EUROPEAN 2022 Marine Catalog

Marine Sunroof Catalog Webasto Product Range & Reference List

Marine Catalog Heating, Cooling and Roof Solutions

2022

2

Table of Contents

Welcome to Webasto Marine

4

What’s new?

6

We Are Here to Help Develop Your Business

8

Heating Products

11

Heating Accessories

39

Cooling Products

74

Cooling Accessories

114

Integrated Solutions

142

Roof & Shading Solutions

150

Further Information Nomenclature

168

3

Welcome to Webasto Marine

Dear Customers, Dear Partners,

Our Webasto marine team would like to thank you again for your periodical feedback on our products and for sharing your future needs. This unique customer-supplier cooperation brings an immense value to us and is one of the main input for our future product roadmaps. Your ideas to improve comfort on board, your needs to simplify your systems, your suggestions to facilitate installations and ease diagnosis, even from a remote location are indeed systematically studied with high attention. Our engineering teams have the duty to develop innovative technological solutions to match or to surpass your expectations. Our long-term innovation-based growth strategy is based on this partnership approach. Our commitment to innovation has been making up our great success over the last years and hopefully for many more years to come. We do hope that the numerous new products which are once again being launched in this catalog will match your initial expectations and enhance our complete on board climate solutions with many additional benefits valued by your own customers. In this new marine catalog 2021/ 2022, we keep on with our innovation pace not only by introducing several new products in our climate control range but also by launching a complete new range of shading solutions, complementary to our leading roof systems. You will discover in the following pages our new BlueCool F-Series FreshAir and Extract units which are the ideal complement to your central chiller system. Fresh outside air is filtered and cooled before it is brought into the cabin at the ideal comfort temperature. The new BlueCool Connect will be the best choice for remote operation and monitoring your boats A/C system, offering the same functions as if you would be on the spot. Use any device like Smartphone, Tablet, Laptop or connect it to your Garmin OneHelm™ multifunctional display.

On the heating side, we can highlight the introduction of the new efficient water heater Thermo Top Evo Marine Classic, the new Chiller version of Thermo Top Pro 120, as well as the modern control element Telestart T99.

4

The recently introduced Folding Shade 2500 and the Rolling shade 2500 are in the meantime appreciated by many leading customers worldwide. Based on this positive development we have been working on the extension of our shading range. Starting from 2021 we can offer the Folding Shade 3500. This shade has a maximum dimension of 3.5 meter in width and 5 meter length! The purpose of this catalog is not only to give you a complete, practical insight into our large marine product portfolio but also to enable you to build complete climate solutions adapted to the demands of your customers for heating, cooling, light and fresh air on board. Should you require a custom-made solution for a special project, our engineering teams also have the capability to develop customized products to support you. Just get in touch with us! International service and consistent quality of support are an essential part of our customer excellence programs. The marine catalog is only one element of the complete set of tools and services with which we systematically provide to every Webasto marine partner. Please don’t hesitate to register for our technical training sessions, to request access to our dealer portal, to download our diagnosis and calculation tools, our product information and marketing materials. We are here to support your business so that your customers can enjoy the same high quality service with our products worldwide. Our financial strength, our unique product portfolio, our large international dealer network and our understanding of your key strategic challenges for the future have positioned us as your supplier of choice when it comes to complete comfort solutions.

We would like to thank you again for your continuous feedback and your trust in our products. Your success is our success!

Your Webasto Marine Team

5

What’s New?

The new marine catalog provides you with detailed information on our core products as well as on our added-value accessories. You can then build safe applications and deliver fast, professional assistance to your own customers.

New BlueCool F-Series ■ New generation of fresh air systems with 6 new units ■ Higher air flow from 500 up to 2000 m³/ h of fresh air and extract air units ■ High efficiency EC-blower with high back pressure resistance ■ High cooling capacity up to 84kBTU / h. Ideal solution for larger boats or yachts ■ Increased cooling capacity by up to 75% compared to previous fresh air system ■ Standardized and compact design ■ Higher filter grade F7 filter available for easy exchange ■ The new BlueCool F-Series Climate control ■ Constant supply air temperatures with integrated solenoid proportional valve and up to 20 kBTU / h staged electrical heating ■ Acoustics – optimized components for use in particularly noise-critical applications

New BlueCool Connect and Connect App ■ Remote access to all BlueCool Series

■ Use any device like Smartphone, Tablet or Computer ■ Central monitoring via your Multi-Functional-Display e.g. Garmin OneHelm™ ■ Remote condition monitoring system

■ Minimizes health risks of in-person service ■ Collect data and send it onshore remotely

BlueCool MyTouch ■ Touch display control unit as standard for all BlueCool A/C series

■ Intuitive operation thanks to simple symbols and a clearly organized control menu in ten languages ■ Three digital designs allow to customize the user menu ■ Upload of own logo or photograph as standby image ■ New functions such as a timer, error messages with descriptions, display of operating values and a configuration of the standby display ■ Compatible with Vimar Eikon, Eikon Evo and other cover plate

BlueCool F-Series

BlueCool Connect App

BlueCool MyTouch

6

NEW

New Shading Solutions: Folding Shade 2500 & Rolling Shade 2500. New since 2021: Folding Shade 3500 ■ For application above cockpit, rear deck or fly bridge ■ Easy to use, operation of the system by the touch of a button ■ Smart & customizable design to perfectly match the style of the boat ■ Based on automotive kinematics and drive systems ■ Tension & locking system for tensioning the fabric ■ Simple and effective installation results in limited installation time

Thermo Top Evo Marine Classic ■ New efficient water heater with 1.8 up to 5 kW of heating power ■ Exhaust temperature control for optimized environmental conditions ■ Stepless coolant control for efficient and silent heater operation ■ Reduced fuel consumption with 1.8 kW low power mode ■ Available in 12 V ■ Universal MultiControl used as standard user interface

Thermo Top Pro 120 Chiller ■ Chiller variant of Thermo Top Pro 120 for basic integration ■ Without coolant pump ■ Coolant temperature max. 65°C ■ Available in 24 V ■ Controlled by MyTouch user interface (integrated in chiller system)

Telestart T99 ■ Modern and timeless design ■ Up to 1.000 meters range

■ Select heating time over distance ■ Switch between winter heating and summer air ventilation modes ■ Multi-colored LED for status report ■ Up to four remote controls per vehicle possible with family function

Shading Solutions

Thermo Top Evo

Telestart T99

Thermo Top Pro 120 Chiller

7

We Are Here to Help Develop Your Business

Marine website webasto-marine.com ■ Quick and appealing product guide ■ International dealer locator

■ Multi-lingual access ■ Marine configurator

Dealer portal http://dealers.webasto.com ■ Easy access to complete Webasto documentation

■ Powerful search and download tools ■ Login-protected access to technical data and applications

Webasto quote generator ■ All the Webasto expertise at your finger tips ■ Accurate quotations documented professionally ■ Quick response to your customer requests ■ Fresh air calculation included ■ Accurate calculation of the cooling or heating demand ■ The Webasto quote generator also exists for professional roof quotations

8

Marine training program and technical guidelines ■ Powerful product training – also web-training ■ Regular updates on new features ■ Various modules adapted to audience ■ Important guidelines for safe application engineering ■ CAD model downloads

Marketing documentation and materials ■ Marine marketing materials: product brochures, flyers, advertising templates, banners

■ Marine animations ■ Product data sheets ■ Dealer packages

This catalog has been designed to help you in defining a complete comfort solution for boats and yachts.

Page header indicates which part andtype of information you reached within each product section: Product overview, scopes of delivery, accessories, etc.

Colored labels give you direct access to the product range

Page indication for fast access to accessories, etc.

9

10

Heating Products

Which Heater for Your Boat?

12

Air Heaters

14

Product Overview

15

Application Concept

16

Selection Tool

17

Air Top 2000 STC

18

Air Top Evo 40

20

Air Top Evo 55

22

Water Heaters

15

Product Overview

25

Application Concept

28

Selection Tool 

29

Thermo Top Evo / Thermo Pro 50 Eco

30

Thermo Pro 90 / Thermo Pro 90 Chiller

32

Thermo Top Pro 120 / 120 Chiller / 150

34

Isotemp Hot Water Boilers

36

11

Which Heater for Your Boat?

Along with specific marine installation kits we deliver innovative high-quality air and water heaters, which contribute to the enhancement of comfort on board. These two technologies offer economical, powerful and reliable solutions with heating outputs ranging from 2 kW up to 120 kW. Thus, there is a Webasto heating solution for various needs.

12

Air Heaters

Water Heaters

or

■ Short heating-up times thanks to effective output ■ Available as a complete installation kit

■ Heating comfort just like at home ■ Even distribution of warmth by means of radiators ■ Hot water for the shower and galley ■ Silent operation ■ Space-saving installation in the engine room ■ Excellent possibilities for combining with Webasto BlueCool air-conditioning systems ■ Separate temperature control in every cabin ■ Low fuel consumption ■ Compact design ■ Preheating of the engine possible to avoid cold starts ■ Meet current requirements and standards relating to boats ■ Robust aluminum casing, resistant to high temperature or salt

for quick and simple retrofitting ■ Dehumidification of the cabins ■ Silent operation ■ Ideal for sailing and motor boats up to 45 feet ■ Constant coziness thanks to an electronic thermostat ■ Low operating costs ■ Practical ventilation function ■ Meet current requirements and standards relating to boats ■ Simple to install ■ Compact, space-saving design

13

Air Heaters

Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation

Sealed control electronics and connectors withstand marine environment

Fresh-air or recirculated air-intake

Continuous heating power output provides exactly the heating energy needed

Quiet operation

High air flow output due to powerful radial blower

Very low electrical power and fuel consumption

Robust composite casing, resistant to high temperature or salt

■ Available as an upgrade on all Webasto Air Top Evo heaters ■ Multi mode operation to match your individual heating power demands: 3 Heaters in 1 with the MultiControl!

ThermoConnect TCon2

■ With our ThermoConnect app, you can control your water or air heater smarter and more flexible than ever before. ■ Available for iOS and Android devices:

ECO mode for reduced electrical power consumption

Boost mode for maximum heating power output

Ventilation mode to provide fresh and cool air to your cabins on a hot day

14

Air Heaters Product Overview

See page 18

Air Top 2000 STC

See page 20

Air Top Evo 40

Air Top Evo 55

See page 22

Technical specifications

Air Top 2000 STC

Air Top Evo 40*

Air Top Evo 55**

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heat output, control range / boost (kW) Heat output, control range / boost (BTU/ h)

E1 00 0216 E1 04 1085

E1 00 0385 E1 05 5529

E1 00 0386 E1 05 5529

0.9 – 2.0 3,000 – 7,000

1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600* Diesel, 0.18 – 0.43 / 0.49* Diesel, 0.04 – 0.11/ 0.12*

1.5 – 5.0 / 5.5** 5,100 – 17,000 / 18,800** Diesel, 0.18 – 0.61/ 0.67** Diesel, 0.04 – 0.15 / 0.17**

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

Rated voltage (V)

12

12, 24

12, 24

Rated power consumption (W)

14 – 29

15 – 40 / 55*

15 – 95 / 130**

Rated current (for 12 V) (A)

1.2 – 2.4

1.3 – 3.3 / 4.6*

1.3 – 7.9 / 10.8**

Rated current (for 24 V) (A)

0.6 – 1.7/ 2.3*

0.6 – 4.0 / 5.4**

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

132 / 140* 77.7/ 82.4*

200 / 220** 117.7/ 129.4** 423 x 148 x 162 16.6 x 5.8 x 6.3

310 x 120 x 118 12.2 x 4.7 x 4.7

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

5.9 13

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs. ** Boost power level for a maximum duration of 30 min.

15

Air Heaters Application Concept

B

D

F

G

C

A

E

C

C

C

C

B A

Space-saving and inconspicuous installation

Intake for fresh air from outside

C

Outlets for even distribution of warm air

D

Safe and clean: the fuel system

F E

Combustion-air intake

Stainless steel exhaust ­

G

Controls – simple and logical to use

16

Air Heaters Selection Tool

What’s the Best Air Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: You find the line corresponding to your type of boat in the upper section and then trace a line vertically downwards – that‘s the recommended system.

17

Air Heaters Air Top 2000 STC

Air Top 2000 STC – quiet comfort

The new advantages of the Air Top 2000 STC marine kits ■ New split marine wiring harness with two branches to battery and cabin control ■ Two ports for diagnosis and MultiControl ■ Low noise fuel pump with PWM operation ■ New external temperatur sensor with new design ■ Transparent fuel hose for easy inspection (not in U.S.) ■ Easy combination with new MultiControl ■ Easy to service and maintain, diagnostic capability ■ Full W-bus compatibility of the heater ■ Improved combustion air silencer reduces noise level

The quiet heater – the smallest air heater on the market. It offers excellent heat output ​and optimal economy.

For small boats with only one main cabin, one non-closable outlet is fully ​sufficient.

For this boat with two cabins and one head compartment one hot air ​outlet for each cabin is recommended. The main air duct should go into ​the salon and be non-closable.

Technical specifications

Air Top 2000 STC

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range (kW) Heating power, control range (BTU/ h)

E1 00 0216 E1 04 1085

0.9 – 2.0 3,000 – 7,000

Fuel consumption (l / h) Fuel consumption (gal / h)

0.12 – 0.24 0.03 – 0.06

Fuels*

Diesel DIN EN 590

Rated voltage (V)

12

Rated power consumption (W)

14 – 29

Rated current at 12 V (A)

1.2 – 2.4

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

310 x 120 x 118 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

* Information about further fuels on request.

18

1

Scopes of delivery

Order number 9032164C

7

Air Top 2000 STC Marine 12 V Diesel with standard heater control element 9034777C Air Top 2000 STC Marine 12 V Diesel with MultiControl

3

25 26

1 19

3a

2

8

9

4

23

12

24

10

22

11

15

Air distribution For the distribution of the hot air in your boat you need ​hoses, distributors and outlets. Please compose your air ​distribution system individually. Fuel supply For the installation of the heater in the engine compartment ​the fuel supply system has to be fire-resistant according to EN ​ISO 7840. Please order the adequate components additionally ​(fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the ​exhaust pipe you may need a condensation water drain and ​an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section. The Marine heater kits include high quality stainless steel ​parts and accessories, external ​temperature sensor and effective combustion and exhaust air silencers.

13

20

16

5

20

18

6

14

17

21

2

Item Qty

Description

1 1

Heater 12 V

2 1

Grille, clips open Ø 60

3 1

Heater control element

3a 1

MultiControl

4 1

Temperature sensor, external 2.5 m

3

5 1

Fuel pump DP42.4 with damper

6 1

Support for fuel pump EPDM

7 1

Wiring harness with fuse holder 12 / ​24 V

8 1

Wiring harness (fuel pump) 7,000 ​lg

9 1

Gasket

10 1

Exhaust gas reducing bush 22 / 24

11 1

Exhaust silencer, leakproof Ø 24; ​1,800 lg

12 1

Exhaust through hull

13 1

Transparent fuel hose: 5,000 lg

4

14 5

Rubber fuel hose

15 1

Combustion air intake hose 300 lg

16 1

Combustion air intake silencer

17 1

Tank extracting device

18 1

Fuel filter

19 1

Heater bracket stainless steel

20

Vibration damper for fuel hose

5

1

Bag (with mech. mounting hardware) ​ consisting of:

21 10

Hose clamp (stainless) Ø 14

22 1

Pipe clip Ø 30

23 1

Hose clamp Ø 26 – 28

24 1

Hose clamp (stainless) Ø 16 – 27

25 17

Cable tie

26 2

Angle bracket

19

Air Heaters Air Top Evo 40

Air Top Evo 40 – the smart multi mode heater

The advantages of the Air Top Evo ​40: ■ 4.0 kW power for fast ​heating ■ Very low electrical power consumption due to new Intelligent Blower Control ■ New flame detection through exhaust gas temperature sensor ■ Automatic cold start function for quick warm-up ■ Improved air intake silencer ■ Vibration dampers for fuel line ■ Compatible to new MultiControl digital user interface ■ Very silent operation due to lower blower speed and silent fuel pump (DP42.4)

High-output, compact and quiet, the heater is ideally suited for the most rigorous ​requirements. It can be upgraded with the new multi mode control panel to offer ​additional operation modes depending on individual heating requirements.

Each cabin and head compartment has its own air outlet. One outlet ​should be non-closable. The temperature sensor as well as the main air outlet is in the salon. The f​resh air is taken in via the rear locker from outside.

In motor boats, the heater is usually placed in the engine compartment. ​The fresh air has to be taken in from outside the engine room. Special a​ ttention needs to be paid to a fire-resistant fuel supply system. One of ​the outlets should be non-closable.

Technical specifications

Air Top Evo 40*

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h)

E1 00 0385 E1 05 5529

1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600*

Fuel consumption (l / h) Fuel consumption (gal / h)

0.18 – 0.43 / 0.49* 0.04 – 0.11/ 0.12*

Fuels**

Diesel DIN EN 590

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 40 / 55*

Rated current at 12 V (A)

1.3 – 3.3 / 4.6*

Rated current at 24 V (A)

0.6 – 1.7/ 2.3*

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

132 / 140* 77.7/ 82.4*

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs. ** Information about further fuels on request.

20

1

Scopes of delivery

Order number 9029249A

4

3a

Air Top Evo 40 Marine 12 V Diesel with standard heater control element 9029250A Air Top Evo 40 Marine 24 V Diesel with standard heater control element 9036994A Air Top Evo 40 Marine 12 V Diesel with MultiControl 9036995A Air Top Evo 40 Marine 24 V Diesel with MultiControl

7

1

26 27

19

2

8

9

20

24

25 23

11

12

10

15

16

13

21

5

21

18

22

6

14

22

17

Item Qty

Description

Air distribution For the distribution of the hot air in your boat you need ​hoses, distributors and outlets. Please compose your air ​distribution system individually. Fuel supply For the installation of the heater in the engine compartment ​the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section. The Marine heater kits include high quality stainless steel ​parts and accessories, long wiring harness, external ​temperature sensor and effective combustion and exhaust air silencers.

1 1

Heater 12 or 24 V

2 1

Grille

3a 1

Standard heater control element

4 1

MultiControl

5 1

Fuel pump DP42.4

6 1

Support for fuel pump EPDM

2

7 1

Wiring harness (heater); 9,500 lg

8 1

Wiring harness (fuel pump) 7,000 ​lg

9 1

Gasket

10 1

Exhaust silencer leakproof 1,800 lg

11 1

Hose clamp Ø 28 – 35

12 1

Exhaust through hull

13 1

Transparent fuel hose 12 V: 5,000 lg; 24 V: 8,000 lg

3

14 5

Rubber fuel hose

15 1

Combustion air intake hose 300 lg

16 1

Combustion air intake silencer

17 1

Tank extracting device

18 1

Fuel filter

19 1

Heater bracket stainless steel

20 1

Temperature sensor, external 2.5 m

21 2

Vibration damper for fuel hose

4

1

Bag (with mech. mounting hardware) ​ consisting of:

22 10

Hose clamp (stainless steel) Ø 14

23 1

Hose clamp Ø 16 – 27 (combustion air)

24 2

Hose clamp Ø 26 – 28 (exhaust)

25 1

Pipe clip (stainless steel) Ø 30

26 17

Cable tie

5

27 2

Angle bracket

21

Air Heaters Air Top Evo 55

Air Top Evo 55 – for extreme conditions

The advantages of the Air Top Evo ​55: ■ 5.5 kW power for fast ​heating ■ Very low electrical power consumption due to new Intelligent Blower Control ■ New flame detection through exhaust gas temperature sensor ■ Automatic cold start function for quick warm-up ■ Improved air intake silencer ■ Vibration dampers for fuel line ■ Compatible to new MultiControl digital user interface ■ Very silent operation due to lower blower speed and silent fuel pump (DP42)

Extremely powerful, compact and quiet, this heater ensures a comfortable climate for ​larger yachts even under the harshest conditions, and satisfies the most demanding ​requirements. It can be upgraded with the new multi mode user interface to offer ​additional operation modes depending on individual heating requirements. Two Air Top heaters can be combined into one system for increased heating demand ​(up to 11 kW). The whole system can be operated via one central user interface.

Each of this five cabin yacht has an individual air outlet. The air duct to the ​salon as well as the front should have at least 80 mm Ø to ensure a good ​air flow and one of the outlets should be non-closable. The fresh air is ​taken in via the rear locker from outside.

With the heater in the engine compartment, the fuel supply system must ​be designed to be fire-resistant. The air outlet to the salon has to be non-​closable. Air outlets for the other cabins or the head compartment may be ​closable to enable individual heat regulation.

Technical specifications

Air Top Evo 55*

EC approval mark ECE R122 (Heating)

E1 00 0386

EC approval mark ECE R10 (EMC)

E1 05 5529

Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h)

1.5 – 5.0 / 5.5* 5,100 – 17,000 / 18,800*

Fuel consumption (l / h) Fuel consumption (gal / h)

0.18 – 0.61/ 0.67* 0.04 – 0.15 / 0.17* Diesel DIN EN 590

Fuels**

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 95 / 130*

Rated current at 12 V (A) Rated current at 24 V (A)

1.3 – 7.9 / 10.8*

0.6 – 4.0 / 5.4* 200 / 220* 117.7/ 129.5* 423 x 148 x 162 16.6 x 5.8 x 6.3

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 30 min. ** Information about further fuels on request.

22

1

Scopes of delivery

Order number 9029256A

4

3a

Air Top Evo 55 Marine 12 V Diesel with standard heater control element 9029257A Air Top Evo 55 Marine 24 V Diesel with standard heater control element 9036996A Air Top Evo 55 Marine 12 V Diesel with MultiControl 9036998A Air Top Evo 55 Marine 24 V Diesel with MultiControl

7

1

26 27

19

2

8

9

20

24

25 23

11

12

10

15

16

13

21

5

21

18

22

6

14

22

17

Item Qty

Description

The Marine heater kits include high quality stainless steel ​parts and accessories, long wiring harness, external ​temperature sensor and effective combustion and exhaust air silencers. Air distribution For the distribution of the hot air in your boat you need ​hoses, distributors and outlets. Please compose your air ​distribution system individually. Fuel supply For the installation of the heater in the engine compartment ​the fuel supply system has to be fire-resistant according to EN ​ISO 7840. Please order the adequate components additionally ​(fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system (optional) Depending on the installation position and length of the ​exhaust pipe you may need a condensation water drain and ​an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section.

1 1 Heater 12 or 24 V 2 1 Grille 3a 1 Standard heater control element 4 1 MultiControl 5 1 Fuel pump DP42.4 6 1 Support for fuel pump EPDM 7 1 Wiring harness (heater); 9,500 lg 8 1 Wiring harness (fuel pump) 7,000 ​lg 9 1 Gasket 10 1 Exhaust silencer leakproof 1,800 lg 11 1 Hose clamp Ø 28 – 35 12 1 Exhaust through hull 13 1 Fuel hose 12 V: 5,000 lg; 24 V: 8,000 lg 14 5 Rubber fuel hose 15 1 Combustion air intake hose 300 lg 16 1 Combustion air intake silencer 17 1 Tank extracting device 18 1 Fuel filter 19 1 Heater bracket stainless steel 20 1 Temperature sensor, external 2.5 m 21 2 Vibration damper for fuel hose 1 22 10 Hose clamp (stainless steel) Ø 14 23 1 Hose clamp Ø 16 – 27 (combustion air) 24 2 Hose clamp Ø 26 – 28 (exhaust) 25 1 Pipe clip (stainless steel) Ø 30 26 17 Cable tie 27 2 Angle bracket

2

3

Bag (with mech. mounting hardware) ​ consisting of:

4

5

23

Water Heaters

Thermo Pro 90: The renowned

Space-saving installation in the engine room

Automatic overheat protection

Can be used to heat your hot sanitary water

Even distribution of warmth by means of radiators or blowers

Heating comfort just like at home

Compact design

Meets current Marine requirements and standards

Excellent possibilities for combining with Webasto BlueCool air-conditioning systems

Low fuel consumption

Greater comfort with our innovative Webasto ThermoConnect TCon2. Run your water or air heater easily with a smartphone.

24

Water Heaters Product Overview

Thermo Top Evo Thermo Pro 50 Eco

NEW

See page 30

See page 32

Thermo Pro 90

See page 34

Thermo Top Pro 120 / 150

25

Water Heaters Product Overview

Part no.

EC approval mark

Heat output

Fuel, Fuel consumption

Rated voltage

12 V Diesel

24 V Diesel

part load

full load

Thermo Top Evo Marine

9042322A

E1 00 0258 (ECE R122) E1 04 5627 (ECE R10) E1 00 0471 (ECE R122) E1 06 7609 (ECE R10) E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)

1.8 kWkW 6,100 BTU / h 2.5 kW 8,500 BTU / h

5.0 kW 17,100 BTU / h 5.0 kW 17,100 BTU / h 9.1 kW 31,000 BTU / h

Diesel, 0.22– 0.62 l / h Diesel, 0.06 – 0.16 gal / h Diesel, 0.30 – 0.60 l / h Diesel, 0.08 – 0.16 gal / h Diesel 0.18 – 1.08 / 1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h

12 V

NEW

Thermo Pro 50 Eco Marine

9028080C

24 V

Thermo Pro 90 Marine

9029940C 9029941C

1.8 – 7.6 kW 6,100 – 26,000 BTU / h

12 V, 24 V

Thermo Pro 90 Chiller

9029942C 9029943C

E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)

1.8 – 7.6 kW 6,100 – 26,000 BTU / h

9.1 kW 31,000 BTU / h

Diesel 0.18 – 1.08/1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h

12 V, 24 V

Thermo Top Pro 120

12.0 kW 40,950 BTU / h

Diesel, 1.6 l / h Diesel, 0.42 gal / h

12 V, 24 V

9035585A 9035584A

E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10)

Thermo Top Pro 120 Chiller

12.0 kW 40,950 BTU / h

Diesel, 1.6 l / h Diesel, 0.42 gal / h

24 V

9042807A

NEW

Thermo Top Pro 150

15.0 kW 51,180 BTU / h

Diesel, 1.7 l / h Diesel, 0.45 gal / h

12 V, 24 V

9035583A 9035582A

NEW

Thermo Top Evo Marine

Thermo Pro 90 Marine

Thermo Top Pro 120 / 150

26

Rated power consumption

Flow rate of coolant pumps

Dimensions heater (L x W x H)

Dimensions control unit with mounting (L x W x H)

Weight heater incl. fuel pump

part load

full load

10 W 0.8 amps 28 W 1.2 amps

33 W 2.7 amps 46 W 1.9 amps

500 l / h against 0.14 bar 2.2 gal /min. 500 l / h against 0.14 bar 2.2 gal /min. 700 l / h against 0.3 bar 3.1 gal /min.

218 x 91 x 147 mm 8.6 x 3.6 x 5.8 inch 218 x 91 x 144 mm 8.6 x 3.6 x 5.7 inch 352 x 131 x 232 mm 13.9 x 5.2 x 9.1 inch

68 x 48 x 15 mm 2.7 x 1.9 x 0.6 inch

2.1 kg 4.6 lbs 2.5 kg 5.3 lbs 5.3 kg 11.7 lbs

134 x 53 x 90 mm

90 W 7.5 amps at 12 V 3.8 amps at 24 V 90 W 7.5 amps at 12 V 3.8 amps at 24 V 80 W 6.7 amps at 12 V 3.3 amps at 24 V 80 W 3.3 amps at 24 V

20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V 20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V

700 l / h against 0.3 bar 3.1 gal /min.

352 x 131 x 188 mm 13.9 x 5.2 x 7.4 inch

134 x 53 x 90 mm

4.9 kg 10.8 lbs

1,500 l / h against 0.56 bar 6.6 gal /min.

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

1,500 l / h against 0.56 bar 6.6 gal /min.

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

100 W 8.3 amps at 12 V 4.2 amps at 24 V

27

Water Heaters Application Concept

G

A

D

B

E

F

C

C

C

C

A

Space-saving and inconspicuous installation in the engine room

B

Boiler for heating hot water – for extra comfort

C

One radiator for each cabin allows an individual temperature control

D

Controls – simple and logical to use

F E

Coolant pump

Fresh water tank

G

Stainless steel exhaust

28

Water Heaters Selection Tool

Thermo Top Pro 120

Thermo Top Pro 150

Thermo Pro 90

What’s the Best Water Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: Select the line corresponding to your type of boat in the lower section and then trace a line vertically downwards – that’s the recommended system.

29

Water Heaters Thermo Top Evo/Thermo Pro 50 Eco

Thermo Top water heaters

The advantages of water heaters: ■ Even distribution of warmth by ​means of radiators ■ Hot water for the shower and ​galley ■ Space-saving installation ■ Excellent possibilities for ​ combining with Webasto BlueCool ​air-conditioning systems ■ Separate temperature control in every cabin ■ Low fuel consumption ■ Preheating of the engine possible ​to avoid cold starts ■ Robust aluminum casing, resistant ​to high temperature or salt

This compact 5 kW unit is ideal for the majority of marine applications. Compact design, ​variable temperature control, service friendly technology and low noise levels.

The Thermo Top Evo is placed in the locker compartment of the boat. R​ adiators are used to heat up the boat, because electrical autonomy in ​this size of boat is often very important and radiators do not consume ​electricity of the battery.

What is the new generation about? ■ Stepless heating power adjustment between 1.8 and 5 kW ■ Less start-stops

The Thermo Top Evo in the engine compartment is able to heat the entire b​ oat. Each cabin has individually sized convectors to match the heating ​requirements.

■ Exhaust temperature control for optimized environmental conditions ■ Mainswitch with blinking code (analog control)

NEW

Technical specifications

Thermo Top Evo

Thermo Pro 50 Eco

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC)

E1 00 0258 E1 04 5627

E1 00 0471 E1 06 7609

Heating power (kW) Heating power (BTU/ h) Fuel consumption (l / h) Fuel consumption (gal / h)

5.0 17,100

5.0 17,100

0.22 – 0.62 0.06 – 0.16

0.3 – 0.6 0.08 – 0.16

Fuels*

Diesel DIN EN 590

Diesel DIN EN 590

Rated voltage (V)

12

24

Rated power consumption (W) Rated power consumption (amps)

10 – 33 2.7 – 3.5

28 – 46 1.2 – 1.9

Flow rate of coolant pump (against 0.14 bar) (l / h) Flow rate of coolant pump (against 0.14 bar) (gal /min.) Flow rate of coolant pump (against 0.10 bar) (l / h) Flow rate of coolant pump (against 0.10 bar) (gal /min.)

500 2.2

500 2.2 900 4

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

218 x 91 x 147 8.6 x 3.6 x 5.8

218 x 91 x 144 8.6 x 3.6 x 5.7

Weight (kg) Weight (lbs)

2.1 4.6

2.5 5.3

* Information about further fuels on request.

30

1

Scopes of delivery

Order number 9042322A Thermo Top Evo Marine Classic 12 V Diesel 9028080D Thermo Pro 50 Eco Marine 24 V Diesel

NEW

4

2

15

14

1

8

2

3

Water system For the distribution of heat in your boat you may need extra ​hoses, valves, expansion tank, convectors, air handlers etc. ​Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment ​the fuel supply system has to be fire-resistant according to EN ​ISO 7840. Please order the adequate components additionally ​(fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position coolant pump and length of the ​exhaust pipe you may need a condensation water drain and ​an exhaust pipe insula- tion additionally. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section.

7

10

6

13

5

9

11

12

Item SOD

Description

3

1

Heater

2

Coolant pump U4847 with fixation

3

Heater bracket

4

MultiControl with bracket

5

Wiring harness

6

Exhaust reducer

7

Exhaust silencer

8

Exhaust through hull

9

Combustion air pipe

10

Air intake silencer

4

11

Fuel pump DP42.4 with fixation

12

Fuel hose

13

Tank extracting device

14

Coolant connection piece

15

Coolant hose Mounting parts

5

31

Water Heaters Thermo Pro 90/ Thermo Pro 90 Chiller

Thermo Pro 90 Marine – State-of-the Art Controller and Easy ​Service This device is ideal for daily use: infinitely variable power adjustment, high heat output, ​compact dimensions, service-friendly technology and an extremely low noise level. Thermo Pro 90 Chiller – the heater for integration into an A/C system If you want to build a BlueComfort system with a Thermo 90 heater, use the Thermo ​Pro 90 Chiller version. It comes with a special electronic control unit and without the ​water pump which is not needed.

The advantages of the Thermo Pro 90: ■ Ideal for daily use ■ Infinitely variable power ​adjustment ■ High heat output ■ Compact dimensions ■ Service friendly technology ■ Extremely low noise level

This 44’ sailing yacht uses convectors for all cabins to heat the boat. ​ Convectors are noiseless and do not consume any electrical power off the ​battery, therefore resulting in a very high electrical autonomy.

In this 40’ motor yacht electrical fan blowers are used to heat up the boat. ​They are very compact and may be easily installed in small spaces, blowing ​hot air through air ducts into each cabin. The windscreen has a separate ​blower to demist and defrost.

Technical specifications

Thermo Pro 90

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h) Fuel consumption, control range / boost (l / h) Fuel consumption, control range / boost (gal / h)

E1 00 0320 E1 04 6196

1.8 – 7.6 / 9.1 6,100 – 26,000 / 31,000

0.18 – 1.08 / 1.3 0.05 – 0.24 / 0.34

Fuels*

Diesel DIN EN 590

Rated voltage (V)

12, 24

Rated power consumption, control range / boost (W) Rated power consumption, control range / boost (amps)

20 – 83 / 90 3.0 – 6.9 amps / 7.5 at 12 V, 1.5 – 3.5 / 3.8 at ​24 V

Flow rate of coolant pump (against 0.3 bar) (l / h) Flow rate of coolant pump (against 0.3 bar) (gal /min.)

700 3.1

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

352 x 131 x 232 13.9 x 5.2 x 9.1

Weight (kg) Weight (lbs)

5.3 11.7

* Information about further fuels on request.

32

1

Scopes of delivery

Order number 9029940C Thermo Pro 90 Marine 12 V Diesel 9029941C Thermo Pro 90 Marine 24 V Diesel 9029942C Thermo Pro 90 Chiller 12 V Diesel 9029943C Thermo Pro 90 Chiller 24 V Diesel

6

7

18

17

8

22

13

5

21

20

16

4

15

19

23

2

3

Water system For the distribution of heat in your boat you may need extra ​hoses, valves, expansion tank, convectors, air handlers etc. ​Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment ​the fuel supply system has to be fire-resistant according to EN ​ISO 7840. Please order the adequate components additionally ​(fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the ​exhaust pipe you may need a condensation water drain and ​an exhaust pipe insulation additionally. Control element Please order an adequate control element. For the Thermo Pro 90 Chiller no control element is needed. The heater is ​activated via the air-conditioning control. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section.

14

11a

12a

11

9

12

Item Qty Description 1 1 Heater 12 or 24 V including coolant pump

3

U4840 and electronic control unit (no ​ coolant pump with Thermo Pro 90 ​Chiller)

2 1 Electronic control unit 3 1 Fuel pump DP42.4 4 1 Wiring harness (heater, 570 lg) 5 1 Wiring harness (fuel pump, 5,000 l​g) 6 1 Switch with lamp 12 or 24 V (not with ​9029942A and 9029943A) 7 1 Fuse holder with wiring harness 8 1 Heater bracket 9 1 T-piece + fuel hoses & hose clamps (8 ​x 5 x 8) 10 1 Hose Ø 5 x 1.5; 6,000 lg 11 4 Fuel hose Øi 4.5 /Øa 10.5; 50 lg 11a 2 Fuel hose Øi 8 /Øa 12; 70 lg 12 8 Hose clamp (steel; Ø 10) 12a 4 Hose clamp (steel; Ø 12) 13 1 Bent hose Øi 20 / Øa 29; 2,200 lg 14 1 Air intake ​silencer PAK Øi 30,5 /Øa 38; 1,160 ​lg 15 1 Exhaust silencer Øa 38 16 1 Flexible pipe (inoxyd.) Øi 38 /Øa 42; ​ 1,600 lg (1 x 1,000 mm + 1 x 600 ​mm)

4

5

17 2 Connection pipe Ø 18 x 20 18 2 Connection pipe Ø 20 x 20 19 7 Hose clamp Ø 23 … 35 20 3 Hose clamp Ø 39 … 42 21 2 Pipe clip Ø 42 22 15 Cable tie 178 lg 23 1 Exhaust through hull

6

33

Water Heaters Thermo Top Pro 120/150

Greater performance and innovation in terms of customer comfort & safety

The advantages of the Thermo Top Pro 120/150: ■ Small, light and lean design ■ Conventional diesel fuel and 100% paraffinic diesel fuel (incl. renewable fuels, such as HVO) ■ ECU and all connections on one side ■ Easy to reach plugs for a fast installation ■ Low noise emission ■ More safety and diagnostic functions ■ New, powerful coolant pump U4850

The Thermo Top Pro 120 and Thermo Top Pro 150 constitute a new generation of water heaters in the high-performance categories of 12 and 15 kW. The powerful heaters are each available in 12 and 24 V versions and are also suited for use in marine environment.

In this 64’ sailing yacht the heater is installed in the technical ​compartment. Mainly convectors are used as heat exchangers. Fan ​blowers are only used in cabins with space restrictions or where quick ​ heating up or air circulation is required.

The heater in this 50’ motor yacht provides heating for both decks. A ​combination of convectors and fan blowers is used.

Technical specifications

Thermo Top Pro 120

Thermo Top Pro 150

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC)

E1 00 0480, E1 00 0481 E1 05 7735

E1 00 0480, E1 00 0481 E1 05 7735

Heating power (kW) Heating power (BTU / h) Fuel consumption (l / h) Fuel consumption (gal / h)

12.0 40,950

15.0 51,180

1.6 0.42

1.7 0.45

Fuels*

Diesel DIN EN 590

Diesel DIN EN 590

Rated voltage (V)

12, 24

12, 24

Rated power consumption (W)

100 8.3 amps at 12 V 4.2 amps at 24 V

80 6.7 amps at 12 V 3.3 amps at 24 V

Flow rate of coolant pump (against 0.56 bar) (l / h) Flow rate of coolant pump (against 0.56 bar) (gal /min.)

1,500 6.6

1,500 6.6

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

470 x 200 x 200 18.5 x 7.9 x 7.9

470 x 200 x 200 18.5 x 7.9 x 7.9

Weight (kg) Weight (lbs)

11.7 25.7

11.7 25.7

* Information about further fuels on request.

34

1

Scopes of delivery

Order number 9035585A Thermo Top Pro 120 Basic 12 V Diesel 9035584A Thermo Top Pro 120 Basic 24 V Diesel 9035583A Thermo Top Pro 150 Basic 12 V Diesel 9035582A Thermo Top Pro 150 Basic 24 V Diesel 9042807A Thermo Top Pro 120 Chiller 24 V Diesel

14

13

1

11

10

4

3

15

2

6

5

12

7

16

8

9

NEW

Contents Scope of delivery/ Installation kit Part SOD Basic SOD Chiller IK*

2

Installation kit 9035492A Installation kit 12 V Standard 9035160A Installation kit 24 V Standard

Description

1

Heater

2

Coolant pump U4850

3

Splash guard

4

Bracket coolant pump

3

5

Mounting material fuel

Water system For the distribution of heat in your boat you may need extra ​hoses, valves, expansion tank, convectors, air handlers etc. ​Please compose your water system individually. Fuel supply Please compose the adequate system components for your ​boat individually. For the installation of the heater in the ​engine compartment the fuel supply system has to be fire-​resistant according to EN ISO 7840. Exhaust system Please order exhaust hose, the exhaust silencer and skin ​fitting additionally. Depending on the installation position ​and length of the exhaust pipe you may need a condensation ​water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control ​elements as well as other installation and system components ​in the accessories section.

6

Wiring harness coolant pump

7

Wiring harness vehicle, vehicle fan, fuse holder

8

Exhaust flex pipe**

9

Mounting material exhaust**

10

Coolant hose

11

Mounting material coolant

4

12

Fuel hose

13

Fuel filter

14

Mounting material fuel filter

15

Mounting material heater

16

Mounting material electric Further mounting material Technical documentation

*  Only for SOD Basic, not for SOD Chiller ** For marine application additional exhaust system components necessary

5

6

35

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