PRODUCT OVERVIEW
FEATURE
WHAT IS IT?
ADVANTAGE
END USER BENEFIT
• Process of recording and storing the torque & fastening data
• Automate data collection • Data centralization • Uniform data • Accurate real-time and historical information • Ensures correct torque is applied • Eliminates risk in the process • Prevent fastening failures • Real-time monitoring and error detections • Detects cross-threading, omissions, unfinished rundowns
• Ensure conformity with quality standards & regulatory compliances • Accumulate fastening data efficiently into a database • Capturing and analyzing data • Document the assembly process • Ensure high-quality standards • Improve productivity & quality • Safeguards against fastening failures • Prevent defects • Reduce scrap rates • Improve production efficiency • Monitor the assembly process • Enhance process reliability & efficiency • Reduce processing time • Improve consistency and quality • Decrease downtime • Increase production rate • Reduce tooling costs • Minimize the number of workstations • Optimize workstation cycle time • DC integrates with existing process control software • Real-time monitoring and notifications • Digital signals for communication with external devices such as PLC • Maximize production capacity • Lower production lead times & bottlenecks. • Flexible and agile to respond to demand shifts • Tool data management • Predictive tool maintenance. • Improve productivity and profitability • Gain visibility into fastening process data • Optimize manufacturing process • Ensures fastening precision and accuracy • Enhance the detection of fastening errors • A documented and traceable torque tool
Data Collection
• Mistake-proofing • Implementation of fail-safe process and mechanism
Error- Proofing
Automation and production monitoring system
event on the controller. A bar code scanner can scan the bar code to trigger the correct event and capture and record the data for each run down by assigning a bar code to a fastening event. This capability is an error-proofing tech - nique that permanently links the fastening data with the right part. Combined with built-in error-proofing software, the automation tools offer maximum production results and product oversight. And by providing documented fas- tening results, these precision tools also make regulatory compliance effortless. Error-proofing the assembly process by auto - matically verifying the scanned part against a predefined fastening process or real-time verifi - cation will provide substantial savings in rework, repair, and even recall costs.
• Count the number of screws delivered • Detect and display fastening errors
Screw Counting
Assembly automation and line monitoring control systems are critical aspects of modern assembly line production. Manufacturing products with consistent quality requires automation equipment to execute production tasks with high precision and repeatability—the foundation of process control. Automation techniques and equipment enable manufacturers to achieve and maintain process uniformity. A flexible automation system can assemble, process, monitor, and prevent fastening errors. Instead of tinkering with human process variables, a smart screwdriver system is inherently well suited for automation process and effectively integrate with line control devices for a well-balanced production line. Enhance efficiency with a bar code scanner Adding a bar code scanner option to the torque control system allows the operator to instantly select and activate a programmed fastening
• Program assembly sequences & torque tolerances for each fastener • Group similar processes
• Create standardize fastening workflows • Optimize the tightening process • Streamline assembly workflow processes
Process Control
and assign a set of standardized tasks
• Achieve multiple fastening tasks with one tooling system
• A single tool system replaces up to 15 tools • Increase tooling efficiency • Lean manufacturing
Productivity
• Enables integration for line control monitoring techniques • 4.0 MES system ready
• Monitor fastening processes and tasks • Industry 4.0 equipped automation tool • Replace manual processes • Easy integration into a production line • Reduce production costs and time
I/O Interface
• Industrial fastening automation • Intelligent process automation
Automation
• Fastening torque data analysis • Performance metrics & equipment effectiveness • Data-driven manufacturing
Torque Data Analysis
• Standard Deviation, • Mean, Average, CP, CPK analytics
• Tool equipped with a transducer inside
• Transducer is constantly measuring torque in real-time and feeding data back into the system. • High degree of precision
Transducerized Tools
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