Board Converting News, September 23, 2024

BoardConverting Serving the North American Corrugated and Folding Carton Industries for 40 years September 23, 2024 VOL. 40, NO. 39

Commencement Bay Sets New Levels In Graphic Excellence BY DAN BRUNTON One of the largest Independent box makers in the Pacific Northwest, Commencement Bay Corrugated (CBC), delivers high-quality packag- ing, graphics, sheets, and high levels of service to customers through- out the northwest and North America. From the 360,000-square-foot facility in Orting, Washington, CBC produces over 1 billion square feet of corrugated boxes and sheets per year. From their full line-up of state-of-the-art equipment and experienced staff to supply strategy and scheduling, their philosophy is focused on supporting the core val- ues of unsurpassed quality and customer service. Founded in 1980 by Ferd Nist and John Kiehl, CBC’s roots in the

BDC Acquires USDG Corona, CA Assets

WHAT’S INSIDE 6 x x 8 x x 12 x x 26 x x 3 SUN Automation Partners With Versor Engineering 6 BGSU Gifted Zünd Digital Cutter From ICPF 10 Finn MacDonald Presented 12 Box Manufacturing Olympics Winners Awarded At SCE Santa Ana, California based Blower-Demp- say Corporation (BDC), a manufacturing and distribution company in the consumer pack- aging industry, announced the acquisition of US Display Group’s (USDG) Corona, California assets. BDC said the acquisition positions itself as a market leader in the digital printing and high-end graphics packaging space. It aligns with BDC’s strategic objectives, which include market expansion and aggressive growth through innovation, new technology and en- hanced product capabilities and capacity. “This acquisition represents a significant step forward for Blower-Dempsay Corpo- ration as we look to expand our reach and broaden our capabilities,” said Brad Jordan, President of BDC. “The opportunity to add digital solutions and fulfillment capabilities creates market op- portunities we have been looking to add for years,” said Jim Dempsay, Vice President of BDC. “Any time you have the opportunity to add a talented team and expand your foot- print while enhancing your capabilities, you must give it strong consideration. US Display CONTINUED ON PAGE 3 AICC Member Champion Award

region and in packaging go much deeper. A wholly and equally owned joint venture of Seattle Tacoma Box Company and Pacific Box Compa- ny, CBC traces its roots back through six generations of family owner- ship. In 1889, Jacob Nist founded what would become Seattle Tacoma Box Company and John Kiehl founded Pacific Box Company in 1971. Today, both companies, and subsequently CBC are still under the lead- ership of the founding families with the founders’ sons Rob Nist and Brett Kiehl serving as rotating president, while Ferd and John continue to serve on the company’s Board of Directors. “The commitment to the business and our customers starts at the top of leadership and flows down through everyone in the organiza- tion,” says Matt Nagy, Plant Operations Manager, Commencement Bay Corrugated. “The ongoing growth and capital investment that goes CONTINUED ON PAGE 26 Matt Nagy, plant operations manager, and his crew at Commencement Bay Corrugated in Orting, Washington.

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In the coming weeks, the Corona location will be re- branded under Pacificorr Graphics & Displays, a division of BDC. BDC, founded in 1973, is a family owned, industry leading manufacturing and distribution company special- izing in corrugated solutions, folding cartons, industrial packaging distribution, flexible films and packaging engi- neering. US Display Group is an independent designer and manufacturer of custom point of purchase displays and packaging. Originally founded in 1984, it has been part of the Four M family of packaging businesses since 2006. SUN Automation Group Partners With Versor Engineering Glen Arm, Maryland based SUN Automation Group an- nounced a strategic partnership with Versor Engineering. This collaboration brings advanced Specialty Folder Gluer machines and tape applicators to the packaging industry across the US and Canada. This collaboration allows both companies to deliver more comprehensive solutions to corrugated manufacturers worldwide. “Partnering with Versor Engineering is a game-changer for both companies and our customers,” said Chris Kyger, President of SUN Automation Group. “By combining our expertise with Versor’s innovative machinery, we are not

AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. REGION 42# Kraft liner 26# Semi-Chem. Medium $ 900.00-925. 00 $ 825. 00 -$850.00 U.S. Average CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton. 42# Kraft Liner 26# Semi-Chem Medium East $970.00 $960.00 West $1,015.00 $995.00 REGION

BDC Acquires (CONT’D FROM PAGE 1)

Group’s Corona facility does exactly that. We look forward to exploring new opportunities with our customers, while maintaining the highest level of quality, service and sup- port they have come to expect over the last 51 years,” said Jim Blower, CEO of BDC. “We are excited to continue to develop our strategic relationship with BDC as a function of this transition,” said Greg Moore, President of USDG. “They are the perfect fit to take what we have built in the Corona facility and ex- pand on it. We look forward to continuing this collabora- tion for the benefit of our respective customers and other constituencies.”

CONTINUED ON PAGE 4

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September 23, 2024

SUN Partners (CONT’D FROM PAGE 3)

only expanding our offerings but also reinforcing our com- mitment to delivering the most advanced, reliable solu- tions in the corrugated packaging industry.” Founded over 30 years ago, Versor Engineering is a manufacturer of machines for the folding carton and cor- rugated packaging industries. Designed, engineered, and manufactured in Bydgoszcz, Poland, Versor’s solutions have earned a reputation for quality and precision with over 300 successful installations across Europe, including multi-installations in integrated box plants. Specialty Folder Gluers are the cornerstone of Versor’s product lineup, providing unmatched adaptability and effi- ciency for a wide range of packaging applications. These compact yet robust machines ensure high-quality folded and glued products, meeting the stringent standards of modern packaging. “Partnering with Versor allows us to broaden our prod- uct offering and provide even greater value to our cus- tomers,” said Greg Jones, Executive Vice President at SUN Automation Group. “Versor’s Specialty Folder Gluers and tape applicators are a perfect complement to our existing product line.” SUN Automation Group will provide comprehensive sales, service, support, and inventory of essential parts in Maryland for Versor Engineering’s products in the US and Canada.

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September 23, 2024

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BGSU Receives New Zünd Digital Cutter Funded By ICPF The International Corrugated Packaging Foundation (ICPF) announced its continued support of Bowling Green State University’s (BGSU) Packaging and Prototyping (P&D) Lab with a full grant of brand-new equipment. The newly installed Zünd Digital Cutter G3 M-2500 replaces equipment previously donated by ICPF in 2011, which enabled the establishment of the P&D Lab to service students in BGSU’s Visual Communication Technology (VCT) program. In replacing equipment that had reached the end of its functional life, this cutting table will allow the VCT program to continue building applied learning oppor- tunities for students. “ICPF was delighted to provide the grant and place-

ment of this machine at BGSU,” said ICPF President, Caitlin Salaverria. “ICPF’s long-standing partnership with BGSU has pro-

moted student awareness of corrugated packaging industry careers and allowed students to develop structural and graph- ic design skills to meet the needs of our industry. This donation will allow the VCT program to continue those efforts with nine courses affected by the new digital cutting table.” Through the VCT program, many BGSU alumni have gone on to achieve success- ful careers in corrugated packaging. “The experience from BGSU’s packag- ing lab and co-op program helped me find my passion for packaging design. Over the last decade I have excelled in the corrugat- ed industry because of the programs that BGSU was able to offer their students,” said Michael Flores, Packaging Design, Graphics & Lab Coordinator, Green Bay Packaging, Fremont, Ohio. Laney Fugett, Teaching Professor and Donna Trautman, Associate Professor add- ed, “The VCT Packaging and Prototyping Lab (P&P Lab) has been an integral part of our applied curriculum since the beginning of our relationship with ICPF that yielded the establishment of the lab in 2011-12. “We have worked continually to keep up the integrity of our commitment and the new Zünd digital cutting table ensures that we can provide relevant exposure for our students from design to the advanced manufacturing aspect of the corrugated packaging industry. “This lab empowers students from all levels to have hands-on experiences that will help prepare them for employment as they become skilled and knowledgeable in best practices. With this ICPF grant of CONTINUED ON PAGE 8

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September 23, 2024

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BGSU Receives (CONT’D FROM PAGE 6)

Box Shipments ( U.S. Corrugated Product Shipments) Industry Shipments In Billions of Square Feet Month June 2024

a digital cutting table, the VCT program will continue to be committed partners to benefit the corrugated industry through our educational pursuits.” Salaverria said that as an industry sponsored foun- dation, ICPF has worked for almost 40 years to advance

Year

Actual

Percent Change Avg Week Percent Change

2024 2023

30.635 33.080

-7.4

7.659 7.518

1.9

Industry Total

Year-to Date

June 2024

Year

Actual

Percent Change Avg Week Percent Change

2024 2023

189.589 189.478

0.1

7.464 7.459

0.1

Industry Total

Containerboard Consumption (Thousands of Tons)

Year

Month

Percent Change Year-to-Date Percent Change

2024 2023

2.5331 2.7016

-6.2

15.5229 15.5207

0.0

Container Board Inventory - Corrugator Plants (Thousands of Tons)

Corrugator Plants Only

Date

Percent Change Weeks of Supply

Percent Change

June May

2.2316 2.3155

-3.6

3.8 3.5

8.5

Shipping Days

student and faculty knowledge of the industry and to pro- mote development of a highly trained workforce. “We’ve provided over $13 million in donations of equipment and grants to universities through our Univer- sity Awards Program and look forward to continuing our efforts over the coming years,” she said.

Year

Month

Year-to-Date

2024 2023

20 22

127 127

SOURCE: Fibre Box Association

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September 23, 2024

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Independent II’s MacDonald Given 2024 AICC Member Champion Award Finn MacDonald of Louisville, Kentucky based Indepen- dent II, was presented with AICC’s 2024 Member Cham- pion Award on Tuesday, September 10, during AICC’s

“Finn and his employees were fantastic in opening the doors to Independent II last fall when our meeting was held in Louisville,” said AICC Outgoing Chairman Matt Da- vis in presenting the award to MacDonald. “It is because of members like Finn and members that came before us who have that same entrepreneurial spirit that the AICC has been successful for the past 50 years.” Registration Open For AICC West Coast Golf Tourney In Irvine, CA The AICC West Coast Golf Tournament is set for Novem- ber 12 at the Strawberry Farms Golf Club in Irvine, Califor- nia. Strawberry Farms Golf Club combines the rural beauty and tranquilty of the surrounding area with the challenge of true championship golf. As the premier golf course in Orange County, Strawberry Farms offers a challenging and fun location for golf enthusiasts and corporate groups. The par-71, 6,700-yard golf course is set amid canyons and wetlands and offers stunning vistas across the 35-acre reservoir, and rolling greens surrounded by wildlife and natural vegetation. The event opens at 9:30 a.m. followed by a shotgun start at 11 a.m. A reception is set for 3:00 p.m. followed by awards and dinner at 4:00 p.m. Single golfer registration is $300; a golf foursome is $1,200. For more information, contact Laura Mihalick at lmihalick@aiccbox.org.

Awards and Recognition Breakfast held at SuperCorrExpo in Orlando, Florida. The annual award is given to the AICC member who has gone “above and beyond” to promote AICC membership and the value of the association. Matt Davis, left, and Finn MacDonald

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September 23, 2024

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Box Manufacturing Olympics Winners Honored During SuperCorrExpo In Orlando, Florida Back by popular demand, TAPPI’s CorrPak Competition and AICC’s De- sign Competition joined forces for the 2024 Box Manufacturing Olym- pics. The competition was open to all TAPPI/AICC members from around the globe who produce corrugated, rigid box and folding cartons, and their suppliers. Packaging schools and universities were invited to partic- ipate and all entries were prominently displayed during SuperCorrExpo

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September 8-12 at the Orange County Convention Center in Orlando, Florida. Entries were evaluated by the BMO judges based on various criteria, including design, quality, graphic excellence, technical difficulty and innovative application, among others. Arvco Container Group won the Attendees Choice Award for their custom food trays. Vanguard Com- panies won the Best of the Industry Corrugated Printing award for their PopSockets Grip & Go Target Endcap while Peachtree Packaging & Dis- play took home the Best of the Industry Corrugated Structure for their Bodyarmor Stadium. To see a full list of the winners, visit supercorrexpo.org .

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Fosber Celebrates 25th Annual MNF Party, Hrubesky’s Retirement Green Bay, Wisconsin based Fosber America celebrated its 25th Annual Monday Night Party in fantastically fabu- lous Fosber fashion on Monday, September 9, at the Man- go Tropical Café Orlando during SuperCorrExpo 2024. The company again spared no expense in renting out the entire venue for the private event, complete with an extensive open bar, a delicious buffet, exciting entertain- ment, great networking and of course, Monday Night Foot- ball, which was enjoyed on screens throughout.

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Longtime Fosber employee, Paul Hrubesky, above in black shirt, with several of his Fosber colleagues, and below, center and barely visible, as he is swarmed with affection and appre- ciation by the entire Fosber team.

That’s why the engineers at ARC International have focused their skills and talents on crafting perfect matches between the components that must work in tandem on your flexo folder gluers and die-cutters: • Anilox Rollers and Ink Chambers • Anilox and Wiper Rollers • Feed and Pull Rollers • Glue and Meter Rollers You can achieve the press speeds and print quality you need to fill your most demanding orders by pairing your team with The ARChitects of Flexo . Contact ARC today to learn how these engineered matches of flexo folder gluer and die-cutter components (new or reconditioned) can help you achieve a more perfect union of production and profits.

The long-standing tradition of having the Monday night celebration has grown to become one of the most antic- ipated “off-campus” events of the SuperCorrExpo expe- rience and the perfect opportunity for Fosber to thank its many customers, colleagues, employees and guests throughout the industry. The year’s event was extra special as it also celebrat- ed the retirement of Paul Hrubesky, Fosber’s longtime sales executive and one of the corrugated industry’s most knowledgeable and popular personalities. As a souvenir, Fosber employees and guests were treated to a custom-designed tropical shirt with images of

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Hrubesky in various stages of celebration. For more information, visit fosber.com .

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September 23, 2024

Registration Open For PACK EXPO International In Chicago Registration is open for PACK EXPO International set for November 3-6 at McCormick Place in Chicago, Illinois. The event offers solutions to food packaging and processing challenges from over 2,500 exhibitors. Making its PACK EXPO International debut, Sustainabil- ity Central will explore packaging sustainability and what it

on various vital topics from experts at Amazon, Conagra, Clorox, Dow, Nestle, the Consumer Brands Association, Conagra, and other major industry players. Additionally, Sustainability Central will feature displays from Virginia Tech, the University of Florida, Clemson University, PMMI Business Intelligence, and AMERIPEN among others, sharing their latest planet-friendly innova- tions, research, and best practices. “We’ve intentionally partnered with companies, exhib- itors, and vendors to integrate sustainability into every component of PACK EXPO International, including ed- ucational programming, show features, and how we do business as the largest packaging and processing event this year,” says Laura Thompson, PMMI’s vice president of Trade Shows. In addition to the new and expanded education and show navigation resources, attendees can expect the return of familiar features and initiatives to support their eco-conscious efforts: • Sustainability focused educational sessions will take place at the Innovation Stage, Processing Innovation Stage, and Industry Speaks. • The Reusable Packaging Pavilion will feature Reusable Packaging Association member companies demon- strating sustainable packaging solutions to help re- duce waste, cut costs, and gain supply chain efficiency. To register, visit https://shorturl.at/ReGab . Discount registration/US badge mailing deadline is October 11.

means to brands. This show floor destination will include expert speakers and a look at actionable, sustainable solu- tions in manufacturing, materials, recovery, logistics, ana- lytics, and design. With over 20 educational sessions at Sustainability Central, attendees can gain critical insights

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September 23, 2024

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Golden West Packaging Unleashes Innovation

City of Industry, California based Golden West Packaging Group, formed around six years ago through the acquisi- tion of Cal Sheets, operates as part of a partnership con- sortium. Golden West Packaging comprises around ten converting plants, with the Golden West Stockton site be- ing the sole plant equipped with a corrugator, supplying various flutes to plants in Northern California and Wash- ington state.

The Stockton plant faced challenges with its under-uti- lized eProductivity Software Escada corrugator control system. With the leadership of Darwin Featherstone, Op- erations Manager, the company embarked on a strategic approach to re-awaken the system, improve the reliability of its corrugator, and address operational challenges.

“When I came on board at Cal Sheets, we attempted to update the Escada system; we discovered that many of our materials and hardware were obsolete. We proposed to corporate to purchase the new system to receive the benefits of better quality, faster run speeds, and more reli- ability,” comments Darwin. Golden West Stockton adopted a two-pronged ap- proach: fully utilizing the existing Escada system’s capa- bilities and holding the OEM accountable for machine status. Darwin continues, “The team from Escada came in prepared with a set of goals, ready to achieve them. We CONTINUED ON PAGE 20

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Golden West Packaging (CONT’D FROM PAGE 18)

assisted with our maintenance team. “I was impressed with the professionalism and dedica- tion – they were accommodating in explaining not only to my maintenance team but to the operators also – it was a structured communication, along the lines of: ‘Here’s what we found,’ ‘Here’s what the system can do for you,’ ‘Here’s how you take care of it,’ and above all ‘This is what needs to make it work.’ Our team appreciated it. “I’ve had a lot of experience with different systems in my 37-year career, and working with Escada was different – the preparation work before going live and the commu- nication between our teams made it smooth.” The installation was a resounding success, highlighted by quick buy-in from the wider business teams and nota- ble improvements in reliability and speed. The upgraded

system facilitated running orders at higher speeds imme- diately after going live Darwin continues, “We had an agriculture job that typ-

ically would run that at about 550 – 560 ft per min, and the day we went live, we ran that same order, 150 to 200 lineal ft per min faster. That was one of the immediate takeaways, and we’ve seen our crews pushing the speeds ever since. “In addition to the increase in speed, we are now experiencing less than 10 mins of downtime per shift. Before the upgrade, our bridge control wasn’t reliable, our sync splice was off, and we would experience many overruns that would lead to paper jams and stoppages. With Escada, we can now see the bridge control function and have dialed in our sync splice settings, which has been a success story. “This combination of higher throughput coupled with reduced waste has meant that we have not worked a whole five-day week since the first full week of Septem- ber (2023) – our MSF per corrugator hour has increased in less time – we’re running what we did in five days now in four – a 20 percent increase in productivity. There’s a big target on our sales teams to win more business. “I take every investment project me- thodically – within the next six months, I should be able to make up this investment cost in just waste savings alone. It’s a solid investment for us.” The partnership approach with Esca- da yielded positive results based on clear communication and a dedication to suc- cess. The company envisions a quick re- turn on investment and plans to explore additional technologies offered by Escada. Darwin concludes, “I’ve always worked with suppliers as a partnership; what I’ve

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Golden West Packaging (CONT’D FROM PAGE 20)

side, you’ll find a wealth of information about corrugated’s history, its diverse applications, a range of common box styles, rules and guidelines governing its effective use, testing procedures ensuring optimal performance, and the circular nature of corrugated’s out- standing environmental record.

experienced with ePS Escada is that we have a great part- nership and consistent communication. We utilize facts and data to drive our decisions… if you can stay consistent and make logical decisions, anything’s possible.” Recognizing its niche focus, Golden West Stockton em- phasizes a scientific approach to upgrades based on facts and data. The company aims to expand its customer base, especially in digital and higher-margin materials, while maintaining a service-driven model with quick turnaround times. Brand recognition is shifting towards “Golden West Stockton” to showcase the organization’s capabilities be- yond Cal Sheets. The company aims to position itself as a service-driven, technologically advanced leader in the industry.

To preorder handbooks, visit fibrebox.com.

Two Sides NA To Hold Membership Webinar

Two Sides North America (TSNA) announced an upcom- ing webinar designed to answer question on how the or- ganization can benefit your organization as members. As such, they invited you to take part in an upcoming webinar, “United for Sustainability: Amplify Your Impact with Two Sides,” at 2:00 p.m. ET on October 2. The session will cover: • Who TSNA is and the impact they make • How Two Sides NA supports the industry and enhanc- es your sustainability story • Valuable research, advocacy, and networking opportu- nities to support your success • The anti-greenwashing campaign and its importance To register, visit https://shorturl.at/POP1G .

Preorders For Fibre Box Handbook Now Available

The Fibre Box Association (FBA) announced the upcoming publication of the organization’s 24th edition of the Fibre Box Handbook. The corrugated industry’s go-to reference is being completely redesigned with extended materials and updated content. The Fibre Box Handbook is a full resource for those who use corrugated or work in the corrugated industry. In-

PRINTCHEK REPRESENTS A NEW FRONTIER IN PRINT QUALITY ASSURANCE FOR THE CORRUGATED CARDBOARD INDUSTRY PrintChek uses a series of line scan cameras to capture an image of each sheet across its entire span before being die-cut. Every sheet's size, rotation, and print quality are then compared to your set “golden standard” to identify defects as small as 2mm like skew, spots, hickeys, smears, color deviation, missing print, and more. Using PrintChek in conjunction with MeasurementChek allows you to remotely monitor production and quality statistics which you can then export via Excel for statistical analysis.

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Adhesive Dispensing and Quality Assurance Solutions Valco Melton :+1 513 874 6550 Info@valcomelton.com | www.valcomelton.com

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Exceptional German Engineering. Unsurpassed Performance.

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STOCK LLM/HP PRECISION LAMINATOR UNIQUELY ENGINEERED FOR MAXIMUM PRODUCTIVITY

• 5,000 sheets per hour • On-the-fly registration • Simple operation • Operator controls at feed and delivery

• Face-up production — superior quality control • Open design provides easy accessibility • U.S.-based service and parts

sales@youngshinusa.com youngshinusa.com 1320 Tower Road, Suite 111 Schaumburg, IL 60173

NORTH AMERICAN SALES & SERVICE (847) 598-3611

Domtar Supports Students, Teachers With School Supply Donations Fort Mill, South Carolina based Domtar announced that employees engaged in local school supply drives and fundraising events to assist students and educators in their communities. They also continued partnerships with customers like ODP Corporation and organizations like Classroom Central to give back to their communities.

“Investing in education through these various site- and company-sponsored programs is something we’re very proud of,” said Steve Henry, president of the paper and packaging business unit. “It’s so important to ensure stu- dents and teachers are equipped for success from the start of the academic year to the end.”

We’ve got our customers covered… …with our fiberglass backed, boltless, full double-wide blankets and an extensive inventory of corrugated parts needed by virtually every box plant in the country. The innovator of the original fiberglass-backed knuckle locking anvil cover, Stafford is the industry’s go-to source for everything corrugated. TM

www.go2stafford.com 800-282-5787 IS THE MANUFACTURER OF STAFFORD ANVIL COVERS ®

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SHINKO SUPER ALPHA

MORE BOXES EVERY MINUTE . . . PERIOD! Since 1955 we have been serving the corrugated industry with both new and used equipment. Now more than ever, we offer practical and affordable solutions to meet the needs of today’s boxmaker.

SHINKO Super Alpha High Speed Quick Set Flexo Folder Gluer

• Fast 2 minute set up • Fast run speeds up to 450 SPM • Fixed frame architecture • Fully servo driven • Set-up while running • Extremely accurate registration • Energy efficient Sizes Available: 23” X 71” to 47” X 106” Available for immediate shipment.

1486 St. Paul Avenue, Gurnee, Illinois 60031 USA 847-949-5900 800-621-4343 www.boxmachine.com

SINCE 1955

Commencement Bay (CONT’D FROM PAGE 1)

CBC’s most recent investments include three new con- verting lines, new BOBST 4-color 924 and 7-color 1228 flexo folder-gluers, and a 7-color Masterline DRO 1628.

into CBC reinforces the pride and dedication to our cus- tomers and everyone in our organization. “We’re equipped to handle practically any graphic re- quirement a customer sends our way,” says Nagy. “And that’s not limited to end user customers. We have invest- ed in technology and equipment that not every box maker has or has a need for on a continual basis. We’re open to partnering with others in the industry who don’t have the same graphic capabilities. For instance, certain proj- ects may involve quantities that are too large for digital but not large enough for pre-print. We can help fill the gap. Converters may have the occasional need for UV coating. We can fill that gap too. We’re accustomed to being an outsource option, whether it’s a short term or long-term arrangement.” Over the past nine years CBC has experienced an al- most complete transformation which included a major building expansion and a new state-of-the-art Fosber 110- inch corrugator in 2018. “Our Fosber can run 5-7 million sq ft a day on two shifts. We offer a wide variety of flutes and board combinations,” says Nagy. “Everything from lightweight E flute to heavy doublewall combinations for produce, seafood, beverage and many other industries. For high graphic print applications, our combinations are typically E, EC, EB and even ET with a clay coat white out- side liner.”

These machines replaced older converting lines and up- dated CBC’s capacity and graphic capabilities to the in- dustry’s latest technology. “We’ve been providing custom- ers with high-graphic flexo print for over twenty years,” says Nagy. “These new machines replaced machines of similar size and function, but they have significantly im- proved graphic capabilities. They take our capabilities to a whole new level. We can provide higher print resolution, enhanced consistency, more high graphic capacity.” In total, CBC currently has eight converting lines includ- CONTINUED ON PAGE 28 JB Machinery ColorDry XL 3000 Final Flexo IR Dryer

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The most complete digital print portfolio for the corrugated industry

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MAXIMIZE DIE CUTTER UTILIZATION

with HIGH-SPEED BREAKING up to 92” maximum operating width

Q Separate bundles with straight, interleaved, and nested die-cut configurations Q Auto-Compensating Gapless Platen, eliminates upper edge roll and marking Q Batch Mode improves speed and stability of narrow bundles Q Smooth excel-decel further enhances bundle stability Q Quick setup with single point order entry

LEARN MORE www.geomartin.com

GEO. M. Martin Company • 1250 67th Street, Emeryville, California 94608, United States 510.652.2200 • Fax 510.652.6447 • email info@geomartin.com The Martin logo and SmartShingle are Trademarks of the Geo. M. Martin Company.

CREATIVE SYSTEMS & SOLUTIONS SINCE 1929

Commencement Bay (CONT’D FROM PAGE 26)

ing a wax cascader and a specialty folder-gluer. CBC has taken advantage of the latest automation, printing, and quality control technology on the new con- verting lines. The 1228 and DRO are both full Bobst lines including Bobst pre-feeders and fully automatic palletiz- ers. Each machine also includes a full complement of JB Machinery products All three lines (including the new Bobst 924) are equipped with JB Machinery’s ColorDry XL3000 Final Flexo IR dryers with AutoDryer Control (ADC). AutoDryer Control automatically controls power output to the dryers removing that responsibility from the operators resulting in at least 20 percent less power usage. In addition to the ColorDry systems on all downs, the 7-color Bobst 1228 and 7 color Bobst DRO 1628 also have JB’s InKomand ink tem- perature management systems which automatically main- tains precise ink temperature, controlling viscosity and pH without operator intervention. Each machine is equipped with JB’s VisionMaster in-press dryer inspection and mon- itoring system. VisionMaster provides real-time video feed of the print areas and dryer surfaces making it quick and easy for operators to identify if and where sheets, debris or other issues may exist without physically visiting each section. Both machines also have JB ColorCure COLD UV systems giving CBC the capability to run a wide range of UV protective coatings and finishes.

JB Machinery ColorDry XL 3000 Final Flexo IR Dryers are equipped with ColorCure COLD UV systems. JB ink tempera- ture management systems automatically maintain precise ink temperature, viscosity and pH.

“Customers come to us for qual- ity products, high graphic printing and outstanding service,” says Nagy. “They expect us to provide consistent high-quality products, consistent color throughout the or- der and from order to order. They know when there is an urgent or unusual request, we will find a way to make it happen. The new con- CONTINUED ON PAGE 30

Our innovative turnkey material- handling solutions help you maximize production, safeguard equipment and improve workplace safety.

4598 State Road 37 | Mitchell, IN 47446 MATERIAL & SCRAP HANDLING SOLUTIONS

Tel 812-558-7965 Fax 812-954-0648 www. INNOVEYANCE .com

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Gluing on Specialty Folder Gluers is Our Specialty

Sustainability initiatives are changing the packaging landscape and Baumer hhs is ready to help you meet those challenges. Our PX1000 cold glue applicator coupled with the new ULT 400 XL are the pair to get it done. The PX1000 runs the widest ranges of non-contact cold glues and the ULT 400 XL verifies the glue dot or bead is in the right place without the aid of UV tracers, no matter the variety of board or thicknesses. Get your corrugated board onboard with Baumer hhs and let us show you how special you are to us.

Contact us at: 937-886-3160 or sales.usa@baumerhhs.com Baumer hhs

10570 Success Lane, Dayton, Ohio 45458

Commencement Bay (CONT’D FROM PAGE 28)

Board Converting NEWS INTERNET DIRECTORY

verting lines together with the JB Machinery product port- folio play into meeting all these goals.” In addition to offering a wide range of production op- tions, CBC strives to maximize their efficiency while reduc- ing their power consumption. In one project they replaced all their ‘high bay lighting’ with LED equivalents resulting in a 42 percent reduction in their lighting energy con- sumption.

ADVANTZWARE www.advantzware.com

Advantzware provides a comprehensive system to address the business management needs of the independent box business, as well as the ERP requirements of full scale pack- aging plants and integrated companies. With modules for estimating, scheduling, production, inventory and account- ing, this scalable system supports companies that produce corrugated boxes, folding cartons, point of purchase dis- plays, assembled partitions, and paperboard products. AIR CONVEYING CORPORATION www.accfilter.com Air Conveying Corporation is a leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than sim- ply a sales organization, we have complete control over the quality of material and products which make up your pro- posed system. Our equipment is found in printing, folding carton and corrugated plants throughout the world. We've been designing, manufacturing and engineering pneumatic conveying systems since 1984. We partner with our customers to ensure they operate efficiently and guar- antee our systems meet or exceed their specifications. ASDI specializes in full pull-through systems trim separators, and NFPA compliant systems with full electronic controls. AMTECH SOFTWARE www.amtechsoftware.com AIR SYSTEMS DESIGN, INC. www.airsystemsdesign.com Amtech offers the industry’s most innovative and com- prehensive corrugated and packaging ERP, integrated scheduling software, and engineered automation technol- ogy. For over 30 years, Amtech has kept our customers competitive in an ever-changing economy with customer digital storefronts and workflows, business intelligence, automated scheduling for corrugators, converting and shipping, proactive roll stock and inventory management. APEX INTERNATIONAL www.apexinternational.com World’s largest Anilox and Glue & Metering roll manufac- turer, providing the widest selection of corrugated engrav- ings and complementary services. Anilox engraving options available from our North American manufacturing facility include elongated 75°, 60°, 45°, plus Apex’s patented GTT technology. Glue rolls are produced with Hardened Stain- less Steel and a max TIR of 10 µ for Single, Double Facers.

Matt Nagy and crew (above) at JB Machinery controls. Fosber 400 product corrugator lines are designed to guarantee maxi- mum flexibility of the production process.

“We want to run an operation as efficiently as possible,” says Nagy. “That includes reducing our energy consump- tion, running the machines as fast as we can with minimal waste, while producing outstanding graphics and quality, and automating tasks where possible. “The level of technology and automation JB’s products bring to the operation all play a role in maximizing our ef- ficiency as well as our quality. In addition to saving ener- gy, ADC and InKomand lighten the task load on our crews and allow them to focus on other important production tasks.” He continues, “We build a strong bond and relation- ship with all our customers. Some of them have been with us from the very start. Some even predate CBC as cus-

ALBANY INTERNATIONAL www.albint.com

Albany International has a corrugator belt for every appli- cation. Our reputation for durable performance is the trade- mark of the most dependable belts in service today.

CONTINUED ON PAGE 32

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Your source for complete corrugators

Customized corrugators to meet your plant’s production goal

BW Papersystems Marquip Ward United

contact@bwpapersystems.com • bwpapersystems.com

Commencement Bay (CONT’D FROM PAGE 30)

Board Converting NEWS INTERNET DIRECTORY

tomers of Seattle Tacoma Box or Pacific Box customers. And we try to develop that same partner-relationship with our vendors like JB Machinery. We’ve worked together on projects since 2011 when we added the first IR dryers to our Apstar. Their team, products, service and support are top-notch.” These latest investments reinforce CBC’s commitment to continual growth and improvement. “The commitment that CBC’s ownership has to this business is very clear to everyone that works here,” says Nagy. “It’s easy to be optimistic about the future of the business when you see the ongoing growth and invest- ments made in the business. And we’re fortunate to have an experienced and capable team here at CBC that makes it all work.” What about the future of Commencement Bay Corru- gated and parent companies? “We’re definitely not standing still. One thing is for sure about our ownership team, they’re always looking for new opportunities. These recent investments open a lot of po- tential avenues for future growth,” Nagy said.

ARC INTERNATIONAL www.ARCInternational.com

ARC International is a world leader in the manufacturing of roller products for flexography. The latest nano-technology laser engraving in our NC and NV manufacturing facilities ensures superior quality and consistency in anilox rollers.

AES (ADVANCED EQUIPMENT SALES) www.aesales.net

AES is a leading full-service provider of integrated convey- ance systems specializing in scrap, trim, and dust. AES en- gineers custom scrap systems and works as a partner in process improvement to help businesses achieve greater profitability, productivity, and sustainability. Products include balers, shredders/hoggers, core shredders, filters, fans, and specialized dust control and collection systems. AES is the ex- clusive distributor for the AirShark Rotary Material Separator. For a wide variety of new and used equipment on to- day’s market, visit our website at www.acm-corp.com. BAUMER HHS CORPORATION www.baumerhhs.com hhs is a global leader in advanced gluing, camera verifica- tion and quality assurance systems for the packaging indus- try. Zero-defect quality and elevated production speeds are key parameters in the manufacturing of corrugated boxes. With hhs Xcam Box Monitoring and non-contact flap gluing of corrugated board, hhs offers every option for quality as- surance in the production of boxes with flexo folder gluers. AMERICAN CORRUGATED MACHINE www.acm-corp.com BLOWER APPLICATION COMPANY (BLOAPCO) www.BloApCo.com BloApCo has served the corrugated industry since 1933 with a variety of scrap handling solutions, including Hori- zontal Floor Shredders, Trim Cutters, and Material Handling Fans and Conveying Systems. BloApCo Shredders allow for continuous shredding and pneumatic removal of sheet waste stacks of all sizes, roll slab, cores, and carton scrap.

International Paper CEO Andy Silvernail Elected Chairman

Memphis, Tennessee based International Paper an- nounced that its board of directors elected Andy Silvernail as Chairman of the International Paper Board of Direc- tors in addition to his role as Chief Executive Officer ef-

fective October 1. Mark Sutton, who has continued to serve in the role of Chairman of the Board since retiring as CEO in May, will retire from the Board on September 30. “On behalf of the Board of Di- rectors, I’d like to thank Mark for his many years of service to IP and for his

Andy Silvernail

leadership as Chairman and CEO. During his tenure, he strengthened the company’s balance sheet and focused the portfolio. He leaves behind a strong legacy, and we wish him and his family all the best,” said International Pa- per Lead Director Chris Connor. “Additionally,” Connor added, “we are pleased that Andy is taking on the role of Chairman of the Board. In just four months with IP, he is off to a terrific start and has the team aligned on implementing our strategy. Andy has a clear plan for unlocking the company’s potential to drive results and achieve excellence for our employees, cus- tomers and shareholders.” Silvernail joined International Paper as CEO in May 2024. He has two decades of experience leading global companies in the manufacturing and technology sectors. He previously worked at KKR & Co., Inc., a global in-

CORRUGATED MACHINERY SPECIALISTS www.cmsretrofits.com

Leading manufacturer and installer of quality retrofits, up- grades and replacement parts for S&S and Prime Flexo Folder Gluers. Specialists in reconditioning of S&S Flexo Folder Gluers, including ink, air and electrical systems.

CORRUGATOR BELT SERVICE LLC www.corrugator.com

Serving the corrugated box industry since 1991, Chicago- based Corrugator Belt Service LLC maintains corru- gator belts for peak board quality and performance.

CONTINUED ON PAGE 34

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