WFXH Brochure 2024

WaveMill WFXH Series

■ Ramping and Helical Milling

ø D For minimum diameter

ø D For maximum diameter

Ramping Angle

Min. Diameter, Max. Diameter

Ramping Angle

Max Diameter DCX (Inch/ mm )

Helical Milling (inch)

Helical Milling (inch)

Max Diameter DCX

Ramping

Ramping

Insert Cat. No.

Insert Cat. No.

Min. Dia. Max. Dia. Maximum Ramping Angle

Min. Dia. Max. Dia. Maximum Ramping Angle

1.000 1.250

1.419 1.934 1.916 2.434 2.414 2.934

1.5° 0.5°

40 50 63 40 50 63 40 50 63 40 50 63

2.204 3.110 2.992 3.898

SOMT12 ○○ 04 - □

0°30'

1.500 0.5° 2.000 Impossible Impossible Impossible 25 1.378 1.929 1°30' 32 1.929 2.480 0°30' 40 2.559 3.110 0°30' 50 Impossible Impossible 0°30' 63 Impossible Impossible Impossible

Impossible Impossible Impossible

2.204 3.071 2.992 3.858 4.016 4.882 2.165 3.032 2.953 3.819 3.976 4.843 2.165 2.992 2.953 3.779 3.976 4.803

1°30'

SOMT08 ○○ 04 - □

SOMT12 ○○ 08 - □

0°30' 2°30' 1°30'

SOMT12 ○○ 12 - □

1.000 1.250 1.500 2.000

1.405 1.921 1.901 2.421 2.400 2.921 3.379 3.902 1.378 1.850 1.929 2.441 2.559 3.071 3.346 3.858 4.370 4.882 1.390 1.908 1.887 2.408 2.385 2.908 3.365 3.889 1.339 1.850 1.889 2.402 2.519 3.032 3.307 3.819 4.331 4.842

3.0° 1.5° 1.0° 0.5°

3°30'

SOMT12 ○○ 12 - □

1°30'

SOMT08 ○○ 08 - □

25 32 40 50 63

1°30'

0°30' 0°30'

1.000 1.250 1.500 2.000

4.0° 2.5° 1.5° 1.0°

SOMT08 ○○ 12 - □

25 32 40 50 63

4°30' 2°30' 1°30'

0°30'

■ Maximum Depth of Cut when Plunging

Insert Cat. No.

Maximum Depth of Cut a e (max)

SOMT08 SOMT12

0.236” 0.394”

a e (max)

Lower the feed rate when plunging.

■ Recommended Cutting Conditions

ø25 1.00”

ø32 1.25”

ø40 1.50”

ø50 2.00”

ø63

Insert Grade

Cutting Speed v c (SFM)

Insert Cat. No.

Work Material

a p (inch)

a p (inch)

a p (inch)

a p (inch)

f z (IPT)

f z (IPT)

f z (IPT)

f z (IPT)

a p (inch)

f z (IPT)

SOMT08 0.0315 0.0315 0.0315 0.0315 0.0315 0.0315 0.0315 0.0315 0.0315 0.0315 SOMT12 - - - - 0.0394 0.0394 0.394 0.0394 0.0394 0.0394 SOMT08 0.0275 0.0315 0.0275 0.0315 0.0275 0.0315 0.0275 0.0315 0.0275 0.0315 SOMT12 - - - - 0.0315 0.0394 0.0315 0.0394 0.0315 0.0394 SOMT08 0.0315 0.0275 0.0315 0.0275 0.0315 0.0275 0.0315 0.0275 0.0315 0.0275 SOMT12 - - - - 0.0394 0.0315 0.0394 0.0315 0.0394 0.0315 SOMT08 0.0315 0.0394 0.0315 0.0394 0.0315 0.0394 0.0315 0.0394 0.0315 0.0394 SOMT12 - - - - 0.0394 0.0472 0.0394 0.0472 0.0394 0.0472 SOMT08 0.0197 0.0197 0.0197 0.0197 0.0197 0.0197 0.0197 0.0197 0.0197 0.0197 SOMT12 - - - - 0.0236 0.0315 0.0236 0.0315 0.0236 0.0315

General Steel Below 200HB Alloy Steel Below 45HRC Stainless Steel 304, etc.

ACP200 ACU2500 ACP200 ACU2500 ACM300 ACU2500 ACK300 ACU2500 ACK300 ACU2500

330-720

P

260-650

260-540

M

Cast Iron FC, FCD

330-720

K

Hardened Steel Below 50HRC

135-360

H

· The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50/CAT50/HSK100A machine tools.

· The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions ( a p , f z ). When tool overhang is more than L/D=5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions ( a p , f z ).

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