WFXH Pages

WaveMill WFXH

■ General Features The WFXH Series is complete with high performance multi-functional cutters that use a WFX series insert s to support roughing at high feed rates and other milling applications. ■ Features (1) Stable, high-efficiency machining due to insert's superior sharpness (2) Various milling applications are supported (ramping, helical milling) (3) Various inserts for the WFX series can be used

Cutting force: High sharpness realises stable cutting

Chips: Small, curly chips at low cutting temperature

2,000

WFXH Type (R1.6-G Chipbreaker)

1,500

1,000

500

WFXH Type

Competitor's Product A Competitor's Product B

0 WFXH Type Competitor's Product

Part Material: 1050 Tool: WFXH12063RS (5 flutes) Cutting Conditions: v c =200m/min, f z =1.0mm/t, a p =0.5mm, a e =44mm, Dry

Part Material: 1050 Tool: WFXH12063RS, SOMT120416PDER-G (ACP200) Cutting Conditions: v c =200m/min, f Z =1.0mm/t, a p =1mm, a e =35mm, Dry

■ Grade Application Range

Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

Work Material

Grade

Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

ACP100

ACK200

ACP200

Cast Iron

ACK300

Steel

ACP300

DL1000

ACM200

Non-Ferrous Metal

Stainless Steel

ACM300

The letters "C" and "P" at the end of each grade indicate the coating type.

: CVD,

: PVD, Blank: Uncoated

■ Chipbreaker Selection

G Type P M K

Work Material

L Light Cutting

L Type

H Type

S Type

↑

G General-purpose (Standard)

Chipbreaker

H Heavy Cutting

Features

Low Cutting Force

General-purpose Type

High Strength Type

Sharp Edge

Cutting Edge Cross Section

10°

20°

15°

25°

Cutting Edge Strength → Large

Main Chipbreaker General Purpose to Interrupted Milling

Roughing, Heavy Interrupted Cutting and Hardened Steel Milling

Light Cutting, Low Rigidity Milling and Reduction of Burrs

For Non-Ferrous Metals

Applications

H137

WaveMill WFXH Type

■ Precautions for Use (1) Precautions for Corner Finishing * Corners have remaining material or over-cut portion with respect to the expected corner profile.

Fig 1

Fig 2

over-cut portion

Insert

Remaining material

Corner Radius

WFXH08000RS Corner Radius

SOMT08 ○○ 04- □ SOMT08 ○○ 12- □ Remaining material over-cut portion Shape Remaining material over-cut portion Shape Remaining material over-cut portion Shape 2.0 1.41 0 Fig 1 1.30 0 Fig 1 1.21 0 Fig 1 2.5 1.30 0.02 Fig 2 1.19 0.01 Fig 2 1.09 0 Fig 1 3.0 - - - - - - 0.98 0.05 Fig 2 SOMT08 ○○ 08- □

WFXH12000RS Corner Radius

SOMT12 ○○ 04- □ SOMT08 ○○ 16- □ Remaining material over-cut portion Shape Remaining material over-cut portion Shape Remaining material over-cut portion Shape Remaining material over-cut portion Shape 2.0 2.58 0 Fig 1 2.48 0 Fig 1 2.37 0 Fig 1 2.25 0 Fig 1 2.5 2.47 0 Fig 1 2.37 0 Fig 1 2.25 0 Fig 1 2.14 0 Fig 1 3.0 2.36 0 Fig 1 2.26 0 Fig 1 2.14 0 Fig 1 2.11 0 Fig 1 3.5 2.24 0.01 Fig 2 2.14 0 Fig 1 2.03 0 Fig 1 1.91 0 Fig 1 4.0 - - - 2.03 0.04 Fig 2 1.91 0.03 Fig 2 1.8 0.01 Fig 2 SOMT12 ○○ 08- □ SOMT12 ○○ 12- □

■ Precautions for Use (2) The minimum machining diameter DC differs depending on the insert used. We recommend using WFXH Type large nose radius inserts.

KWW DCB DCSFMS

WFXH12-RS

DCX

Metric Size ( mm )

Inch Size (Inch)

DC R0.4 R0.8 R1.2

DCX

Body Cat. No.

DCX

R0.4 10.4 17.4 25.4 35.4 35.4 48.4 16.6 26.6 39.5

R0.8 10.9 17.9 25.9 35.9 35.9 48.9 17.1 27.2 40.0

R1.2 11.5 18.5 26.5 36.5 36.5 49.5 17.5 27.7 40.4

R1.6

Q Q Q Q Q Q

WFXH08025M12Z2 WFXH08032M12Z3 WFXH08040RS WFXH08050RS WFXH08050RS-Z6 WFXH08063RS WFXH12040M12Z3

25 32 40 50 50 63 40 50 63

WFXH31000EW03 WFXH31250EW04

1.0000 .4252 .4449 .4685 1.2500 .6752 .6949 .7185 1.5000 .9252 .9449 .9685

WFXH31500R WFXH32000R

1.4134 1.4331

2.0000

1.4567

18.1 28.2 41.1

WFXH12050RS WFXH12063RS

H138

WaveMill WFXH Type ■ Ramping and Helical Milling

ø D For minimum diameter

ø D For maximum diameter

Ramping Angle

Min. Diameter, Max. Diameter

Ramping Angle

Max Diameter DCX (Inch/ mm )

Helical Milling (inch)

Max Diameter DCX

Ramping

Insert Cat. No.

Min. Dia. Max. Dia. Maximum Ramping Angle

1.000 1.250

1.419 1.934 1.916 2.434 2.414 2.934

1.5° 0.5°

40 50 63 40 50 63 40 50 63 40 50 63

2.204 3.110 2.992 3.898

1°

SOMT12 ○○ 04 - □

0°30'

1.500 0.5° 2.000 Impossible Impossible Impossible 25 1.378 1.929 1°30' 32 1.929 2.480 0°30' 40 2.559 3.110 0°30' 50 Impossible Impossible 0°30' 63 Impossible Impossible Impossible

Impossible Impossible Impossible

2.204 3.071 2.992 3.858 4.016 4.882 2.165 3.032 2.953 3.819 3.976 4.843 2.165 2.992 2.953 3.779 3.976 4.803

1°30'

SOMT08 ○○ 04 - □

SOMT12 ○○ 08 - □

1°

0°30' 2°30' 1°30'

SOMT12 ○○ 12 - □

1°

1.000 1.250 1.500 2.000

1.405 1.921 1.901 2.421 2.400 2.921 3.379 3.902 1.378 1.850 1.929 2.441 2.559 3.071 3.346 3.858 4.370 4.882 1.390 1.908 1.887 2.408 2.385 2.908 3.365 3.889 1.339 1.850 1.889 2.402 2.519 3.032 3.307 3.819 4.331 4.842

3.0° 1.5° 1.0° 0.5°

3°30'

SOMT12 ○○ 12 - □

2°

1°30'

SOMT08 ○○ 08 - □

25 32 40 50 63

3°

1°30'

1°

0°30' 0°30'

1.000 1.250 1.500 2.000

4.0° 2.5° 1.5° 1.0°

SOMT08 ○○ 12 - □

25 32 40 50 63

4°30' 2°30' 1°30'

1°

0°30'

■ Maximum Depth of Cut when Plunging

Insert Cat. No.

Maximum Depth of Cut a e (max)

SOMT08 SOMT12

6mm 10mm

a e (max)

Lower the feed rate when plunging.

■ Recommended Cutting Conditions

ø25

ø32

ø40

ø50

ø63

Insert Grade

Cutting Speed v c (SFM)

Insert Cat. No.

Work Material

a p (inch)

f z (IPT)

a p (inch)

f z (IPT)

SOMT08 0.0315 0.0315 0.0315 0.0315

0.0315 0.0315 0.0315 0.0315

P General Steel Below 200HB P Alloy Steel Below 45HRC M Stainless Steel 304, etc.

ACP200 330-720

SOMT12

0.0394 0.0394 0.394 0.0394 0.0394 0.0394

SOMT08 0.0275 0.0315 0.0275 0.0315

0.0275 0.0315 0.0275 0.0315

ACP200 260-650

SOMT12

0.0315 0.0394 0.0315 0.0394 0.0315 0.0394

SOMT08 0.0315 0.0275 0.0315 0.0275

0.0315 0.0275 0.0315 0.0275

ACM300 260-540

SOMT12

0.0394 0.0315 0.0394 0.0315 0.0394 0.0315

SOMT08 0.0315 0.0394 0.0315 0.0394

0.0315 0.0394 0.0315 0.0394

K Cast Iron FC, FCD

ACK300 330-720

SOMT12

0.0394 0.0472 0.0394 0.0472 0.0394 0.0472

SOMT08 0.0197 0.0197 0.0197 0.0197

0.0197 0.0197 0.0197 0.0197

H Hardened Steel Below 50HRC

ACK300 135-360

SOMT12

0.0236 0.0315 0.0236 0.0315 0.0236 0.0315

· The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50 machine tools.

· The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions ( a p , f z ). When tool overhang is more than L/D=5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions ( a p , f z ).

H139

WaveMill WFXH Shellmill & Endmill - 8mm Inserts

Steel

Stainless Steel

Cast Iron

Non-Ferrous Metal

Exotic Alloy

Radial

–6°

Rake Angle

Axial

6°

Fig 1

KWW DCB DCSFMS

Fig 2

DCX Shellmill Body with Applicable Insert: SOMT08

● USA stocked item

 : Worldwide Warehouse Item

Dimensions (inch / mm )

Max. Dia. DCX

Dia. DC

Boss DCSFMS

Height LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Number of Teeth

Weight (lb / kg )

Cat. No.

Fig

WFXH31500R WFXH32000R WFXH08040RS WFXH08050RS

● ●

1.500 *.9685 1.338 1.530 .750 2.000 *1.4567 1.500 1.750 .750

.312 .312

.190 .190

.750 .609 .406 5 .750 .609 .406 6

1 1 1 1 1 1

.44 .66 .20 .30 .30 .50

40 *26.5 33 50 *36.5 41 50 *36.5 41 63 *49.5 50

40 40 40 40

16 22 22 22

8.4

5.6 6.3 6.3 6.3

18 14 9

« «

10.4 10.4 10.4

20 18 11 5 20 18 11 6 20 18 11 6

WFXH08050RS-Z6 «

WFXH08063RS

Inserts are sold separately. * DC value with corner radius: R1.2, see page H138 for details

Endmill Body with Applicable Insert: SOMT08

Dimensions (inch)

Max. Dia. DCX

Dia. DC

Shank DMM 1.000 1.250

Head LH 2.500 2.500

Overall Length LF

Number of Teeth

Weight (lb)

Cat. No.

Fig

● ●

WFXH31000EW03 WFXH31250EW04

*.4685 *.7185

4.780 4.780

2 2

3 4

.88

1.000 1.250

1.32

Inserts are sold separately. * DC value with corner radius: R1.2, see page H138 for details

Insert

Dimensions ( mm )

Grade

Coated Carbide Carbide DLC Cermet

High-speed / Light P

K K

N N

General-purpose

Process

Roughing

Nose Radius RE

Cat. No.

Fig

Fig 1

SOMT080304PZER-L SOMT080308PZER-L SOMT080304PZER-G SOMT080308PZER-G SOMT080312PZER-G SOMT080308PZER-H SOMT080312PZER-H SOET080304PZER-G SOET080308PZER-G SOET080312PZER-G SOET080302PZFR-S * SOET080304PZFR-S * SOET080308PZFR-S *

0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.4 0.8 1.2 0.2 0.4 0.8

1 1 1 1 1 1 1 1 1 1 1 1

- - - - - - - - - -

« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « - - - - - - - - - - - - - -

8.0

3.175

« « «

- - -

« « « « « «

 : Worldwide Warehouse Item

- - - - - - - 1 *If the cutting edge strength for high efficiency milling of non-ferrous metal is insufficient, try a G chipbreaker (ACK300). Parts Flat Screw Wrench

Identification Code WFX H 08 040 RS - Z6 Recommended Cutting Conditions H139 Precautions for Use

H138

Cutter Series For High

Insert Size

Dia.

Metric Bore

Fine Pitch Type (Number is no. of teeth)

Efficiency Milling

N m BFTX0306IP 2.0 TRDR08IP SUMI-P Anti-seize cream included in the package. Coolant Through Bolts Catalog Number Cutter Diameter Applicable Pilot Dia. BFXH3/8 X 1 1.5", 2.00" 0.75" BFXH1/2 X 1 1/4 2.50", 3.00" 1.00" BFXH5/8 X 1 1/4 4.00" 1.25" BFXH3/4 X 2 4.00" 1.50" BFXH3/4 X 1 1/2 5.00" 1.50"

H140

N m Recommended Tightening Torque (N·m)

WaveMill WFXH Shellmill -12mm Inserts

Steel

Stainless Steel

Cast Iron

Non-Ferrous Metal

Exotic Alloy

Radial

–6°

Rake Angle

Axial

6°

Fig 1

KWW DCB DCSFMS

D1 DC D2

DCX

Body (WFXH12000RS) Applicable Insert: SOMT12 Type

Dimensions ( mm )

Max. Dia. DCX

Dia. DC

Boss DCSFMS

Height LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Number of Teeth

Weight (kg)

Cat. No.

Fig

WFXH12050RS WFXH12063RS

4 5

1 1

50 *28.2 41 63 *41.1 50

40 40

22 22

10.4 10.4

6.3 6.3

20 18 11 20 18 11

0.3 0.4

« «

Inserts are sold separately. * DC value with corner radius: R1.2, see page H138 for details Insert

 : Worldwide Warehouse Item

Dimensions ( mm )

Grade

Coated Carbide Carbide DLC Cermet

High-speed / Light General-purpose

K K

N N

Process

Fig 1

Roughing

Nose Radius RE

Cat. No.

Fig

SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S *

0.8 0.4 0.8 1.2 1.6 0.8 0.8

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● - - - - - - -

- - - - - -

1 1 1 1 1 1

●

12.7

4.76

● USA stocked item

● ●

1 *If the cutting edge strength for high efficiency milling of non-ferrous metal is insufficient, try a G-type chipbreaker (ACK300).

H139

H138

Recommended Cutting Conditions

Precautions for Use

Parts

Identification Code WFX H 12 050 RS

Insert Screw Wrench

Cutter Series For High

Insert Size

Dia.

Metric Bore

Efficiency Milling

N m BFTX03512IP 3.0 TRDR15IP SUMI-P Anti-seizure cream included in the package.

H141

N m Recommended Tightening Torque (N·m)

WaveMill WFXH Modular - 8mm / 12 mm Inserts

SEC- Modular Tools

Steel

Stainless Steel

Cast Iron

Non-Ferrous Metal

Exotic Alloy

Radial

-6°

Rake Angle

Axial

6°

(08000M Type)

(12000M Type)

Fig 1

L11

CRKS

LS2

OAL

Head (WFXH 08000M) Applicable Insert: SOMT08

Head (WFXH 12000M) Applicable Insert: SOMT12

Dimensions ( mm )

Dimensions ( m m)

Max Dia. DCX

Dia. DC

Mounting Dia. DCON

Screw CRKS

Overall Length OAL

Effective Length LF

Length LS2

Shank LS

Chamfer L11

Width H

Number of Teeth

Weight ( kg )

Max Dia. DCX

Dia. DC

Mounting Dia. DCON

Screw CRKS

Overall Length OAL

Effective Length LF

Length LS2

Shank LS

Chamfer L11

Width H

Number of Teeth

Weight (kg)

Cat. No. Fig WFXH08025M12Z2 « 25 *11.5 12.5 M12 5635 5 211019 2 0.1 1 WFXH08032M16Z3 « 32 *18.5 17.0 M16 6340 5 231024 3 0.2 1 Inserts are sold separately.* DC value with corner radius: R1.2, see page H138 for details

Cat. No. Fig WFXH12040M16Z3 « 40 *18.1 17.0 M16 6340 5 231024 3 0.2 1 Inserts are sold separately.* DC value with corner radius: R1.2, see page H138 for details

Insert

« Worldwide Warehouse item

Dimensions ( mm )

Grade

Coated Carbide Carbide DLC Cermet

High-speed / Light P

K K

N N

General-purpose

Process

Roughing

Nose Radius RE

Fig 1

Cat. No.

Fig

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● - - - - - - - - - - - - - - - - - - - - - ● ● ● ● ● ● ●

- - - - - - - - - -

0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.4 0.8 1.2 0.2 0.4 0.8 0.8 0.4 0.8 1.2 1.6 0.8 0.8

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

8.0

3.175

Fig 2

● ● ●

● ● ● ● ● ●

- - - - - - - - -

12.7

4.76

- - - - - -

SOMT120404PDER-G ● ● ● ● ● ● ● SOMT120408PDER-G ● ● ● ● ● ● ● SOMT120412PDER-G ● ● ● ● ● ● ● SOMT120416PDER-G ● ● ● ● ● ● ● SOMT120408PDER-H ● ● ● ● ● ● ●

●

SOET120408PDFR-S

● ●

- - - - - - -

Cutter Series For High Identification Code WFX H 08 025 M12 Z2 Mounting Screw Size Efficiency Milling Insert Size Dia.

H138

H205

Precautions for Use

Arbours

Number of Teeth

Recommended Cutting Conditions Work Material Insert Grade Cutting Speed v c (m/min) Insert Cat. No.

Parts

ø25

ø32

ø40

ø50

ø63

a p ( mm )

Feed Rate (mm/rev)

Flat Screw Wrench

Applicable Endmill

SOMT08 0.8 0.8 0.8 0.8

0.8 0.8 0.8 0.8

— —

P General Steel Below 200HB P Alloy Steel Below HRC45 M Stainless Steel SUS304, etc. K Cast Iron FC, FCD H Hardened Steel Below HRC50

ACP200 100- 150 -200

N m

SOMT12

1.0 1.0 1.0 1.0 1.0 1.0

— — — —

SOMT08 0.7 0.8 0.7 0.8

0.7 0.8 0.7 0.8

— —

ACP200 80- 130 -180

WFXH08000M BFTX0306IP 2.0 TRDR08IP WFXH12000M BFTX03512IP 3.0 TRDR15IP SUMI-P Anti-seize cream included in the package.

SOMT12

0.8 1.0 0.8 1.0 0.8 1.0

— — — —

SOMT08 0.8 0.7 0.8 0.7

0.8 0.7 0.8 0.7

— —

ACM300 80- 120 -150

SOMT12

1.0 0.8 1.0 0.8 1.0 0.8

— — — —

SOMT08 0.8 1.0 0.8 1.0

0.8 1.0 0.8 1.0

— —

ACK300 100- 150 -200

SOMT12

1.0 1.2 1.0 1.2 1.0 1.2

— — — —

SOMT08 0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

— —

ACK300 40- 80 -100

SOMT12 0.6 0.8 0.6 0.8 0.6 0.8 · The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50 machine tools. · The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. — — — —

When tool overhang is more than L/D = 3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions (i.e. a p and Feed Rate). When tool overhang is more than L/D = 5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions (i.e. a p and feed rate).

H211

N m Recommended Tightening Torque (N·m)

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