L3 Performing a Test

Performing a test on L3 series software for material testing.

L3 Series Software for Material Testing

Performing a Test

The Better Solution

Table of Contents

Page

performing an L3 Test L3 Test Modes of Operation Standard Operating Mode Height Operating Mode

4 4 4 4 5 7 7 8 9 9

Test Operation Controls

17 17 18 18 19 20 20 21 21 22 22 23 24 25 26 27 27 27 28 28 29

4.0 4.1

4.4

Start Test Controls Stop Test Controls

4.4.1 4.4.2 4.4.3 4.4.4

4.1.1 4.1.2

Pause Control

Setting Datum

Jog Up/Down Control Selecting Your Test Setup

4.1.2.1

L3 Status Indicators Test Mode Indicator

4.2

4.5

Test Setup Menu

4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6

4.5.1

Load Bargraph

Creating New Test Setup Opening a Test Setup

4.5.1.1 4.5.1.2 4.5.1.3 4.5.1.4 4.5.1.5 4.5.1.6 4.5.1.7

Measured Load Indicator

Measured Displacement Indicator Measured Strain (Elongation) Indicator

Creating a Test Setup Template

10 11 12 12 12 12 13 13 13 13 14 14 15 16 16

Deleting a Test Setup Editing a Test Setup Copying a Test Setup Renaming a Test Setup

Test/Step Velocity Indicator

L3 Status Messages

4.3

Step Messages

4.3.1

Load Limit Message Distance Limit Message

Performing a Test Run Pre-Run Procedure

4.3.1.1 4.3.1.2 4.3.1.3 4.3.1.4 4.3.1.5 4.3.1.6 4.3.1.7 4.3.1.8

4.6

4.6.1

Break Message Hold Message

Manual Zero

4.6.1.1 4.6.1.2

Set Home

Cycle Count Message Cycle Duration Message

Start a Run Stop a Run

4.6.2 4.6.3 4.6.4

Prompt On Run

Prompt Message

Ask Message

Test Exception Status Message

4.3.2

Using Omit Exception NO Using Omit Exception YES

4.3.2.1 4.3.2.2

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4.0

Performing an L3 Test

4.1.2 Height Operating Mode Height mode is used when it is important to measure results based on the sample’s height or its change in height when a load is applied. A compression spring is an example where the height of the spring is important in order to determine the spring rate of the spring. In this application, load is applied and the load at individual setpoints based on height are measured and recorded. When your L3 system uses height mode, you place the system into height mode by selecting the mode symbol. When in height mode, you will also see the Distance (D) indicator change to (H) representing the measured height during the test run. When using Height mode, the L3 system must perform a datum pre- test function. The datum must be established in order for the system to be able to measure the height. NOTE Height mode may not be used when testing stress and strain.

4.1 L3 Test Modes of Operation Your L3 material testing system has two modes of operation: standard and height. The default operating mode is standard mode. Both operating modes are discussed in detail in the following paragraphs.

Shows system in Standard (Normal) mode

4.1.1 Normal Operating Modes Most L3 applications will operate in standard mode. Standard mode is also referred to as “normal mode”. Standard mode means that the measurements are taken from your Home position. From Home where the test sequence begins, load, distance, stress and strain are measured. Standard mode measures distance (D) and load (L) for the test steps used in your test setup. Your test steps will typically go to a load or to a distance at a specified crosshead velocity. In all standard mode L3 test setups, you define your test sequence using Load and Distance. In the Controller view, L3 software displays the load (L) and distance (D) for each test setup. When (D) is displayed, the system is in standard operation mode, also called normal mode. You can also tell if the system is in standard mode by looking at the test mode symbol in the header tool bar. When the crosshead is located mid-level showing two opposing arrows, the system is in standard mode.

Shows system in Height mode

NOTE

When you create your test setup, you must be in the mode you intended to perform the test in. You cannot create a test when the system is in Height mode (H) and then perform the test in standard mode (D).

4.1.2.1 Setting Datum Setting the datum establishes a reference zero height position. Your sample’s length/height is measured based on your established datum. The datum may be established for either tensile or compressive testing. An automatic datuming procedure is included with the spring test software. Tensile Datuming Once your have affixed your testing fixtures, use the jog targets to position the top fixture as close as possible to the bottom fixture. There are two ways you can determine the sample’s free length: 1. If you know the sample’s length from measuring with a caliper or micrometer, you can enter that value into the text block. This value represents the height of the sample and used to determine the datum. 2. Or, you can place the sample into the test fixture. Use the jog key to extend the crosshead upward until a very slight load is displayed on the Controller view. Then press the jog key down to remove all load. Next, press the UP target on the Datum dialog box. The crosshead will automatically move upward at a very slow velocity until a load is detected. Once a load is detected, the height of the sample is known. This height will be used as the basis for all future height measuring in this setup.

Compressive Datuming The automatic datuming feature is used for finding the datum for a compression test. Begin, by manually positioning the top and bottom fixtures very close to one another, but not touching.

CAUTION Use extreme care and the slowest jog speed when placing the top and bottom fixtures together to avoid overloading your load cell sensor.

Once the top and bottom fixtures are close together, press the H target on the Controller view. This will cause the crosshead to automatically move until the top and bottom fixtures touch. A slight load, indicating that the top and bottom fixtures have touched will automatically stop crosshead movement. This will establish the datum position. Next, manually move the crosshead upward so that there is sufficient room between your top and bottom fixture to properly fit your sample for testing.

NOTE You do not need to repeatedly set the datum during a batch. The datum is remembered by the system.

Select Up for extension spring datuming. Touch the Up target, the crosshead will move upward until the extension datum is determined automatically.

Select Down for compression spring datuming. Touch the Down target and the crosshead will move downward until the top/bottom fixture touch and the datum is determined.

Shows automatic Datum feature dialog

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If you select the H target, a message will display asking whether or not to accept the current datum or to re-datum (Set). Pressing ACCEPT, will continue with the current datum setting if valid. Pressing SET, will start a new datum setup. Again, you will manually place the top and bottom fixtures close together.

You can enter the Fixture Height or the known length of your extension spring in this entry block. If you set up Fixture Height in the test setup, this height value is automatically populated and used to determine the datum.

Select SET to establish a new datum. This requires that you repeat the automatic datum routine.

Select ACCEPT to maintain the existing datum measurement.

Enter known Height for Tensile direction

You can accept the existing Datum or set new one

Select Up for extension (tension) spring datuming. Touch the Up target and the crosshead will move upward until a light load is detected. The height is determined based on this “first touch load”.

4.2 L3 Status Indicators The Start/Stop push button on the L3 test frame features an LED indicator. This LED will display different colors showing the status of the test system and whether or not a test is active. The LED status colors are as follows:

4.2.1 Test Mode Indicator The L target is used to display the applied load and to zero the load value. The D target is used to display displacement or distance. The D displays the amount of crosshead movement as measured by the encoder.

LED Color

Status

None

System is inactive. Frame not communicating with L3 software.

Load-Distance Test Mode When in Load-Distance mode, your graph views are Load x Distance (LxD), Load x Time (LxT) and Distance x Time (DxT).

Green - Solid

System is active. Ready to test with L3 software.

Green - Flashing System is active. A test run is active. Yellow - Flashing Test run is active, but in a paused state. Red - Solid System is active on power up. Red - Flashing Test is stopped. L3 Test Status Indicators

If the system is in Height mode, the D target is replaced by an H target. The H target indicated Height mode and the value next to the H target is the measured height from the datum.

Displays the active load measured by the load cell sensor.

The bargraph indicates the measured load relative to the load cell sensor’s rated capacity.

Displays the active distance measured by the encoder.

Shown Start/Stop button on MMD Series LED indicates test frame status

L3 Controller view

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4.2.2 Load Bargraph The Controller view displays the current applied load being measured by the load cell sensor. The load is displayed from the center of the bargraph. When the bargraph is filled from the center upward, tensile load is being applied. When the bargraph is filled form the center downward, compressive load is being applied. The bargraph displays green when the measured load is within 80% of the load cell sensor’s full scale capacity. The bargraph displays yellow when the measured load is within 81% - 95% of the load cell sensor’s full scale capacity. The bargraph displays red when the measured load exceeds 95% of the load cell sensor’s full scale capacity. Color indication is used to represent the measured load versus the load sensor’s capacity as follows:

Bargraph Color Load Indication GREEN

The sensor is operating within its normal range 0 to 80% of full scale capacity. The sensor is operating in its caution range 81 to 95% of full scale capacity. The sensor is operating in its high range 96% and above. Be alert of the measured load overloading and potentially damaging the sensor. Load Sensor Status Indication CAUTION When the bargraph displays in red, it indicates that the load cell is nearing its full scale capacity and that it is near an overload condition. USE EXTREME CAUTION NOT TO EXCEED THE LOAD CELL’S FULL SCALE CAPACITY.

YELLOW

RED

Normal Operating Run Bargraph displays green- load cell sensor in normal range

Caution Operating Run Bargraph displays yellow- load cell sensor in caution range

Warning Operating Run Bargraph displays red- load cell sensor in warning range

4.2.3 Measured Load Indicator The L target in the Controller view is used to tare or zero the measured load. The numeric value next to the L target is the currently measured load, being measured by the attached load cell sensor. The units of measure are displayed after the measured value.

4.2.4 Measured Displacement Indicator The D target in the Controller view is used to tare or zero the measured displacement (distance). The numeric value next to the D target is the currently measured load, being measured by the frame’s internal encoder. The units of measure are displayed after the measured value.

Actual load is “positive” integer for tension. Shown with specified units of measure (Newtons).

Bargraph displays “upward” indicating measured load is tensile direction. Arrow also displays upward (tensile).

Select D to zero the distance (Home)

Select L to zero/tare the load cell sensor

Displays the total travel from the Home (Start) position for the test run. Distance is using millimeters (mm) as the unit of measure for distance.

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4.2.5 Strain Indicator When using L3 software for a stress-strain test and when your test setup includes an external extensometer, the L3 Controller will display the strain measurement using the symbol “E”. E represents the sample’s elongation in percent from the start of the test to the current position.

When the Sample Definition step is used for a stress-strain test, and the Extensometer option is used, the Controller will display the measured elongation next to the “E” symbol.

Test Setup using Sample Definition Step Step includes the use of an Extensometer (Any)

Active crosshead speed Velocity displayed during a test step

4.2.6 Test/Step Velocity Indicator During a test run, the crosshead’s current velocity is displayed with the units of measure for speed.

During each test step, the crosshead velocity is displayed in both the main Controller view and in the Step Message box (bottom).

Test Setup for My Tensile Test Step 2 is being performed

A Step message is displayed for each test step is the test setup. Included is the Step Number and the key step parameters, e.g. Limit, Direction, Speed.

Step Direction

Step Number

Active crosshead speed Velocity displayed during a test step

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4.3 L3 Status Messages During a test, the L3 software displays a status message in the message box area. The status message will generally advise the user of the current test step being performed and key step parameters for that step. Certain messages, such as Ask messages, require the user to enter information before the test step can continue. 4.3.1 Step Messages Test setups are made up of a series of test steps. During a test run, your L3 Series software displays step messages that alert the user to the current step being performed. These messages are described in the following sections.

4.3.1.1 Load Limit Step Message Load Limit steps are available for either tensile or compressive test steps. The Load Limit step moves the crosshead until a load limit or load setpoint established for this step is achieved. The Load Limit step message will tell you the step number, the direction of crosshead motion, the limit setpoint and the velocity to this step.

Load Limit Type

Crosshead speed to the Load Limit

Load Limit Setpoint

Load Limit Step Message

4.3.1.2 Distance Limit Step Message Distance Limit steps are available for either tensile or compressive test steps. The Distance Limit step moves the crosshead until a distance limit or distance setpoint established for this step is achieved. The Distance Limit step message will tell you the step number, the direction of crosshead motion, the limit setpoint and the velocity to this step.

The limit value is displayed above the actual live measurements. Since this is a Distance step with a 100mm target, this limit is displayed above the distance (D) measurement.

Distance Limit Type

Crosshead speed to the Distance Limit

Distance Limit Setpoint

Status message shows current step is 2. This is a Pull (tension) to a distance of 100.00mm at a velocity of 100.000mm/min.

Distance Limit Step Message

Controller view during active test run Displays status message of current Step 2

4.3.1.3 Break Message Break steps are available for either tensile or compressive test steps. The Break step moves the crosshead until a break limit, defined as a percentage drop in load after a maximum load is reached, is achieved. The Break step message will tell you the step number, the direction of crosshead motion, the break setpoint and the velocity to this step.

4.3.1.5 Cycle Count Message A Cycle Count step is used to cycle steps in a series. You specify the step numbers you want to cycle and using a count, you specify the number of times this series of steps should be repeated. The Cycle Count step message will tell you the count number of your cycle series.

Break Limit Type

Current Step Type

Crosshead velocity of the current Step 2

Cycle Number 2 of 3

Crosshead speed to the Break Limit

Break Limit Setpoint

Break Limit Step Message

Cycle Count Step Message

4.3.1.4 Hold Message Hold steps are available for either load or distance test steps. The Hold step holds the crosshead at a previous step’s load or distance limit for a specified time duration. The Hold step message will tell you the step number, the hold type (load or distance), and the hold duration to the end of the hold step.

4.3.1.6 Cycle Duration Message A Cycle Duration step is used to cycle steps in a series. You specify the step numbers you want to cycle and using a time duration you specify the time duration this series of steps should be repeated. The Cycle Time step message will tell you the time remaining for your cycle series. When the time expires, the test setup will move to the next step.

Hold Load Type

Current Step Type

Cycle Duration Remaining Time

Elapsed time remaining for Hold step to complete

Crosshead velocity of the current Step 3

Hold Step Duration

Hold Step Message

Cycle Duration Step Message

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4.3.1.8 Ask Message The Ask message alerts the test operator and requires an answer to the question. Questions should always be short and require a single or few word response. The maximum number of characters, including spaces, for your question is 100. The response is limited to a maximum number of characters, including spaces, to 40. Use the Ask coefficient to display the answer to your question.

4.3.1.7 Prompt Message Prompt messages are useful to inform the test operator of important information regarding the test or the current step within a test. Prompts are simply messages that require no operator response and are used to inform the operator. A Prompt message requires a time duration. A Prompt message may be up to 100 characters in length.

Time remaining for Tell prompt

Prompt Type Tell

Display prompt for this time duration

The prompt, which advises the operator, is displayed on the main graph view for the time duration specified. The operator can extinguish the prompt by selecting this marker.

This is the default label ID for this coefficient. “U” is the coefficient and can be displayed in the Data tables.

Prompt Type Ask

The prompt, which advises the operator, is displayed on the main graph view until the operator enters a response.

Tell Step Message Requires no operator response

Ask Step Message Requires an operator response

4.3.2 Test Exception Message All test step types, except for Prompt, Ask and Datum steps, have a feature called Exception. An exception is best described as an event. If this event occurs during the step, then tell L3 what to do next. The exception feature is labeled “Stop Test If”. The exception default is Off.

This exception will stop the test run IF the measured load is 50.00N.

For this Distance Step, you may also use a STOP IF exception based on a sample break. Enter the % drop in load after a Minimum Break was measured. The measured load must first exceed the MIN BREAK value, then the system will begin looking for a drop in load based on a percent.

Exception Limit Stops test automatically if Load gets to 50N

Exception Message When Pre Test Omit Exception = Yes, a message appears and test run stops

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4.3.2.1 Using Omit Exception - No You specify whether or not to omit an exception in the Pre Test Step of your test setup. The Omit Exception default is Yes. When Omit Exception is set to No, if an exception occurs, the test run will automatically end at the exception. The data for the test is available for analysis.

4.3.2.2 Using Omit Exception - Yes When the Omit Exception option is set to Yes, if an exception occurs, the test run will automatically end. A message is displayed indicating that the test run was ended due to an exception. Any results in the Results view are depicted with a red x-out over the entire results area. Additionally, the run in the Runs List is shown in red with a red strike-thru indicated an aborted test caused by an exception. When Omit Exception = Yes, you are omitting the data from this run, e.g. no data is collected for analysis. This test run is voided.

Pre Test Omit Exception = No If an exception is reached, save data for analysis

With this test setup, if a test run should measure a load of 10N BEFORE reaching the Target Distance of 100mm, the test will automatically stop. The data acquired up to the 10N will be saved for analysis because Omit Exception = No, e.g. do not omit exception data.

Exception Message When Pre Test Omit Exception = Yes, a message appears and test run stops

Exception Limit Stops test automatically if Load gets to 100N

4.4 Test Operation Controls Starrett recommends using the Start/Stop push button for operating a test. Alternatively, you may use the touch targets on the Controller view.

4.4.1 Start Test Control When the test setup is launched, you may proceed to start the test run. Prior to starting a test run, make sure your sample is secured in the test fixture. If you have not configured automatic Home and automatic zeroing in your test setup, you should perform the following sequence prior to selecting Start: 1. Select L target to zero Load; 2. Select D target to zero Displacement; 3. Select SELECT HOME target to establish your home position. Once these pre-test run functions are completed, you may now press the Start/Stop push button or the START TEST target.

NOTE Start a test using the Start/Stop push button or by selecting the START TEST target on the Controller view.

Start/Stop Test Push Button Located next to jog switch

Start Target Press to begin a test run

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4.4.2 Stop Test Control During a test run, you may stop the run by selecting the Start/Stop push button or the STOP TEST target on the Controller view. When a test run is stopped, it completes the run. You cannot resume a stopped test . NOTE Pressing the Stop function ends the current test run.

4.4.3 Pause Test Control When an extensometer is specified in your Sample Definition step, you have the ability to “pause” a test run. This “pause” allows you to remove the extensometer from the sample prior to a break in order to protect the extensometer from damage. Pressing the STOP TEST target or the Start/Stop button will “pause” the test run. To re-start the test run, press the PLAY target on the STOP target or press the Start/ Stop push button on your test frame.

NOTE A stopped test run cannot be resumed.

Press the STOP TEST target or push button to PAUSE the test when using an extensometer.

Shows an active test run. Press the Pause symbol to PAUSE the test run.

Stop Target Press to stop a test run

Press the STOP TEST target or push button to Resume a “paused test” when using an extensometer.

Shows a PAUSED test. Press arrow to Resume.

Stop /Pause/Play Target Press to stop to Pause and to Re-Start a test run when an extensometer is used

4.4.4 Joy Stick Control The joy stick should be used to position the sample and load string prior to the test run. The crosshead velocity will ramp upward when the joy stick is continuously pressed. Pressing the top portion of the joy stick causes the crosshead to move upward (tensile direction). Pressing the bottom portion of the joy stick causes the crosshead to move downward (compression direction).

NOTE Never press the joy stick during an active test run.

NOTE The joy stick should be used to manual position the sample and load string at a home position.

WARNING Attempting to stop the crosshead movement during a rapid velocity will lead to a load cell overload condition. This can permanently damage the load cell and associated fixture. Use extreme caution when using high velocities.

Joy Stick Located next to Start/Stop push button

Shows pointer to the left (default). This is the SLOW speed mode. Pressing the jog switch will move crosshead slowly.

Shows pointer to the right (NORMAL). Pressing the jog switch will move crosshead up to the maximum speed velocity setting. If you press and hold jog switch, the velocity will increase.

Joy Stick Change manual crosshead velocity

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4.5 Selecting a Test Setup Test setups are saved in the Metlogix/Test directory. Test setups stored in this directory get displayed at the L3 System’s Home view. Test setups may be displayed in the Home view based on their alphabetical name or by activity. If a number is used in the test name, a numbered test name will be displayed before a test name using alpha characters. For example, a test setup with the name 1AAAA will display before a test name of AAAA when you are listing your test names by name. You may specify how test setups are listed on your Home view using the Test Settings from the L3 Settings menu. Your test list may be setup to display based on: • Name • Last Used

NOTE Test names with the first character as a number, will display before a test name with only alpha characters when sorted by Name.

You may save an unlimited number of test setups based on available memory in your L3 workstation. Depending on how your Result view is setup, you may view up to ten (10) test setups when the Controller divider bar is positioned at its maximum top location.

The test methods are listed by Name in this example.

NOTE The number of test setups is limited by the memory available on your L3 Workstation. It is possible to have hundreds of test setups saved in your Metlogix/Tests directory.

Test Names displayed in red text indicate an illegal test setup. This can be from a computer that has an unlicensed copy of the associated Lx software.

NOTE If a test setup appears in RED text, the setup is from a system with unlicensed software. It cannot be opened or used.

4.5.1 Test Setup Menu The Home view is where you can setup a new test. You may also open a test setup from the Metlogix/Test directory from the Home view. And if you use templates, you may access the Metlogix/Template directory.

Main Home menu Select the test method to perform

4.5.1.1 Creating a New Test Setup Select the New Test symbol to create a new test setup. When the New Test symbol is selected, L3 Series software opens to the test configuration view. This view shows the major sections that define a test: • Pre Test section • Data section • Post Test section The symbols at the bottom of the view are the various test step types, including if purchased for your system, additional optional functions such as the functions for logic control using the L3 Automation Builder. When you create the test setup using the test steps, the Test section of your test setup is constructed and appears between Pre Test and Data. Each of these test sections are described in Section 3, Creating a Test .

4.5.1.2 Opening a Test Setup You may open a test setup using the Open Test symbol. This is useful if you have a large number of tests that may be cumbersome to locate in the test directory. Select the Open Test symbol and L3 Series software opens the Metlogix/Test directory where your actual test setups are stored. Select the test you require from the directory and that setup is launched in your L3 environment.

Select the “Open Test” symbol to open a test or a template using the Metlogix directory

Main Home menu Open a Test or Template symbol

Main Home menu Create New Test symbol

Metlogix/Tests Sub-directory Shows where test files are stored and saved

Select the New Test symbol to create a new test method using the L3 Test Builder.

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4.5.1.3 Creating a Test Setup Template It may be advantageous to create a template on a test setup that may be used often, but on different parts or samples. You can create a test setup using the New Test function. Then move this test from the Metlogix/Test directory to the Metlogix/Template directory. When you select a template, L3 software will open the template you select and you may then create a new test using this template. Tests created using a template must be renamed and “Saved As” and saved to the Metlogix/Tests directory. NOTE A test template cannot be run. A test template can only be used to construct a new test. The new test is then saved to Metlogix/Tests or to a designated file location on your network.

4.5.1.4 Deleting a Test Setup There are two methods to delete a test setup: • Delete from Home view • Delete from Metlogix/Tests directory

You can delete a test setup from the Home view. Select the right side of the test setup panel, then select the delete (X) target. A dialog box is displayed requiring you to acknowledge that you want to delete this test setup. You may also delete a test setup from the Metlogix/Test directory. If you have many test setups, this method is recommended since you can see all of your test setups at one time and sort the test setups by name or date. To delete, select the test setup and use the delete function on your keyboard. CAUTION There is no acknowledgement required when deleting a test setup using the Metlogix/Test directory.

Select the right side of the test method title. Then, select the Delete function (X). This will permanently delete the test method from the test list.

Metlogix/Template Sub-directory Create and save a test method template for creating new test setups

4.5.1.5 Editing a Test Setup A test setup may be edited provided the user has appropriate security authorization to revise a test. Select the test setup and select the right side of the panel. Then select the Edit function. The test setup will open with the Test section showing the various steps used in the test setup. You may then revise, add or remove steps to the test section. You may also modify the Pre Test, Data or Post Test sections. After your changes are made, a dialog box will display asking you to save and acknowledge the revisions to the test setup. NOTE Changing the test setup may affect results, including making some results invalid. Invalid or out-of-range results are displayed with an XXXXX in the marker, Result view or in the columns in the Data views.

Select the test setup to edit from the Home menu. Select Edit function. This launches the test setup where you can make revisions to your test step sequence and attributes.

My Limit Test Test Setup Selecting Edit opens test setup for selected test

Home Test Menu Select Edit function to edit the specified test setup

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4.5.1.6 Copying a Test Setup A test setup may be copied using two methods: • Use the copy function at the Home view • Copy the test from within the Metlogix/Tests directory You can copy a test setup from the Home view by first selecting the test setup from your list. Then select the Copy function. The test setup will open as a NEW TEST with the Test section showing the various steps used in the test setup. You may then revise, add or remove steps to the test section. You may also modify the Pre Test, Data or Post Test sections. After your changes are made, a dialog box will display asking you to Name and save the test setup.

You may also copy a test from the Metlogix/Tests directory. Select the test from the list and use Window’s copying methods, e.g. right mouse to copy the test setup. Rename the test setup again using standard Window’s methods, e.g. highlight name and re-enter new name. NOTE Creating a new test setup using the Copy function may affect results, including making some results invalid. Invalid or out- of-range results are displayed with an XXXXX in the marker, Result view or in the columns in the Data views.

Select the test setup to edit from the Home menu. Select Copy function. This launches a copy of the selected test setup where you can make revisions to your test step sequence and attributes. Then name the new test.

A copy of My Limit Test Test Setup Selecting Copy opens test setup as a New Test for editing

Home Test Menu Select Copy function to create a copy of the specified test setup

4.5.1.7 Renaming a Test Setup You have two methods for renaming a test setup: • Rename from Home view • Rename from Metlogix/Tests directory

To rename a test setup from the Home view, select the test setup. Select the Rename function. The test setup name will highlight and you can then enter a new name for your test setup. You may also rename a test using the Metlogix/Tests directory. Select the test setup from the list and using Window’s naming methods, rename the test setup. The new name will be reflected when you view the test setup at the Home view. NOTE Test setup names may be up to 16 characters in length.

NOTE If your L3 system will contain a large number of test setups, take care to use a naming convention that will allow fast lookup of your test setup.

Enter the new name for the selected test setup

Home Test Menu Select Rename function to rename the specified test setup

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4.6 Performing a Test Run Once a test setup is launched, you may then proceed to perform a test run. A test run is an actual test of a single sample. Once a run is performed it is registered in the Runs List for that test setup and it is saved to the Metlogix/Runs directory. Test runs are listed numerically. Every test run has a unique test number. If a test run is deleted, the sequence of the test runs in the Runs List is maintained. For example, if you delete run #3 after performing five (5) runs, the Runs List will display 1,2,4,5. Run #3 is forever removed from the Runs List. This ensures that anyone looking at the Runs List can see that a run was deleted. Runs that ended due to an exception event, when the Omit Exception function is Yes (Pre Test), will appear in red text with a strike-thru. Runs that make use of a tolerance, and that contain a result that is out-

4.6.1 Pre-Run Procedure The following represent some common “pre-run” checks that should be done prior to performing a test run: • Start/Stop push button should display green. • The sample is secure and axially aligned in the test fixture. • Test fixtures are properly secured with tightened locking rings and Starrett grip pins. • The correct test setup is open and ready to be used. • The load cell sensor is communicating and displaying its full scale capacity beneath the load cell status icon. • The tester is configured for the proper test mode, e.g. normal mode or height mode depending on the test setup. • The H target is displayed when height mode is used • The D target is used when normal mode is used. • The correct units of measure are displayed for Load and Distance. • The correct graph options are displayed for the type of testing to be performed, e.g. load-distance. • If a splinter shield is used, the door on the shield is completely closed so that the interlock is enabled. • Travel limits are set to prevent over-travel conditions that can lead to a load cell overload condition. • Access to the Emergency stop is easily and quickly accessible to the user. • Access to the power switch to the frame, located on the back panel, is easily and quickly accessible to the user. WARNING Operating the system carelessly could result in serious injury or death. Keep hands, head and all other body parts away from the testing space when the crosshead is in motion. WARNING Moving parts can produce dangerous forces corresponding to the system capacity. All operators should read the instruction manual thoroughly to ensure they operate the system correctly. Control access to the system to ensure only trained operators operate the system. WARNING Keep the face and body away from the test specimen during tests. When the specimen breaks, flying debris could injure eyes or other body parts. Always use a safety guard or other measure to provide protection from broken specimens.

of-tolerance will appear in red text. All other runs will appear in black text.

When a Batch Name is used, the Batch Name will appear atop the Runs Number in the Runs List. A Batch Name may be setup in the Pre Test section of your test setup. When multiple runs are displayed together, a color-coded dot appears next to the run. This color designates the graph trace when multiple traces are displayed together. The active trace always appears with a black trace. When you use the split view with graph and data together, the black color identifies the test run that the data belongs to.

4.6.1.1 Manual Zero The Pre Test section has an option called Set Home that will automatically zero the Load and Distance values when the Start Test target or Start push button is pressed to begin a test run. If the Set Home function is not used (Set Home = No), you must zero the Load and Distance values prior to starting the test run. • Press the L target to zero Load • Press the D target to zero Distance

4.6.1.2 Set Home The Home position is critical to successful testing. The Home position is defined as where the test starts from. It is the location used to set your sample into the testing fixture and the location where the software begins measuring load and distance values. When the Setup Home option in Pre Test is Yes, the Home position is established at the point where the Start Test target or Start push button is pressed. If the Set Home option is not used in Pre Test = No, the user must manually Set Home by pressing the Set Home target. Press Set Home after you have zeroed Load (L) and Distance (D).

Set Home This establishes the crosshead start position for all test runs

Zero Load and Distance Set prior to Set Home and Start Test

If SET HOME = Yes in your Pre Test step, Home is automatically established at the crosshead location when the Start Test is pressed.

Pre Test Set Home Home is set automatically when Start is pressed

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4.6.2 Start a Run Select the START TEST target or press the Start/Stop push button on the test frame to being a test run. NOTE The LED should indicate green prior to you pressing the push button. This indicates ready.

4.6.3 Stop a Run You may stop an active test run by pressing the Start/Stop push button, or by pressing the STOP TEST target on the Controller view.

NOTE An active test run will also stop due to the following:

• Emergency stop switch is pressed • Crosshead travel limit exceeded • Load cell sensor load limit exceeded • Exception event occurred

NOTE During the test run, the LED will blink green indicating that the test frame is active and that the crosshead is moving.

Start Target Press to begin a test run

Stop Target Press to stop a test run

4.6.4 Using Prompt On Run The Prompt On Run option allows you to revise your sample’s dimensions prior to the Start of a test run. This can be used if your samples for your batch do not have a uniform dimension. When there are variations to your sample’s dimensions, use the Prompt on Run = Yes. A dialog will display when you press START TEST allowing your to measure your individual sample and adjust its dimension. NOTE

Connect your micrometer via USB to your L3 System and your measurement can automatically populate the active sample dimension field.

When Prompt On Run=Yes, you can edit your sample’s dimensions prior to each test run.

L3 Test Run- Sample Definition Prompt On Run = Yes Revise your sample’s dimensions prior to the test run

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Corporate Headquarters The L. S. Starrett Company 121 Crescent Street Athol, MA 01331 USA Tel: 978-249-3551 Starrett Metrology Division Starrett Kinemetric Engineering, Inc. 26052-103 Merit Circle Laguna Hills, CA 92653 USA Tel: 949-348-1213

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