IBV LED Catalogue

www.ibv.hu 2024 DUST AND WATERPROOF INDUSTRIAL LUMINAIRES

IBV Hungária Lighting and Plastic Processing Kft. – member of IBV Holding in Germany – was founded in 1993 in Hungary, Kiskunfélegyháza, a town with a significant industrial heritage. Thanks to its dynamic development, today our company is one of the leading producers of dust and waterproof luminaires in Europe . One of our main activities is the production of industrial luminaires with a high IP rating developed by IBV, in addition to manufacturing GRP-based ( glass fibre reinforced polyester ) products (kitchen sinks, electric cabinets and telecommunication equipment) designed in cooperation with our partners.

We have a leading position on the international market of dust and waterproof luminaries. Our company has been recognized on the market as an expert in the field of plastic processing producing excellent quality products thanks to the vast experience acquired for more than 30 years. More than 95% of our production volume is sold on international markets in more than 70 countries of 5 continents. Feedbacks from our partners on countless occasions confirm the outstanding price/performance ratio of our products we are able to offer thanks to two major factors: German technology used in combination with professional know-how of Hungarian experts . The quality level of our products meets the requirements of European standards (ENEC) and the highest expectations of our customers. Our SAP integrated company management system gives framework to our activities, thus ensuring that we keep providing our customers with high-quality products. Our company’s quality and environment management systems are certified and meet the requirements of the ISO 9001 quality management system as well as the ISO 14001 environment management system.

IBV Hungaria Introduction Movie

Briefly in figures: Experience in lighting:

30 years

Product portfolio: Luminaires sold: GRP processing:

4000 product variation 2.2 million pieces/year

5500 ton/year

Number of employees:

~500

Built-up area:

35,000 m 2

OUR COMPETENCIES n IBV Hungária Kft’s quality management system guarantees that we deliver high-quality products with reliable operation. Our products meet the European standards as well as the highest expectations of our customers . Since 2003 our manufacturing and supporting activities are regulated by the ISO 9001 Quality Management System and since 2013 also by the ISO 14001 Environmental Management System.

We can undertake a comprehensive quality inspection of our products during the sampling process as well as during production. EMC (electromagnetic compatibility), IP (ingress protection) and other product-specific tests are frequently run in our laboratory. Besides the basic dimensional measuring and impact resistance measuring we can inspect other product features through testing such as glow-wire, weather resistance, luminous flux and components’ water absorption. Our products comply with the requirements set forth by the relevant European standards and therefore bear the CE sign . Furthermore, they are also certified by independent, accredited institutes and thus they also have the ENEC sign.

On today’s market of luminaires a producer’s success is determined by the quality of its products and whether they work safely and reliably. In the light of this, our production is driven by the principle of manufacturing good quality products, which is ensured by careful scrutiny and continuous improvement of our processes from purchase of components to delivery of our products. Our luminaires are equipped exclusively with good quality components and each single piece is tested using a 100% electricity test.

n As one of Europe’s largest GRP (glass fibre reinforced polyester) consumers, our company processes more than 5.000 tons of raw material annually. This makes us – after the automobile industry – the continent’s largest consumer of GRP. Thanks to our plant giving place to more than 40 pressing machines (with a pressing force from 150 to 2000 tons), we are able to manufacture products of the size of a match-box to that of the size of a cabinet. The GRP (called also SMC) is processed in high temperature and under great pressing force in the tool where it (after about 1.5- 2 minutes) solidifies. As a result, we get a product with perfect features.

Polyester belonging to the group of thermosetting plastics has great mechanical characteristics and its stability of size and shape at changing temperatures is excellent, far better than in case of other plastics (e.g. polycarbonate); additionally, it is also a good electrical insulator. It is most widely used where there is a need for a component that is light and resistant such as in the automobile industry, aviation and ship industry and in the production of luminaires.

n We extended our machinery portfolio with a brand new Thermoset Injection Moulding (BMC) machine with 200 tons of press force. On this BMC machine we are able to produce various products for the middle voltage and home appliances markets made of Bulk Moulded Compound (BMC) material. n With our injection moulding machines (with a pressing force from 900 up to 1200 tons) we process several hundred tons of thermoplastics annually, such as PC (polycarbonate), PMMA (polymethylmethacrylate).

With these machines we produce UV resistant diffusers designed with respect to their optical characteristics. We have vast experience in the production and handling of transparent as well as opalised thermoplastic polymers.

n The sealing of our products is done with the use of a two-component polyurethane foam that is applied with the help of an automatized production line. This allows us to manufacture products with an IP rating of 65, 66, 67 or 69 according to the needs of our customers. Benefits of this technology include swift production and reliable quality. In addition to our three foaming machines, a fourth one has been recently installed where we use a silicone foam with unique features.

n Coextrusion is a complex extrusion process in which the machine can extrude two materials of different colours at the same time (merged within the tool). Its main advantage is that the optical part of the luminaire

can be clear or opalised while the back of the extruded profile can be any other colour, usually white or grey. The machine has an extrusion speed of 0.8–3 m/min – depending on the construction. The raw materials we use are PC or PMMA . In the lighting business we use it for manufacturing extruded profiles applied at tubular luminaires such as in case of our newly developed, 793-Multiproof, too. Coextrusion offers several advantages to our company as an exciting field of technology. New dimensions are opening in product development that are limited only by imagination. This resulted in the expansion of our product portfolio . We expect that the installation of the new extruder line will provide our company with further business opportunities and new target markets .

n The assembly of our luminaires takes place in our assembly workshop at the highest level. The Kanban system ensures that all the necessary components are at disposal according to needs, thus contributing to an efficient assembly process. All of our assembled luminaires are 100% checked for quality and functionality . n Numerous European companies have transferred the production of their plastic products to us. We have assumed our partners´ production successfully whether it is GRP or thermoplastics processing. Nothing expresses the trust of our partners placed in us better than the fact that such projects resulting from production transfers account for 30% of our revenue.

We have gained great experience in the maintenance and repair of moulds producing plastic components, thanks to the fact that we look after our own as well as our partners’ moulds. Our mould shop has all the facilities necessary account for maintaining and repairing the moulds, which helps us to provide ongoing maintenance work of several hundred moulds. It is our extensive know-how, experience and expert knowledge acquired over the years that help us orchestrate a complex transfer of production very often requiring significant technological development – from design through sampling process to the successful realization of the project – in a professional manner ensuring our partner that the production is in safe and competent hands.

CUSTOMISED LUMINAIRES IBV’s expertise in tooling, luminaire housing manufacture, diffuser technology and electronics means we have all the skills, knowledge and capability to develop customised products for our partners. You may have specific requirements like: n Different lighting levels n Alternative design life n Various input voltages n Built-in sensors n Emergency lighting, or n Options for advanced controls IBV will be your partner in developing a specific lighting product and/or a product range with all test certificates and supporting documentation. ADVANCED LIGHTING SOLUTIONS The world is rapidly changing with the drive for energy efficiency and IBV is constantly innovating and adapting to meet these changes for our partners and customers. Today, IBV offers bespoke and customised lighting solutions for both new build projects and retrofit lighting in order to: n Adjust colour temperatures during the day n Harvest daylight with auto dimming n Auto test emergency lighting IBV luminaires can be provided with control options such as: n 0-10V dimming, DALI n Wireless n Networked etc.

The following table presents a summary of options available today by luminaire type.

Strength- ened ceiling brackets

Extra long lifetime

Colour temperature changing

5-pole Connec- tors

3-pole Connec- tors

Available with LED tubes

Product family

Motion sensor

Daylight harvest

Wireless control

110 Volt

Class II protection

Through wiring

Emergency kit

DALI

PoE

870-Inspire GRP

870-Inspire PC

870-Inspire NB

870-Inspire +/-

870-Inspire Air

870-Farmer

771-Favourite

* *

771-Orient +50°C

771-Extreme -30°C

771-Ventila

771-Farmer

775-PC

793-Multiproof

872-Entry GRP

872-Entry PC

872-Entry NB

792-XSlide

Available On request *The luminaires can be delivered after successful tests. Not available

The marketing materials for the above, either printed or on-line, are continously changing. Therefore, the overview below is just to highlight some of the main versions and devices that can be combined/used with our luminaires. We would be pleased to develop your advanced lighting options upon your request.

Motion sensor, corridor function

Lighting control

Daylight harvesting

Power over Ethernet (PoE) Smart Network

PoE

DALI

Wireless communication

Extra long lifetime (100,000 hours)

Changing of correlated colour temperature

Mains voltage 110V

110V

Strengthened mounting brackets

Special 5-pole connectors enabling quick (in-line) installation

Special 3-pole connectors enabling quick (in-line) installation

LED Available

with LED tubes

Class II protection

Quick installation

Emergency lighting

Through wiring

LEGEND

Symbols of concerning certification marks:

Symbols concerning the application:

’CE’ mark of product conformity: Conformity mark documenting conformity verification of product with all EU harmonising provisions ’ENEC11’ marks of product quality: Licence mark indicating product conformity with European standards for lectrical safety of product ’HACCP’ mark: Hazard Analysis Critical Control Points, the declaration of conformity with legal norms for food industry ‘DLG-approved’ test mark: The light fitting complies with the relevant requirements of the German Agricultural Society (DLG) and may be installed in agricultural buildings

Luminaires with this symbol are double insulated (Class II protection)

Luminaires with this mark are suitable for direct installing on normal flammable building materials, according to DIN 4102 or similar materials which have an ignition temperature of at least 200° Luminaires bearing this symbol have limited surface temperature and are suitable for use in premises which are susceptible to dust and fibres.

Glow wire test 850°C

Protection level against external impact

IKxx

Symbols concerning the built-in components:

Symbols concerning IP protection:

Equipped with LED

Protected against splashing water

Protected against jet water

Luminaires equipped with electronic control gear

Protected against immersion (1m)

Dustproof

Luminaires equipped with dimmable electronic control gear

Dust-tight

Dust-tight + protected by a nozzle against enclosure from any direction shall have no harmful effects Dust-tight + protected against powerful water jets Dust-tight + immersed in water under defined conditions of pressure and time Dust-tight + protection against high-pressure and high-temperature water directed towards the luminaire from any direction

Dimmable LED luminaires

1-Phase through wiring

3-Phase through wiring

Luminaires with emergency module

IP69

RESISTANCE TO CHEMICALS Since the aggressive agents in liquid or gas form can destroy the plastic parts of the lighting fixtures, increased attention must be paid to the selection of the proper materials. The following table will help in this selection. It contains the most frequently used chemicals. More information can be found on our website (www.ibv.hu).

PMMA GRP diffuser diffuser housing PC

housing

INORGANIC ACIDS

Battery acid ........................................ +++ Bromic acid ........................................ O Hydrochloric acid up to 20% ......... +++ Hydrochloric acid over 20% .......... Nitric acid up to 10% ........................ +++ Nitric acid between 10% and 20%...... ++ Nitric acid over 20% ......................... O Sulphydric acid .................................. +++ Sulphuric acid up to 50% ............... Sulphuric acid up to 70% ............... ++ Sulphuric acid over 70% ................. O Sulphurous acid up to 5% .............. ++ ORGANIC ACIDS Acetic acid up to 5% ........................ ++ Acetic acid up to 30% ..................... O Butyric acid ........................................ O Citric acid ............................................ ++ Lactic acid .......................................... ++ BASIC COMPOUNDS Ammonia 0,005% * .......................... +++ Milk of lime ......................................... +++ Synthetic basic compounds .......... +++ Sodium hydroxide up to 2% .......... +++ Sodium hydroxide up to 10% ......... +++ SOLVENTS Acetone ............................................... O Ketone .................................................. O Chlorofenol ......................................... O Chloroform ......................................... O Methylene Chloride .......................... O Dioxane ................................................ O Ether ..................................................... O Ethyl Acetate ..................................... O Phenol .................................................. O Methyl-ethyl ketone ......................... O Turpentine ........................................... ++ Pyridine .............................................. O Carbon tetrachloride ....................... O Xylene .................................................. O

+++

+++ +++

CHEMICALS

PMMA GRP diffuser diffuser housing PC

housing

ALCOHOLS

+++ +++

+++

Alcohol up to 30% ............................ +++ Alcohol concentrate . ....................... O Methanol ............................................. O Glycerine ............................................. +++ Glycol ................................................... +++ AQUEOUS SOLUTIONS Sea water ............................................ +++ Hydrogen Peroxide up to 40% ..... O Hydrogen Peroxide over 40% ....... O Metal salts and their aqueous solutions.. +++ Salt solutions . .................................... +++ GASES Carbon dioxide .................................. Carbon monoxide ............................. +++ HYDROCARBONS Benzene ............................................... O Diesel oil .............................................. +++ Petroleum Ether ................................ +++ Aliphatic Hydrocarbons .................. ++ Aromatic Hydrocarbons ................. O OILS Aniline .................................................. O Machine-tool oils ............................... O Diesel oil .............................................. O Brake oil ............................................... O Flammable acid oils ......................... O Camphor oil ........................................ O Lubricating oil .................................... ++ Silicone oil ........................................... +++ Paraffin oil ........................................... ++ Saturated mineral oil ........................ O

+++

O O

+++

O O

+++ +++

+++

+++ +++ +++ +++ +++

+++

++ ++

O O

+++ +++

+++

+++ +++ +++

+++ +++

++ ++

+++

O O

++ ++

+++ +++

O O O O O O O O O O

O O O O O

+++

++ ++

O O O O

+++ +++

+++

O O O

+++

+++ +++ +++

+++

O O O

+++

Before selecting the product, please check the chemical environment for the lighting application. The above table re- fers to an ambient temperature of 25°C±10°C. The chemical resistance is only valid if there are no mechanical effects which may cause surface deformation, elongation or evolution of capillary cracks. Legend: +++ resistant ++ limited resistance O not resistant

* Occupational Exposure Limit - . EC (2000)

It is recommended to consult the manufacturer before any product is selected for potentially chemically aggressive applications.

GENERAL CONDITIONS OF WARRANTY Our products are continuously developing and hence we reserve the right to make technical modifications of the dimensions, technical data, weight and construction stated without prior written notice! PRODUCT SEGMENTATION LED products: For our LED lighting products, we provide 5-3-2 years of warranty , depending on the product as detailed below: LED products with a 5-years warranty: n All our products in classic construction with injected silicone gaske t (except for the 870-Inspire Air and the 771-Ventila product families) n 870-Farmer , 771-Farmer product families - in case the customer has ordered the products with the extended 5-year warranty n 793-Multiproof extruded product family n 792-XSlide extruded product family - in case the customer has ordered the products with the extended 5-year warranty LED products with a 3-years warranty: n All our products in classic construction with non-aging polyurethane gasket n 870-Farmer , 771-Farmer product families - in case the customer has ordered the products with a 3-year warranty n 792-XSlide extruded product family - in case the customer has ordered the products with a 3-year warranty Our LED products with a 2-years warranty: n We provide a 2-year warranty on the 870-Inspire Air and 771-Ventila product families. Products designed for T5/T8 tubes: n We provide a 2-year warranty on our luminaires for T5/T8 fluorescent tubes . Remarks: Regarding any other products not stated above and/or variations on a product – such as luminaires equipped with emergency battery kit or sensor – the above extended warranty period is not applicable.

In case of versions other than the above, individual written contract with the client shall be applied.

Date of implementation*: 01.12.2022 (Note: The warranty period must always be checked on the basis of the document in force at the time of the despatch of the product.)

The luminaires presented in this catalogue are available as unassembled sets (without electrical components) on request.

LED

CLASSIC CONSTRUCTION 870-INSPIRE GRP

870-INSPIRE NB

870-INSPIRE PC

PREMIUM LED RANGE

TOP-PREMIUM QUALITY

IMPACT RESISTANT

NARROW BEAM FOR HIGH CEILINGS

| 20

| 12

| 16

870-INSPIRE +/-

870-FARMER

870-INSPIRE AIR

FOR EXTREME HIGH AND LOW TEMPERATURES

FOR OUTDOOR APPLICATION

CHEMICALLY RESISTANT

| 32

| 24

| 28

771-FAVOURITE

771-EXTREME -30°C

771-ORIENT +50°C

PROFESSIONAL PREMIUM

FOR HIGH TEMPERATURES

FOR LOW TEMPERATURES

| 45

| 37

| 41

771-VENTILA

775-PC

771-FARMER

FOR OUTDOOR APPLICATION

CHEMICALLY RESISTANT

IMPACT RESISTANT

| 54

| 47

| 51

EXTRUDED PROFILE

793-MULTIPROOF

FOR FOOD INDUSTRY

| 59

EXPLOSION- PROOF

SAFE-EX

| 62

FOR EX ZONE 2, 22

CLASSIC CONSTRUCTION

872-ENTRY GRP

872-ENTRY PC

872-ENTRY NB

STANDARD LED RANGE

PROFESSIONAL STANDARD

IMPACT RESISTANT

NARROW BEAM FOR HIGH CEILINGS

| 66

| 70

| 74

EXTRUDED PROFILE

792-XSLIDE

EXTRUDED, STANDARD QUALITY

| 79

RETROFIT LED 771-PRO LT

RETROFIT LED 775-PRO LT

RETROFIT LED TUBES

FOR LED TUBES

| 82

| 84

870-INSPIRE GRP High-end dust and waterproof luminaires with LED modules. Synergy of art and technology Inspiring design in professional quality. YOUR MAIN BENEFITS: Gear tray integrated into the diffuser Cost-efficient and user-friendly installation even without disassembling the luminaire

Mounting Instruction Video

NO LIMITS

GRP PC

GRP PMMA

FIELD OF APPLICATION: Thanks to the construction principles of the gasket, the closing system and the diffuser our LED fixtures ensure a high grade of protection (IP66, on request IP67) against dust, contamination and water permeation. In accordance with their IP rating they can be widely used to illuminate spaces with dusty and humid environments. When using outdoors, the fittings should be protected against direct sunlight and adverse weather conditions. Under 0°C the application of a venting plug or a venting cable gland is necessary, as well as the silicone gasket is recommended. TECHNICAL DESCRIPTION AND BENEFITS: n Housing: It is made of flame retardant GRP - glass fibre reinforced polyester (on request suitable for 850°C glow wire test, too), in light grey (RAL7035) colour. The glass fibre reinforced polyester has a very good temperature resistance, mechanical stability. Furthermore, it is a good electrical insulator resisting the impacts of several chemicals and the impacts of weather conditions. Its stability of size and shape at changing temperatures is excellent. n Diffuser: Available in PC - injection moulded opalised Polycarbonate (high mechanical strength and high heat and shock resistance) or in Acrylic - injection moulded opalised PMMA (unique non-aging properties, high chemical resistance). Further benefits: - Extremely high light transmissivity (up to 90%) - Homogenous, well-balanced light dispersing (no shadows) - Keeping the usual, well-known features of the diffuser such as chemical and heat resistance, mechanical features, UV stabilization etc. - Universal width (no single and twin) simplifies the light calculation. n The gasket between the diffuser and the housing is available in two versions: - Injected endless silicone foam - Non-aging PU (polyurethane) endless foam n Fixing the diffuser to the body: With stainless steel clips. n Gear tray (reflector): The gear tray is integrated into the diffuser thus enabling a cost-efficient and user- friendly installation even without disassembling the luminaire. White powder coated steel sheet, the LED modul mounting positions according to Zhaga standards or customized. n Electrical components: The adequate power supply is ensured with the electronic driver.

Option:

Main technical options

Our new opalised diffuser made of UV-stabilized material achieves an outstanding light transmissivity up to 90%. This great light permeability offers high efficacy (up to 160 lm/W) emitted from the luminaire

To protect the LED board the gear tray is integrated into the diffuser thus enabling a cost-efficient and user-friendly quick installation even without disassembling the luminaire.

The stainless steel clips stay in their position during installation and can be released by bare hands.

Compatible with all optional accessories and smart solutions

Installation friendly construction: The strap ensures the suspension of the gear tray and the diffuser during installation.

In order to optimize the thermal management of the luminaire and to maximize the lifetime of the LED modules, the driver is placed into the body without direct contact to the gear tray.

The gear tray , made of white powder coated steel sheet according to Zhaga standards, is integrated into the diffuser . With 870-Inspire GRP - depending on customer requirements - we can reach different levels of luminous flux from 2700 up to 14000 lumen and a maximum efficacy of 160 lm/W . Details see: For more details please see technical data.

The injected silicone gasket with enhanced resistance ensures a maximum chemical and weather resistance even under tough conditions. This endless foam sealing ensures the high IP protection up to IP67.

OPTIONS FOR CABLE ENTRY:

Cable gland

IP66 grommet

2 min

The Rapid Connector enables the electrical connection without disassembling the luminaire.

1.a

1.b

Ways of installing (options): With strengthened (0,6 mm) stainless steel mounting brackets. 1.a They are easy-to-install onto the ceiling or the wall (in horizontal position). 1.b In case of vertical positioning, special screws keep the mounting brackets tight avoiding the luminaire from sliding.

2. Suspension on chains, wire ropes etc. with stainless steel mounting brackets and with hooks Easy installation: Adjustable distance of the mounting brackets (they can be positioned laterally on the housing)

Technical data (extract) Products with a 5-year warranty Power (W)

Luminare total luminous flux - emitted (lm) PC or PMMA

Lifetime L80B10 (Ta=35°C)

Lum. efficacy (lm/W) PC or PMMA

Lifetime L70B50 (Ta=35°C)

A (mm)

B (mm)

Weight (kg)

CRI

EEI

Lumnium EU with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 21/25/29/35 3100/3800/4300/5000 143

>80 > 72 000 h* > 72 000 h* 1174 700+/-76 2 D >80 > 72 000 h* > 72 000 h* 1454 980±76 2,2 D >80 > 72 000 h* > 72 000 h* 1174 700+/-76 2 D >80 > 72 000 h* > 72 000 h* 1454 980±76 2,2 D >80 > 102 000 h > 102 000 h 1174 700+/-76 2 C >80 > 102 000 h > 102 000 h 1454 980±76 2,2 C >80 > 102 000 h > 102 000 h 1174 700+/-76 2 C >80 > 102 000 h > 102 000 h 1454 980±76 2,2 C

870 5ft (1500mm) 24/31/37/44 3800/4700/5500/6300 870 4ft (1200mm) 21/27/32/38 3300/4100/4800/5400 870 5ft (1500mm) 28/36/43/51 4500/5500/6300/7300

143 143 143

Lumnium EU PRO with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 20/25/31/36 3400/4100/5000/5700 158

870 5ft (1500mm) 21/26/32/37 3500/4400/5200/6000 870 4ft (1200mm) 18/23/27/32 3100/3800/4500/5300 870 5ft (1500mm) 25/30/36/43 4200/5300/6300/7300

162 165 170

Lumnium EU HF (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 61 8300 135

>80 > 72 000 h > 72 000 h 1174 700+/-76 2 D >80 > 72 000 h > 72 000 h 1454 980±76 2,2 D

870 5ft (1500mm)

10400

135

Philips Fortimo HV6 HF 3klm/ft (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 74 11300 152

>80 > 100 000 h > 64 000 h 1174 700+/-76 2 C >80 > 100 000 h > 64 000 h 1454 980±76 2,2 C

870 5ft (1500mm)

14000

152

* The application of through-wiring may influence the Ta. Max.

Further options:

On request:

110V

DALI

Schematic drawing with main dimensions

102

Photometric curves: 870-Inspire GRP, 4ft (1200mm), Lumnium EU, 24W, 3500lm, PMMA

870-Inspire GRP, 5ft (1200mm), Lumnium EU HF, 77W, 10400lm, PMMA

150°

180°

150°

180°

150°

120°

Luminaire customisation and the options of advanced controls are presented on page 5

90°

500

160

60°

240

1000

30°

0°

30°

0°

30°

C0 / C180

cd / 1000 lm

C90 / C270

C0 / C180

cd / 1000 lm

C90 / C270

870-INSPIRE PC High-end dust and waterproof luminaires with LED modules. Synergy of art and technology Inspiring design in professional quality. YOUR MAIN BENEFITS: Gear tray integrated into the diffuser Cost-efficient and user-friendly installation even without disassembling the luminaire

NO LIMITS

PC PC

PC PMMA

FIELD OF APPLICATION: Thanks to the construction principles of the gasket, the closing system and the diffuser our LED fixtures ensure a high grade of protection (IP66) against dust, contamination and water permeation (Optionally available in IP67). In accordance with their IP rating they can be widely used to illuminate spaces with dusty and humid environments Thanks to its enhanced impact resistance , 870-Inspire PC is especially suitable for applications, where a high IK impact rating is required. When using outdoors, the fittings should be protected against direct sunlight and adverse weather conditions. Under 0°C the application of a venting plug or a venting cable gland is necessary, as well as the silicone gasket is recommended. TECHNICAL DESCRIPTION AND BENEFITS: n Housing: It is made of flame retardant injection moulded Polycarbonate (PC) in light grey (RAL7035) colour (suitable for 850°C glow wire test too). Polycarbonate has very high mechanical strength and allows us to reach an excellent shock resistance. n Diffuser: Available in PC – injection moulded opalised Polycarbonate (high mechanical strength and high heat and shock resistance – up to IK10). As an option, injection moulded acrylic (PMMA) diffuser in opal version is available. Further benefits: - Extremely high light transmissivity (up to 90%) - Homogenous, well-balanced light dispersing (no shadows) - Keeping the usual, well known features of the diffuser such as chemical and heat resistance, mechanical features, UV stabilization etc. - Universal width (no single and twin) simplifies the light calculation. n The gasket between the diffuser and the housing is available in two versions: - Injected endless silicone foam - Non-aging PU (polyurethane) endless foam n Fixing the diffuser to the body: With stainless steel clips. n Gear tray (reflector): The gear tray is integrated into the diffuser thus enabling a cost-efficient and user- friendly installation even without disassembling the luminaire. White powder coated steel sheet, the LED modul mounting positions according to Zhaga standards or customized. n Electrical components: The adequate power supply is ensured through electronic driver.

IK 08

Option:

Main technical options

To protect the LED board , the gear tray is integrated into the diffuser thus enabling a cost-efficient and user-friendly quick installation even without disassembling the luminaire.

The stainless steel clips stay in their position during installation and can be released by bare hands.

Compatible with all optional accessories and smart solutions

Installation friendly construction: The strap ensures the suspension of the gear tray and the diffuser during installation.

In order to optimize the thermal management of the luminaire and to maximize the lifetime of the LED modules, the driver is placed into the body without direct contact to the gear tray.

The gear tray , made of white powder coated steel sheet according to Zhaga standards, is integrated into the diffuser . With 870-Inspire PC - depending on customer requirements - we can reach different levels of luminous flux from 3000 up to 14000 lumen and a maximum efficacy of 163 lm/W . For more details please see technical data.

The injected silicone gasket with enhanced resistance ensures maximum chemical and weather resistance even under tough conditions. This endless foam sealing ensures the high IP protection up to IP67.

OPTIONS FOR CABLE ENTRY:

Cable gland

IP66 grommet

2 min

The Rapid Connector enables the electrical connection without disassembling the luminaire.

1.a

1.b

2 Suspension on chains, wire ropes etc. with stainless steel mounting brackets and with hooks. Easy installation: Adjustable distance of the mounting brackets (they can be positioned laterally on the housing)

Technical data (extract) Products with a 5-year warranty Power (W)

Luminare total luminous flux - emitted (lm) PC or PMMA

Lum. efficacy (lm/W) PC or PMMA

Lifetime L80B10 (Ta=35°C)

Lifetime L70B50 (Ta=35°C)

A (mm)

B (mm)

Weight (kg)

CRI

EEI

Lumnium EU with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 2ft (600mm) 19/24 2700/3300 142

>80 > 72 000 h* > 72 000 h* 615 300±25

0,9 D

870 4ft (1200mm) 21/25/29/35 3100/3800/4300/5000 870 5ft (1500mm) 24/31/37/44 3800/4700/5500/6300 870 4ft (1200mm) 21/27/32/38 3300/4100/4800/5400 870 5ft (1500mm) 28/36/43/51 4500/5500/6300/7300

143 143 143 143

>80 > 72 000 h* > 72 000 h* 1174 700 +/- 76 2 D >80 > 72 000 h* > 72 000 h* 1454 980+/- 76 2,2 D >80 > 72 000 h* > 72 000 h* 1174 700+/-76 2 D >80 > 72 000 h* > 72 000 h* 1454 980+/- 76 2,2 D >80 > 102 000 h > 102 000 h 1174 700+/-76 2 C >80 > 102 000 h > 102 000 h 1454 980+/- 76 2,2 C >80 > 102 000 h > 102 000 h 1174 700+/-76 2 C

Lumnium EU PRO with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 20/25/31/36 3400/4100/5000/5700 158

870 5ft (1500mm) 21/26/32/37 3500/4400/5200/6000 870 4ft (1200mm) 18/23/27/32 3100/3800/4500/5300 870 5ft (1500mm) 25/30/36/43 4200/5300/6300/7300

162 165

170 >80 > 102 000 h > 102 000 h 1454 980+/- 76 2,2 C

Lumnium EU HF (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 61 8300 136

>80 > 72 000 h > 72 000 h 1174 700+/-76 2 D >80 > 72 000 h > 72 000 h 1454 980+/- 76 2,2 D

870 5ft (1500mm)

10400

135

Philips Fortimo HV6 HF 3klm/ft (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 74 11300 152

>80 > 100 000 h > 64 000 h 1174 700+/-76 2 C >80 > 100 000 h > 64 000 h 1454 980+/-76 2,2 C

870 5ft (1500mm)

14000

152

* The application of through-wiring may influence the Ta. Max.

Further options:

On request:

110V

DALI

Schematic drawing with main dimensions

102

Photometric curves: 870-Inspire PC, 4ft (1200mm), Lumnium EU, 24W, 3500lm, PC

870-Inspire PC, 5ft (1500mm), Lumnium EU HF, 77W, 10400lm, PC

150°

180°

150°

180°

150°

Luminaire customisation and the options of advanced controls are presented on page 5

120°

90°

400

100

600

800

150

1000

60°

200

1200

250

1400

30°

0°

30°

0°

30°

C0 / C180

cd / 1000 lm

C90 / C270

C0 / C180

cd / 1000 lm

C90 / C270

870-INSPIRE NB High-end dust and waterproof luminaires with LED modules and with narrow beam optics. Synergy of art and technology. Perfect choice for high ceilings! YOUR MAIN BENEFITS: Narrow beam luminaire, suitable for high ceilings, with a transparent diffuser and narrow beam optics Ideal alternative to high bay fixtures , in a more cost-effective performance

NO LIMITS

GRP PC

GRP PMMA

PC PC

PC PMMA

FIELD OF APPLICATION: Thanks to the construction principles of the gasket, the closing system and the diffuser our LED fixtures ensure a high grade of protection (IP66) against dust, contamination and water permeation. In accordance with their IP rating they can be widely used to illuminate spaces with dusty and humid environments. When using outdoors, the fittings should be protected against direct sunlight and adverse weather conditions. Under 0°C the application of a venting plug or a venting cable gland is necessary, as well as the silicone gasket is recommended. TECHNICAL DESCRIPTION AND BENEFITS: n Housing: Available in flame retardant GRP - glass fibre reinforced polyester (on request suitable for 850°C glow wire test too), in light grey (RAL7035) colour. The glass fibre reinforced polyester has a very good temperature resistance and mechanical stability. Furthermore, it is a good electrical insulator resisting the impacts of several chemicals and weather conditions. Its stability of size and shape at changing temperatures is excellent. Or also available in flame retardant injection moulded polycarbonate (PC) (suitable for 850°C glow wire test), in light grey (RAL7035) colour. This material has very high mechanical strength and allows us to reach an excellent shock resistance. n Diffuser: Available in PC - injection moulded transparent Polycarbonate (high mechanical strength and high heat and shock resistance) or in Acrylic - injection moulded transparent PMMA (unique non-aging properties, high chemical resistance). With a transparent diffuser a 40° narrow beam radiation angle is achievable for high bay applications. Further benefits: - Extremely high light transmissivity (up to 93%) - Homogenous, well-balanced light dispersing (no shadows) - Keeping the usual, well known features of the diffuser such as chemical and heat resistance, mechanical features, UV stabilization etc. - Universal width (no single and twin) simplifies the light calculation. n The gasket between the diffuser and the housing is available in two versions: - Injected endless silicone foam - Non-aging PU (polyurethane) endless foam n Fixing the diffuser to the body: With stainless steel clips. n Gear tray (reflector): The gear tray is integrated into the diffuser thus enabling a cost-efficient and user- friendly installation even without disassembling the luminaire. White powder coated steel sheet, the LED modul mounting positions according to Zhaga standards or customized. n Electrical components: The adequate power supply is ensured through electronic driver.

Option:

Main technical options

Narrow beam optics

Our transparent diffuser made of UV-stabilized material achieves an outstanding light transmissivity up to 93% . This great light permeability offers high efficacy (up to 157 lm/W) emitted from the luminaire.

To protect the LED board , the gear tray is integrated into the diffuser thus enabling a cost-efficient and user-friendly quick installation even without disassembling the luminaire.

The stainless steel clips stay in their position during installation and can be released by bare hands.

Compatible with all optional accessories and smart solutions

In order to optimize the thermal management of the luminaire and to maximize the lifetime of the fixture , the driver is placed into the body without direct contact to the gear tray.

Installation friendly construction: The strap ensures the suspension of the gear tray and the diffuser during installation.

The gear tray , made of white powder coated steel sheet according to Zhaga standards, is integrated into the diffuser . With 870-Inspire NB - depending on customer requirements - we can reach different levels of luminous flux up to 10400 lumen and a maximum efficacy of 165 lm/W . For more details please see technical data.

The injected silicone gasket with enhanced resistance ensures maximum chemical and weather resistance even under tough conditions. This endless foam sealing ensures the high IP protection up to IP67.

OPTIONS FOR CABLE ENTRY:

Cable gland

IP66 grommet

2 min

The Rapid Connector enables the electrical connection without disassembling the luminaire.

1.a

1.b

Ways of installing (options): With strengthened (0,6 mm) stainless steel mounting brackets. 1.a They are easy-to-install onto the ceiling or the wall (in horizontal position). 1.b In case of vertical positioning, position fixing screws keep the mounting brackets tight avoiding the luminaire from sliding.

2. Suspension on chains, wire ropes etc. with stainless steel mounting brackets and with hooks . Easy installation: Adjustable distance of the mounting brackets (they can be positioned laterally on the housing)

Technical data (extract) Products with a 5-year warranty Power (W)

Luminare total lumi- nous flux - emitted (lm) PC or PMMA

Lifetime L80B10 (Ta=35°C)

Lum. efficacy (lm/W) PC or PMMA

Lifetime L70B50 (Ta=35°C)

A (mm)

B (mm)

Weight (kg)

CRI

EEI

Lumnium EU with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 21/27/32/38 3300/4100/4800/5400 143

>80 > 72 000 h* > 72 000 h* 1174 700 +/- 76 2 D >80 > 72 000 h* > 72 000 h* 1454 980 +/- 76 2,2 C

870 5ft (1500mm) 28/36/43/51 4500/5500/6300/7300

143

Lumnium EU PRO with a DIP switch driver (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 18/23/27/32 3100/3800/4500/5300 165

>80 > 102 000 h > 102 000 h 1174 700+/-76 2 D >80 > 102 000 h > 102 000 h 1454 980+/-76 2,2 C

870 5ft (1500mm) 25/30/36/43 4200/5300/6300/7300

170

Lumnium EU HF (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 61 8600 165

>80 > 72 000 h > 72 000 h 1174 700+/-76 2 D >80 > 72 000 h > 72 000 h 1454 980 +/- 76 2,2 C

870 5ft (1500mm)

10800

170

Philips Fortimo HV6 HF 3klm/ft (CCT: 4000K, on request other CCTs are available) 870 4ft (1200mm) 74 11600 157

>80 > 100 000 h > 64 000 h 1174 700 +/- 76 2 D >80 > 100 000 h > 64 000 h 1454 980 +/- 76 2,2 C

870 5ft (1500mm)

14500

157

* The application of through-wiring may influence the Ta. Max.

Further options:

On request:

110V

DALI

Schematic drawing with main dimensions

102

Photometric curves: 870-Inspire NB, 5ft (1500mm), Philips Fortimo HV6 HF, 92W, 14500lm, PMMA

With the use of a transparent diffuser a 40° narrow beam radiation angle is can be achieved in case of high bay applications.

150°

180°

150°

Luminaire customisation and the options of advanced controls are presented on page 5

120°

90°

320

60°

480

30°

0°

30°

C0 / C180

cd / 1000 lm

C90 / C270

870-INSPIRE +/- High-end dust and waterproof luminaires with LED modules. Professional quality suitable for wide application 2-in-1: Error-free functioning at extreme ambient temperature YOUR MAIN BENEFITS: A professional luminaire adapted for extremely high and extremely low ambient temperatures. (Ta: -30 to +60 °C) for wide usage, that fulfils the strongest quality requirements.

Mounting Instruction Video

NO LIMITS

PC PC

GRP PC

FIELD OF APPLICATION: Thanks to the construction principles of the gasket, the closing system and the diffuser our LED fixtures ensure a high grade of protection (IP66) against dust, contamination and water permeation. In accordance with their IP rating they can be widely used to illuminate spaces with dusty and humid environments. Thanks to its enhanced temperature resistance , 870-Inspire +/- is especially suitable for applications, where error-free functioning at high and low ambient temperature is desired (industrial plants, cold stores, in countries with subtropic climate…etc.) When using outdoors, the fittings should be protected against direct sunlight and adverse weather conditions. Under 0°C the application of a venting plug or a venting cable gland is necessary. TECHNICAL DESCRIPTION AND BENEFITS: n Housing: Available with PC or GRP body , in light grey (RAL7035) colour. In case of PC: It is made of flame retardant injection moulded polycarbonate (PC) - suitable for 850°C glow wire test too-, the Polycarbonate has very high mechanical strength and allows us to reach an excellent shock resistance. In case of GRP: It is made of flame retardant GRP - glass fibre reinforced polyester - on request suitable for 850°C glow wire test, too. The glass fibre reinforced polyester has a very good temperature resistance and mechanical stability. Furthermore, it is a good electrical insulator resisting the impacts of several chemicals and weather conditions. Its stability of size and shape at changing temperatures is excellent. n Diffuser: Available in PC - injection moulded opalised polycarbonate (high mechanical strength and high heat and shock resistance). Thanks to its enhanced impact resistance , 870-Inspire +/- is especially suitable for applications, where a high IK impact rating at extreme ambient temperature is required. Further benefits: - Extremely high light transmissivity (up to 90%) - Homogenous, well-balanced light dispersing (no shadows) - Keeping the usual, well known features of the diffuser such as chemical and heat resistance, mechanical features, UV stabilization etc. - Universal width (no single and twin) simplifies the light calculation. n The gasket between the diffuser and housing is Injected endless silicone foam . n Fixing the diffuser to the body: With stainless steel clips. n Gear tray (reflector): The gear tray is integrated into the diffuser thus enabling a cost-efficient and user- friendly installation even without disassembling the luminaire. White powder coated steel sheet, the LED modul mounting positions according to Zhaga standards or customized. n Electrical components: The adequate power supply is ensured through electronic driver.

Option:

Main technical options

Our new opalised diffuser made of UV-stabilized material achieves an outstanding light transmissivity up to 90% . This great light permeability offers high efficacy (up to 141 lm/W) emitted from the luminaire.

To protect the LED board , the gear tray is integrated into the diffuser thus enabling a cost-efficient and user-friendly quick installation even without disassembling the luminaire.

The stainless steel clips stay in their position during installation and can be released by bare hands.

Compatible with all optional accessories and smart solutions

Installation friendly construction: The strap ensures the suspension of the gear tray and the diffuser during installation.

In order to optimise the thermal management of the luminaire at high ambient temperatures, the driver is fixed to the gear tray with a heat sink plate . Thus heat sensitive LED components function properly up to Ta +60 °C .

Extra-long (double) lifetime of the driver and high luminous flux even at extreme ambient temperatures are your benefits.

The gear tray , made of white powder coated steel sheet according to Zhaga standards, is integrated into the diffuser . With 870-Inspire +/- - depending on customer requirements - we can reach different levels of luminous flux up to 10400 lm and a maximum efficiency of 153 lm/W . For more details please see technical data.

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