2025 Cap America Catalog

CUSTOM MADE EASY Discover how easy custom headwear can be. Our in-house team of graphic designers & overseas specialists make the process of creating the perfect branded cap an easy & stress-free experience.

PROFILE

Refers to the crown height of the cap above the visor. There are generally 3 types of cap profiles: ― Low Profile ― Medium/Mid Profile ― High Profile

Low Profile

Medium/Mid Profile

High Profile

STRUCTURE

A baseball cap can have buckram or stiff fabric behind the front two panels of the crown giving it structure & therefore it is called a structured cap. An unstructured cap has no additional support behind those front two panels. If you take a cap off your head & set it down on a flat surface, a structured hat will continue to look the same & generally keep its shape. An unstructured cap will collapse slightly without your head in the hat supporting it.

Unstructured

Structured

COMMON VISOR SHAPES

Standard Pre-Curved Visor

Modified Flat Visor/Shapeable Pre-Curved Visor

Flat Bill Visor

COMMON CLOSURE OPTIONS

Adjustable Snap Back Closure

Fabric Strap with Hook & Loop Closure

Fabric Strap with Sliding Buckle

Leather Strap with Metal Buckle & Grommet

Stretch-Fit (Flexfit® Available)

POPULAR CAP SILHOUETTES

These silhouettes below represent prevailing headwear trends that resonate in the retail market. Starting with one of these as a foundation for your design is a key step toward creating a great custom cap! (Availability may vary; not all featured silhouettes are offered in each custom program.)

Structured or Unstructured | Low Profile | Standard Pre-Curved Visor | Full-Fabric | Five or Six Panel

Structured or Unstructured | Low Profile | Standard Pre-Curved Visor | Mesh Back | Five or Six Panel

Structured | Medium Profile | Standard Pre-Curved Visor | Full-Fabric | Five or Six Panel

Structured | Medium Profile | Modified Flat Visor Mesh Back | Five or Six Panel

Structured | High Profile | Flat Bill Visor Full-Fabric | Five or Six Panel

Structured | High Profile | Flat Bill Visor Mesh Back | Five or Six Panel

Structured | High Profile | Flat Bill Visor Full-Fabric | Seven Panel

Structured | High Profile | Flat Bill Visor Mesh Back | Seven Panel

Standard Pre-Curved Visor | Full-Fabric

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CUSTOM OVERSEAS PROGRAMS

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