. While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no responsibility for errors and omissions. • This production is made available as is, without warranty of any kind expressed or implied. • K-Line Ag assumes no responsibility for damages resulting from the use of information contained herein. • This booklet is compiled to comply with the present state of the machine at the time of publication, and K-Line Ag reserves the right to improve and revise their products at any time.

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S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T Y O U R S A F E T Y A N D T H E S A F E T Y O F O T H E R S I S I M P O R TA N T

• BE PREPARED! • BE SAFE! • BE AWARE! • BE SEEN!

When you see this symbol, you must be alert to the possibility of injury or death. SAFETY ALERT SYMBOL

SIGNAL WORDS

The use of signal words, DANGER , WARNING AND CAUTION relating to the safety messages. The appropriate signal word is selected when using the following guidelines.

Indicates an imminently hazardous situation that if not avoided, WILL result in serious injury or death if proper safety measures are not taken.

Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .

Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.

ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY PROCEDURES SET OUT IN THIS BOOK. IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS AND DEVICES TO THIS MACHINE. FAILURE TO OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.

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SAFETY DECAL PLACEMENT

Figure 4

DECALS USED ON MACHINE

2740T QTY

A

B

E

G

H

J

K

L

M

N

S

1

6

2

1

1

1

1

2

2

4

6

Figure 5

IMPORTANT If safety signs have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer or direct from factory.

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S A F E T Y D E C A L S

*NOTE:

NOT ALL DECALS GO ON ALL MODELS. (See previous page for details)

A. 9WD-W022

E. 9WD-D01V

B. 9WD-C023

G. 9WD-W021

C. 9WD-W05

D. 9WD-D04

H. 9WD-C04

F. 9WD-D01H

I. 9WD-I01

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S A F E T Y D E C A L S

CONT I NUED

N. 9WD-W01

J. 9WDW-T5

0. 9WD-D01

K. 9WDD-T3

R. AUS SPEED STICKER MAX 32KPH/20MPH

L. 9WD-W024

S. 9WD-W02

M. 9WD-W10

T. HYDRAULIC COLOUR

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S A F E T Y D E C A L S

CONT I NUED

*NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK)

Y. WHEEL DEPTH

U. 9WD-I02

W. FOLDING INSTRUCTION

P. 9WD-R01

9. DEW.110.60-09

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S A F E T Y S I G N C A R E

• Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign.

TO ORDER SAFETY DECALS CONTACT:

USA: K-Line Agriculture PO Box 567

K-Line Agriculture PO Box 340 74 Young Rd Cowra NSW 2794 Email: sales@k-line.net.au Free-call: 1800 194 131

Australia:

700 Division Avenue S Cavalier ND 58220 Email: sales@k-lineag.com Free-call: 1800 445 6882

HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper. • Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.

Figure 8

Locate where necessary (see pg 12)

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T Y R E S A F E T Y & P R E S S U R E S

SERVICING PROCEDURES

• Always cage tyres before seating beads. • Never exceed stated pressures when seating beads. • Do not attempt to mount a tyre unless you have the suitable equipment and experienced personnel. • Inflating tyres can be dangerous. Always stand to the side when inflating. • Failure to comply could result in serious injury or death. • Load ratings of replacement tyres should meet or exceed weight requirements. • Correct pressure is 90PSI/620KPA (Centre) 75PSI/517KPA (Wing). • Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. • Lubricate wheel stubs with standard viscosity oil. • Tension wheel nuts to 320ft/lbs /433nm. • For field operation: Re-tension after 1st, 5th, then every 50 hrs of operation. • For road travel re-tension first 3 miles (5kms), 10 miles (15kms), and thereafter at 25 miles (40kms) intervals.

Figure 9

Figure 10

When optional flotation tyres are fitted use tire pressures stated on the tire. If no pressure stated use 50/55 PSI.

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H Y D R A U L I C O P E R AT I O N & S A F E T Y

HYDRAULIC HOSE HOOK UP

• For ease of hook up, hose grip handles are colour coded. • The same colour is used for each hydraulic circuit. • To distinguish between EXTEND and RETRACT , hose grips are marked accordingly. • Clean hydraulic hose breakaway ends before connecting to tractor. • Hose grip circuits are colour coded and marked accordingly for In & Out . • After disconnecting tractor, ensure hydraulic hoses are safely stored in the hose holder.

HOSE GRIP COLOUR CODES

COLOUR

FUNCTION

GREEN

WING LIFT

BLUE

ROLLER (OPTION)

RED

WHEEL LIFT

EXTEND

YELLOW

FORE & AFT (TILT)

Figure 12 Hydraulic Ram Extension & Retraction Diagram

Figure 11

TILT) CIRCUIT

Out

In

LATCHING CIRCUIT

Out

In

COULTER ACCUMULATOR CIRCUIT

Out

In

Figure 13

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S A F E T Y

Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system. Make sure hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS , to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY! If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result.

ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING

PRIMING HYDRAULIC SYSTEM

• Fully extend and retract hydraulic cylinders. • Repeat 3-4 times and hold lever extended each way for 10 to 15 seconds to release air from the system.

If problem exists hold hydraulic lever under pressure, until air is fully released from system.

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S A F E T Y

IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW. Escaping Hydraulic fluid is dangerous and can cause serious injury or death.

STEP 1: PREPARE FOR SHUTDOWN. • Immediately return hydraulic lever to neutral position. • Stop operating machine.

STEP 4: APPLY THE LOCKOUT / TAG-OUT DEVICE. • Disconnect all hydraulic hoses from tractor remotes. • Place Lockout or Out of Service Tags on all hoses. STEP 5: CONTROL THE STORED ENERGY. • Ensure no hydraulic pressure remains in system, slowly release bleed tap (if equipped), or slightly loosen one hydraulic connection on each circuit to allow any remaining fluid under pressure to be released. • Double check the steps and verify that the equipment has been shut down and has the Lock and Tag Labels evident to prohibit operation. Have repairs carried out and defective parts replaced. Do not re-connect to tractor or other hydraulic power source, until system has been fully tested. STEP 6: VERIFY ISOLATION OF EQUIPMENT.

STEP 2: SHUTDOWN THE EQUIPMENT. • Use hydraulic lever to lower machine to ground (if in raised position).

STEP 3: ISOLATE THE EQUIPMENT. • Freely operate remote levers to release residual pressure from system. • If tractor is equipped place levers in float position. • Shut down tractor.

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S A F E T Y

TRACTOR REQUIREMENTS 3-4.5 Horsepower x width of machine in feet

HITCHING 1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Secure & lock drawbar pin in place. 4. Install safety chain by crossing the chains under the tongue and secure to the drawbar hitch frame of the tractor. 5. Clean all hydraulic couplings. Hydraulic valves 3 x Double spool Hydraulic operating pressure 2800 PSI approximately 7.5-10.5 kilowatt x meter width of machine in meters Tractor weight must be the same as or greater than the towed unit.

Figure 14

6. Beware of high pressure fluid. (See figure 15) 7. Plug in hoses to respective remote ports. 8. Release implement jack & store.

9. Check hydraulic cylinders are fully primed to avoid serious injury of death. 10. See page 19 to prime hydraulic system.

Figure 15

UNHITCHING • Machine must be fully lowered OR in transport position. • Release hydraulic pressure from system. • Lock implement jack in place. • Remove safety chains and drawbar pin. • Use wheel chocks. IF IMPLEMENT JACK IS DAMAGED DO NOT USE. REPLACE IMMEDIATELY, OR SEVERE BODILY HARM MAY RESULT.

Figure 16

UPTHRUST FORCE ON DRAWBAR ـ Tractor weight must equal machine weight ـ Drawbar pin must be firmly secured ـ Safety chains attached correctly Failure to complywill result in serious injury or death

BEWARE OF UPTHRUST ON DRAWBAR (See figure 17)

Figure 17

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S A F E T Y

TO UN-HITCH IN WORKING POSITION 1. Stop tractor. 2. Operate tilt to lessen down pressure on working discs, but not to raise. 3. Use implement jack to support drawbar. 4. Release pin & disconnect hydraulic hoses from tractor & store.

‘A’ FRAME LEVEL ADJUSTMENT Adjustment hole settings for ‘A’ frame level provided on tow hitch.

DANGER ; BEWARE OF UPTHRUST & DOWN THRUST ON DRAWBAR DURING OPERATION. - Tractor weight must be equal to machine weight. - Drawbar pin must be securely fastened. - Safety chains attached. NEVER disconnect from tractor unless stubble cutter is: 1. In transport position (wings folded) OR 2. In working position with wings fully lowered to ground FAILURE TO COMPLY WILL RESULT IN SERIOUS INJURY OR DEATH

580mm

Figure 18

Hole settings

UPTHRUST FORCE ON DRAWBAR ـ Tractor weight must equal machine weight ـ Drawbar pin must be firmly secured ـ Safety chains attached correctly Failure to complywill result in serious injury or death

Figure 19

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S A F E T Y

TRANSPORTING/ROADING

1. Ensure towing unit weight is the same as or greater than the towed unit. 2. Ensure tires are correctly inflated. Pg 17 3. Check wheel nut tension. *NB - Pg 17 for wheel nut re-tensioning times 4 sequence. . 4. Ensure safety chains are attached to towing unit. 5. Tractor drawbar must be in fixed position, not swinging. 6. Ensure tractor brakes are latched together & drawbar locked. i.e not swinging. 7. Plan your route to avoid heavy traffic. 8. Observe bridge load ratings & speed limits. TIP OVER HAZARD this is an unbraked implement. Use extreme caution when turning, and on steep terrain. Maximum towing speed is 20mph (32km/hr). DO NOT EXCEED AT ANY TIME. NEVER transport machine on public roads without complying with Federal and State laws and local regulations governing the safe movement of farm machinery. Figure 22

Figure 20

Figure 21

Figure 22

POWER LINES CAN ARC & ELECTROCUTE WITHOUT COMING IN DIRECT CONTACT

Figure 23

Consult electricity authorities and all relevant energy companies to determine safe working distances from overhead power lines etc. BEFORE operation of this machine: • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine. • Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations.

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S A F E T Y

BEWARE OF CRUSHING HAZARD WHEN ENGAGING & DISENGAGING SAFETY LOCKS & IN THE OPERATION OF THE WING FOLDING MECHANISM

• Beware of pinch points in wing lift area when securing or releasing safety locks. • Never stand within radius of wings when in raised position, or folding and unfolding.

TO UNFOLD MACHINE UPTHRUST FORCE ON DRAWBAR ـ Tractor weight must equal machine weight ـ Drawbar pin must be firmly secured ـ Safety chains attached correctly Failure to complywill result in serious injury or death • Un-lock hydraulic tap on tilt ramhoses. Ensure hydraulic latching system is open. (figure 26) • Reverse machine carefully until both wings are fully open. *NB if both wings do not open fully at the same time, lower tilt to lift transport angle wheels partially to allow wings to fully open. • 1. Close hydraulic latching system. (figure 25) • 2. Lower wings to working position. WARNING - WHEN OPERATING DO NOT INADVERTENTLY RELEASE LATCHING SYSTEM OR DAMAGE WILL OCCUR TO MACHINE.

Figure 24

Latch system closed for working

TO FOLD MACHINE (FOR TRANSPORT)

Figure 25

1. Release hydraulic latching system. (figure 26) 2. lift tilt hydraulics to vertical position. 3. Drive slowly forward. 4. Fasten rear safety chain to both wings. 5. Observe stated speed limits when in transport. DANGER: BEWARE OF UPTHRUST & DOWN THRUST ON DRAWBAR DURING OPERATION. ( Figure 19, pg 22) • Tractor weight must be equal to machine weight. • Drawbar pin must be securely fastened with safety chains in place.

Latch system released for transport

Figure 26

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F I E L D O P E R AT I O N

Lay flat bar adjustment

SETTING & ADJUSTMENTS

Before adjusting in

the field YOU MUST: - Lower machine to ground level OR; - Placemachine in raised position & engage all safety locks. - Shut down engine.

Laybar

SPEED RANGE - 15-18 km/hr

SLOW DOWN in terrain such as rocks or other difficult operating conditions. WARNING: Use of machine beyond its limits or intent of operation will void warranty.

Rear height adjustment

Figure 27

IN FIELD SETUP FOR 9M(30FT) 12M (40FT) MACHINES

1. Set machine in working position. 2. Fully extend tilt rams.

3. In hard soils increase hydraulic disc down pressure to bring outer wing wheels 50-100mm above ground.

*NB In soft soils it is not necessary to raise outer wheels above ground level. 4. Operate machine with accumulator indicator between 5-8 (figure 28) 5. Adjust the front of the lay flat bars to sit between 50-100mm above ground level. ( see figure 27 ) 6. Adjust rear of lay flat bars to on or just above ground surface. (see figure 27)

Coulter disc down pressure accumulator indicator

Figure 28

IT IS THE RESPONSIBILITY OF THE OPERATORS TO: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

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F I E L D O P E R AT I O N

IN FIELD SETUP FOR 15M(50FT) 18M(60FT)

1. Set machine in working position. 2. Extend tilt rams until rear section sits slightly down at rear i.e. tilt rams not fully extended. 3. In hard soils increase hydraulic disc down pressure to bring outer wing wheels 50-100mm above ground. 4. Operate machine with accumulator indicator between 5-8. (figure 28) *NB in soft soils it is not necessary to raise outer wheels above ground level 5. Adjust the front of the lay flat bars to sit between 50-100mm above ground level. (see figure 29) 6. Adjust rear of lay flat bars to on or just above ground surface.. (see figure 29) *NB On these models front height or lay flat bars may be fine-tuned using tilt hydraulics on the go. ANGLE ADJUSTMENT FOR INCREASED SOIL DISTURBANCE 1. Cutting ability in increased by a slight disc angle. 2. To increase wing disc angle lengthen wing connecting arm. (see figure 30) 3. Change angle by inserting pin in one of four angle asdjustment holes. 4. The four angle settings are:

For better ground following down pressure rams should be extended approx. half stroke i.e. extended 100mm

Figure 29

Wing angle adjustment mechanism

Pin hole setting 1=0 Pin hole setting 2=2.5 Pin hole setting 3=5 Pin hole setting 4=7.5

Figure 30

Adjustment pin

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DISC ANGLE ADJUSTMENT CENTRE SECTION *NB Adjust angle to correspond with wing angle adjustment ( see figure 31 ) F I E L D O P E R AT I O N

Release and tighten after adjustment

For angle adjustment hole settings

Figure 31

WING WHEEL ANGLE ADJUSTMENT Adjustment for correct alignment altering wing angle settings.

Centre section adjustment system

Wing wheel adjustment holes

Figure 32

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M A I N T E N A N C E & S A F E T Y

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware, exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to eliminate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use an implement jack to support the machine. Only when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts. • Refer to bolt torque chart for head identification marking. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications, • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury. • Replace all shields and guards after servicing before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate themodel and number of your equipment to ensure prompt and efficient attention.

• K-Line Agriculture spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. Use of non-genuine parts and accessories releases K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

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A F T E R D E L I V E R Y C H E C K L I S T

1. Check all pivot pins are fastened and anchor bolts are correctly 2. tensioned. Follow tension specification. pg 17 3. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. Pg 17 4. Lubricate wheel studs with standard viscosity oil. Pg 17 5. Tension wheel nuts for torque specifications. Pg 17 6. Check tires are inflated. Pg 17 7. Ensure all appropriate safety decals are securely attached to machine. Pgs 12-15 8. Check hydraulic system is fully primed. pg 19 9. Check all safety mechanisms are in place and operating correctly. 10. Lubricate heavy rear roller bearings. this page 11. Instruction manual has been stored with machine. TYRE SAFETY & PRESSURES • Always cage tyres before seating beads. • Never exceed a stated pressure when seating beads. • Do not attempt to mount a tyre unless you have the suitable equipment & experienced personnel. • Inflating tyres can be dangerous. Always stand to the side when inflating. • Load ratings of replacement tires should meet or exceed weight requirements. • Correct tire pressure is 90PSI/ 620KPA • Before mounting wheel to machine, check all hub & rim contact surfaces are undamaged & free of paint, dirt & grease. • Lubricate wheel stubs with standard viscosity oil. • Tension wheel nuts to 320ft Ilbs / 433nm. • For field operation: Re-tension afterst, 5th, then • every 50 hours of operation. • For road travel re-tension first 3miles (5kms), 10miles (15kms), and thereafter at 25miles (40km) intervals . COULTER GANG ASSEMBLY INSTRUCTIONS • Follow exploded view for assembly • NB when re-tensioning spindle nuts always loosen U-bolts on one bearing arm to allow for side movement & re-tighten.

Figure 33

Figure 34

TYRE PRESSURE Centre: 90PSI / 620KPA Wing Wheels (both) 75PSI / 517KPA Wheel Nut Tension: 320ft lbs / 433nm

Figure 35

COULTER GANG SERVICE SCHEDULE

Torque Table 1st Assembly 5hrs Operation 10hrs Operation

Spindle Nuts

Coulter Bolts

1100ft/Ibs 1100ft/Ibs 1100ft/Ibs 1100ft/Ibs

50ft/Ibs 50ft/Ibs 50ft/Ibs 50ft/Ibs

Every 50 hrs

Figure 37

Figure 36

WARNING Wheel bearings: • Grease wheel bearings every 20 hours of operation. • Dimantle and repack with grease annually.

Coulter bolt Spindle nut

Bearing Arm

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E XP LODED V I EW OF COULT E R GANG ( 8 COULT E RS )

Figure 38

BOM ID PART NUMBER

DESCRIPTION

QTY TOTAL QTY

1

27000BPP01 27000BPW01 27000BSW01 27000BSW0L 27000BSW0S 27000CRP05 27000CRW01 27000CRW02 27000DAW01

2700 TRASHCUTTER BEARING SHIELD PLATE 1 LASER 2700 TRASHCUTTER BEARING SHIELD 2 (WELDMENT) 2700 TRASHCUTTER DISC GANG BEARING SUPPORT 2700 TRASHCUTTER DISC GANG LONG SPACER 2700 TRASHCUTTER DISC GANG SHORT SPACER 2700 COTTON REEL PLATE NO. 5 - T=8 LASER 2700 TRASHCUTTER CENTRE COTTON REEL

2 2 2 2 2 2 2 2

14 14 14 14 14 14 14 14

2 3 4 5 6

7

8 9

2700 TRASHCUTTER END COTTON REEL

8 DISC SHAFT WELDMENT

1

7

2700 TRASHCUTTER DISC GANG - 4MM SPACER WASHER LASER

10 27000SWP01

4

28

11

9BHF210

F210 4 HOLE FLANGE HOUSING

2

14

12 13

9CD1804F

18” X 4MM FLUTED COULTER DISC

8

56

9HW50.63.4

50 ID X 63 OD X 4MM LASER CUT WASHER

2

14

LASER CUT 8 POINT LOCKING WASHER FOR M30 NUT - Ø108 LOCK M12 X 40MM CUPHEAD BOLT & NUT, GRADE 4.6, GAL

14

9HWLM30.108

2

14

15 16 17

9M12040CHG4

40 280 40 280

9M12CLZ

M12 CONELOCK NUT, ZINC PLATED

9M16060Z8

M16 X 60MM BOLT, GRADE 8.8, ZINC PLATED

8 8 2 2

56 56

18 9M16CLZ

M16 CONELOCK NUT, ZINC PLATED

19

9M30NYG

M30 NYLOC NUT, GAL

14 14

20 9UC2103LJ

UC210 X 50MM TRIPLE LIP SEAL BEARING (NSK)

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E XP LODED V I EW OF COULT E R GANG ( 7 COULT E RS )

Figure 39

BOM ID PART NUMBER

DESCRIPTION

QTY TOTAL QTY

1

27000BPP01 27000BPW01 27000BSW01 27000BSW0L 27000BSW0S 27000CRP05 27000CRW01 27000CRW02 27000DAW02

2700 TRASHCUTTER BEARING SHIELD PLATE 1 LASER 2700 TRASHCUTTER BEARING SHIELD 2 (WELDMENT) 2700 TRASHCUTTER DISC GANG BEARING SUPPORT 2700 TRASHCUTTER DISC GANG LONG SPACER 2700 TRASHCUTTER DISC GANG SHORT SPACER 2700 COTTON REEL PLATE NO. 5 - T=8 LASER 2700 TRASHCUTTER CENTRE COTTON REEL

2 2 2 2 2 2

12 12 12 12 12 12

2 3 4 5 6

7

1

8

8 9

2700 TRASHCUTTER END COTTON REEL

2

12

7 DISC SHAFT WELDMENT

1

8

2700 TRASHCUTTER DISC GANG - 4MM SPACER WASHER LASER

10 27000SWP01

4

32

11

9BHF210

F210 4 HOLE FLANGE HOUSING

2

12

12 13

9CD1804F

18” X 4MM FLUTED COULTER DISC

7

42

9HW50.63.4

50 ID X 63 OD X 4MM LASER CUT WASHER

2

12

LASER CUT 8 POINT LOCKING WASHER FOR M30 NUT - Ø108 LOCK M12 X 40MM CUPHEAD BOLT & NUT, GRADE 4.6, GAL

14

9HWLM30.108

2

12

15 16 17

9M12040CHG4

35 35

245 245

9M12CLZ

M12 CONELOCK NUT, ZINC PLATED

9M16060Z8

M16 X 60MM BOLT, GRADE 8.8, ZINC PLATED

8 8 2 2

32 32

18 9M16CLZ

M16 CONELOCK NUT, ZINC PLATED

19

9M30NYG

M30 NYLOC NUT, GAL

12 12

20 9UC2103LJ

UC210 X 50MM TRIPLE LIP SEAL BEARING (NSK)

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I M P E R I A L B O L T T O R Q U E TA B L E

Lubed means cleaned dry bol ts lubr icated wi th a standard medium viscosi ty machine oi l . Lubr icate al l contact areas of the bol ts and washers. Lubr icat ing the bol ts is the suggest ing method. Thread Engagement

Figure 40

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M E T R I C B O L T T O R Q U E TA B L E

Lubed means c l eaned dry bo l t s l ubr i cated wi th a s tandard med i um v i scos i t y mach i ne o i l . Lubr i cate a l l contac t areas of the bo l t s and washers . Lubr i cat i ng the bo l t s i s the sugges t i ng method. Thread Engagement

Figure 41

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2740 TRASHCUTTER SPECIFICATIONS

OPERATING WIDTH APPROX. TRACTOR POWER RANGE (HORSEPOWER)

12.2M (40.0FT)

180-260

NO. OF DISCS

98

WEIGHT APPROX.

7700KG (16978.5LB)

TRANSPORT HEIGHT APPROX.

3.0M (9.8FT)

TRANSPORT WIDTH APPROX.

3.5M (11.5FT)

2 X 265/70 R19.5 4 X 11.5/80 R15.3

WHEEL EQUIPMENT

TRANSPORT LENGTH

11M (36.1FT)

Figure 42

Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system. Make sure hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS , to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY! If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result.

ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING

PRIMING HYDRAULIC SYSTEM

• Fully extend and retract hydraulic cylinders. • Repeat 3-4 times and hold lever extended each way for 10 to 15 seconds to release air from the system.

If problem exists hold hydraulic lever under pressure, until air is fully released from system.

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T E S T I MO N I A L P E R M I S S I O N F O R M

Name: Phone Numbers: Machine Type & Size:

I give permission for K-Line to publish my: (tick all that apply)

Testimonial Name Photo Audio Video

I give permission for K-Line to give interested clients my contact number to discuss my K-Line product

SIGNATURE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ DATE: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

My Story:

More to say? Please turn over...

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Thank you!

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SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K-LINE AG PRODUCT, AND WE WILL SEND A FREE HAT! Send to marketing@k-line.net.au or scan here :

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WA R R A N T Y

K-LINE AGRICULTURE has been known over the last 22 years for supplying an ever expanding range of quality agricultural machinery. K-LINE AGRICULTURE warrants the products it manufactures and distributes to be free of defective materials and workmanship for a period of twelve months from date of purchase, to the first owner. Any part of the goods manufactured and distributed by K-LINE AGRICULTURE that proves to be defective material, will be replaced or repaired by K-LINE AGRICULTURE when returned to K-LINE AGRICULTURE at cost to purchaser and at purchaser’s risk. Goods soldshall onlyhave thebenefit of thiswarranty if thepurchaser has compliedwith themanufacturer’s instructions in relation to the maintenance and operation of the said goods. All conditions and warranties implied by Law or Statute are hereby expressly excluded and negative so far as legally permissible. K-LINE AGRICULTURE is not otherwise liable for any direct, indirect or consequential loss or damage howsoever arising or occurring, whether founded in tort, contract, and statute or otherwise. This warranty must be read as subject to the General Terms and Conditions and does not cover misuse, neglect or negligence. ANY CLAIM FOR WARRANTY IS ALSO SUBJECT TO THE FOLLOWING CONDITIONS: • Machine has not been subject to misuse. • The speed limit of 20mph (32kmh) has been observed at all times. • The machine has not been used for custom or hire work. • Equipment must be handled, assembled, operated, maintained and stored correctly in accordance with the manufacturer’s instructions by competent personnel. • Warranty registration form must be signed by reseller and purchaser and returned to K-LINE AGRICULTURE within 14 days of invoice. Warranty is not valid unless registered. • Normal wear and tear, routine maintenance costs and accidental damage are NOT covered by this warranty. • Any alteration of equipment or negligence in maintenance including the use of non-genuine parts, renders this warranty null and void. • K-LINE AGRICULTURE will not authorize or reimburse expenses without a warranty request form filled out to K-LINE AGRICULTURE satisfaction.

Signed on behalf of K-LINE AGRICULTURE

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WA R R A N T Y R E G I S T R AT I O N F O R M

· Conduct comprehensive risk assessment of machine with consideration for use and maintenance.

· Ensure machine is delivered as per purchase order including options.

· All pins and lynch pins are in place.

· Hydraulic system is primed and operating properly (if applicable).

· Check gear boxes for oil (if applicable).

· Check belts for tightness (if applicable).

Instruction manual is supplied and explained.

It is the responsibility of the purchaser to: • Maintain in as new condition all warning and safety signs and devices at all times. • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine. • Before mounting, check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K-Line products you have purchased. • You must conduct a risk assessment, taking all risks into consideration before commissioning machine for use.

Reseller:

Client First Name: Client Last Name:

Salesman:

Trading Name:

Address:

Address:

Phone:

Phone:

Date of Invoice:

Email Address: Start- Up Date:

Invoice No:

Machine Make & Type:

Serial No:

Signed:

Signed:

To confirm registration for warranty, please return this page (signed) to F :( 02) 6342 6913 or E: sales@k-line.net.au

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