2917U & 2920U TRAI L ING MODE
OPERATOR & SAFETY MANUAL
© K-Line Ag 2021
74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
Wou ld you l i ke a copy of th i s manual emai l ed to you?
Send your reques t to mar ket i ng@k- l i ne . net .au or scan here :
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
Dear Customer
Thank you for purchasing a 2917U or 2920U Universal Speedtiller made by K-Line Agriculture. We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely, as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. Please read, fill, sign and submit the Warranty Registration Document (including Safety Acknowledge- ment) that was provided with your Product. Upon submission of the Warranty Registration Document, your Dealer will provide you with a copy which should be kept in a safe place for easy access in future. Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine, and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely, is in question - DO NOT TRY IT.
DO NOT attempt to operate this equipment under the influence of drugs or alcohol.
Remember - Your best assurance against accidents is a careful and responsible operator.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:
AUS - 1800 194 131
The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform.
Signed:
David Larsen National Operations & Development Manager, K-Line
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
OP & SAFETY MANUAL Table Of Contents
SPEEDTILLER START UPS
26
CUSTOMER LETTER
4
FIELD OPERATION
27-34
Speed Range
27 28
LEGAL DISCLAIMER
6
Tracking Adjustments
Lateral Front Disc Gang Positioning
29-31
SPECIFICATIONS
6
Front Disc Lateral Standard Factory Setting
29 31 31 32
Adjustment Procedures Excessive Trash Conditions Ram Stop Combinations
INTRODUCTION
7 7
Availability Of Genuine Parts
Identifying The Machine Tractor Requirements
7
Machine Blocking In Excessive Trash
32 32 33
7 7 6
Clogging In Wet Soil
Definitions Used In This Manual Disc Arm Identification (Rear View)
Performing Maintenance
Maintenance & Safety Procedures
34
RISK MANAGEMENT Identifying Hazards
8-10
AFTER DELIVERY CHECK-LIST
35 35
8 8 8
LUBRICATION OF ROLLER BEARINGS
Risk Assessment
Risk Control
EXPLODED VIEWS
36-40
Monitor & Review Control Measures
8
Speedtiller Jump Arm Assembly
36 37 38 39 40
Risk Assessment Score Chart
9
Side Coulter
Risk Assessment Table
10
Disc Arm Bearing
Light/Heavy Roller Pins
SAFETY
11-25
Standard (50mm Pin) Roller Bearing
Important Notice (MUST READ) 11 Your Safety & The Safety Of Others Is Important 12 Safety Alert Symbol 12 Signal Words 12 Safety Decal Placement For Both Machines 13 Safety Decals 13-17 Logo Placement & Qtys 18 Safety Sign Care 19 Tyre Pressures & Safety 20 Hydraulic Operation & Safety 21 Hydraulic Hose Hook-Up 21 Priming Hydraulic System 22 Hydraulic System Failure 23 Electrical Connection Hook Up 23 Hitching/Unhitching 24 Transporting/Roading 25
41-42
BOLT TORQUE TABLES
Metric
41 42
Imperial
TESTIMONIAL PERMISSION FORM
44-45
END OF DOCUMENT
48
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
LEGAL DISCLAIMER LAST UPDATED: 11/08/21
The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.
SPECIFICATIONS
2917U
2920U
MODELS
OPERATING WIDTH APPROX.
1.75M (5.7FT)
2.0M (6.5FT)
14
16
NUMBER OF DISCS
64KW 85HP
67KW 90HP
TRACTOR POWER RANGE
WEIGHT APPROX WITH STANDARD ROLLERS TRANSPORT WIDTH APPROX
1928KG (4251LB)
2300KG (5070LB)
2.1M (6.7FT)
2.3M (7.5FT)
11.5/80 X 15.3 16 PLY
11.5/80 X 15.3 16 PLY
WHEEL EQUIPMENT
TRANSPORT TONGUE WEIGHT
750KG (1650LB)
950KG (2100LB)
6.5M (21.3LB)
6.5M (21.3LB)
TRANSPORT LENGTH
TRACTOR HYDRAULIC REQUIREMENTS
STANDARD 1 X DOUBLE SPOOL HYDRAULIC DEPTH CONTROL:2 X DOUBLE SPOOL
HYDRAULIC REMOTES
2800 PSI (190 BAR) (19000 KPA)
HYDRAULIC PRESSURE
HYDRAULIC FLOW CAPACITY
REQUIRED MAXIMUM FLOW 10GPM (38LITRES/MIN) FLOW ADJUSTABLE
Figure 1
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
AFTER DELIVERY
When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted.
GENUINE PARTS
K-Line spareparts and accessories havebeen specificallydesigned anddeveloped for themachines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.
IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS
The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.
TRACTOR REQUIREMENTS
10-14 Horsepower x width of machine in feet 25-35 Kilowatt x meter width of machine in meters Tractor weight must be same as or greater than the towed unit.
Hydraulic valves
1 x double spool
Hydraulic operating pressure 2800 PSI DEFINITIONS USED IN THIS MANUAL
DISC ARM IDENTIFICATION (REAR VIEW)
VIEW FROM REAR OF MACHINE
FRONT ARM
REAR ARM
BOLT TENSION
Top plate bolt tension 75ft lbs / 100Nm
Disc bolt tension 250ft lbs /340Nm
Figure 2
Figure 3
Figure 4
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
R I S K M A N A G E M E N T
Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it.
The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities • Assess the risks
• Determine and implement control measures to reduce risk • Monitor and review the effectiveness of the control measures IDENTIFYING HAZARDS
Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. (SEE RISK ASSESSMENT SCORE CHART - Pg 9). RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
R I S K A S S E S S M E N T S C O R E C H A R T
Figure 5
AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
CONT I NUED
R I S K A S S E S S M E N T
RISK SCORE
REVISED RISK SCORE
CODE
HAZARDS
CONTROL
ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & IMPLEMENT WHEN HITCHING/ UNHITCHING TRACTOR TO IMPLEMENT MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED. PRIME BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES TO BLEED AIR. THEN RE-TIGHTEN HYDRAULIC FITTINGS ENSURE JACK(S) ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR
CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING
5
1(A).
1
CRUSHING - IMPROPER USE OF JACK
1(B).
1
5
CRUSHING - WHEN HITCHING TRACTOR
1(C).
2
5
CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING
1(D).
1
5
SUDDEN LIFT OR DROP OF DRAWBAR, CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT
1(E).
1
5
2(A).
2
5
2(B).
2
5
1
5
3.
Figure 6
ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
It is the responsibility of the operators to: Read and understand your manual Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.
USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.
Slow down in terrain such as rocks, or other difficult operating conditions.
I MPORTANT NOT I C E
• Safe work procedure analysis must be performed before attempting to assemble this machine
• Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine.
For further information please contact :
AU: 1800 194 131
• Ensure hydraulic system is fully primed - See pg 22.
K-Line Ag has produced this manual as a guide for the operation of your machine. While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no responsibility for errors and omissions. • This production is made available as is, without warranty of any kind expressed or implied. • K-Line Ag assumes no responsibility for damages resulting from the use of information contained herein. • This booklet is compiled to comply with the present state of the machine at the time of publication, and K-Line Ag reserves the right to improve and revise their products at any time.
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T Y O U R S A F E T Y A N D T H E S A F E T Y O F O T H E R S I S I M P O R TA N T
• BE PREPARED! • BE SAFE ! • BE AWARE ! • BE SEEN!
When you see this symbol, you must be alert to the possibility of injury or death. SAFETY ALERT SYMBOL
SIGNAL WORDS
The use of signal words, DANGER , WARNING AND CAUTION relating to the safety messages. The appropriate Signal word is selected when using the following guidelines.
Indicates an imminently hazardous situation that if not avoided, COULD result in serious injury or death if proper safety measures are not taken.
Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .
Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.
ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY PROCEDURES SET OUT IN THIS BOOK. IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS AND DEVICES TO THIS MACHINE. FAILURE TO OBSERVE THE INSTRUCTIONS OF THIS BOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
SA F E T Y DECA L P L AC EMENT
Figure 7
Decals part numbers & quantities shown in table below:
DECALS ON MACHINE
SHOWN ON MODEL
A B C F G H I
J
K L M N R U XC
1 2 1 2 1
1 2 1 1 1 2 2 1 1 2
Figure 8
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
SAFETY DECALS
CONT I NUED
BOM ID PART NUMBER
DESCRIPTION
A B C D
DECAL. WARNING TRANSPORT SPEED 160MM X 120MM. ORANGE - BLACK ON WHITE
(A) 9WD-W022
DECAL. CAUTION WHEEL NUT TENSION 160MM X 40MM. YELLOW- BLACK
(B) 9WD-C023
DECAL. WARNING CRUSHING 160MM X 80MM. ORANGE - BLACK ON WHITE
(C) 9WD-W05
DECAL. DANGER ELECTRIC SHOCK 160MM X 80MM. RED - BLACK ON WHITE
(D) 9WD-D04
E
DECAL. DANGER CRUSHING WING (HORIZONTAL) 180MM X 70MM. RED - BLACK
(E) 9WD-D01H
F
DECAL. DANGER CRUSHING WING (VERTICAL) 70MM X 180MM. RED - BLACK
(F) 9WD-D01V
G
DECAL. WARNING OPERATING INSTRUCTIONS 160MM X 60MM. ORANGE - BLACK
(G) 9WD-W021
H
DECAL. CAUTION SERIOUS INJURY 140MM X 140MM. YELLOW - BLACK
(H) 9WD-C04
I J
DECAL. IMPORTANT DAILY GREASE PURGE 100MM X 40MM. BLUE - BLACK
(I) 9WD-I01
DECAL. WARNING HIGH PRESS. FLUID 160MM X 80MM. ORANGE - BLACK
(J) 9WDW-T5
K
DECAL DANGER CRUSHING MACH. IMPLEMENT 160MM X 80MM. RED - BLACK
(K) 9WDD-T3
L
DECAL. WARNING HYDRAULIC PRIME 160MM X 60MM. ORANGE - BLACK ON WHITE
(L) WD-W024
M N O
DECAL. WARNING PINCH POINT 100MM X 70MM. ORANGE - BLACK ON WHITE
(M) 9WD-W10
DECAL. WARNING STEPPING ON WHEELS 160MM X 60MM ORANGE - BLACK ON WHITE
(N) 9WD-W01
DECAL. DANGER UPTHRUST 200MM X 70MM. RED - BLACK ON WHITE
(O) 9WD-D01
P
DECAL. RAM STOP COMBINATION 300MM X 80MM. MULTI-COLOUR
(P) 9WD-R01
Q.1A Q.2A Q.2B Q.2C Q.2D
DECAL DEPTH CONTROL 6 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 2 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 3 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 4 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 5 TURNS PER INCH 100 X 70
(Q.1A) 9WD.F01DC6TPI (Q.2A) 9WD.F01TC2TPI (Q.2B) 9WD.F01TC3TPI (Q.2C) 9WD.F01TC4TPI (Q.2D) 9WD.F01TC5TPI
R
DECAL. 32-KMH/ 20-MPH 190MM X 80MM. RED - BLACK ON WHITE
(R) 9WD-S01
T
DECAL. 5 COLOUR HYDRAULIC COLOURS 160MM X 100MM. MULTI-COLOUR DECAL.
(T) 9WD-H02
U
DECAL. IMPORTANT DISC BOLT RETORQUE 100MM X 80MM. BLUE- BLACK
(U) 9WD-I02
W
DECAL 5 COLOUR FOLD-UNFOLD 280MM X 180MM. RED - BLACK ON WHITE
(W) 9WD-F04
XA XB XC
DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 425/65R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 500/60R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 400/60R15.5
(XA) 9WD-I-425-65-225 (XB) 9WD-I-500-60-225 (XC) 9WD-I-400-60-155
Y
DECAL. WHEEL DEPTH 330MM X 140MM. BLACK
(Y) 9WD-WD1
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y D E C A L S
*NOTE:
NOT ALL DECALS GO ON ALL MODELS. (See previous page for details)
A. 9WD-W022
B. 9WD-C023
E. 9WD-D01V
G. 9WD-W021
C. 9WD-W05
D. 9WD-D04
H. 9WD-C04
F. 9WD-D01H
I. 9WD-I01
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
SAFETY DECALS
CONT I NUED
(J) 9WDW-T5
(M) 9WD-W10
(K) 9WDD-T3
(N) 9WD-W01
(L) 9WD-W024
(O) 9WD-D01
(P) 9WD-R01
(R) AUS SPEED STICKER MAX 32KPH/20MPH
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
SAFETY DECALS
CONT I NUED
(Q.2A) 9WD.F01TC2TPI
(Q.2B) 9WD.TC3TPI
(Q.1A) 9WD.F01DC6TPI
(Q.2C) 9WD.F01TC4TPI
(Q.2D) 9WD.TC5TPI
(U) 9WD-I02
(T) 9WD-H02
(W) 9WD-F04
(XA) 9WD-I-425-65-225
(XB) 9WD-I-500-60-225
*NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK)
(Y) 9WD-WD1
(XC) 9WD-I-400-60-155
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
L O G O S T I C K E R S
LARGE SPEEDTILLER STICKER: 650 X 110MM (2 x wheel frame weldment) SMALL SPEEDTILLER STICKER: 480 X 95MM (2 x main frame weldment)
Figure 9 (K-LINE PART NUMBER: 9DEB06.650.110-02 & 9DEB06.480.95-03
K-LINE AGRICULTURE STICKER: 380 X 125MM (1 x back of wheel frame)
Figure 10 (K-LINE PART NUMBER: 9DEB01.350.110-01)
Centre between arrows shown in images below
Figure 11
Figure 12
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y S I G N C A R E
• Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign.
TO ORDER SAFETY DECALS CONTACT:
K-Line Agriculture PO Box 340 74 Young Rd Cowra NSW 2794 Email: sales@k-line.net.au Free-call: 1800 194 131
USA: Contact your local CaseiH Dealer
Australia:
HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper. • Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.
Figure 13
Locate where necessary. (Refer to Safety decal placement, pgs 13-19)
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
TYRE SAFETY & P R E S S U R E S
SERVICING PROCEDURES
• Always cage tyres before seating beads. • Never exceed stated pressures when seating beads. • Do not attempt to mount a tyre unless you have the suitable equipment and experienced personnel. • Inflating tyres can be dangerous. Always stand to the side when inflating. • Failure to comply could result in serious injury or death. • Load ratings of replacement tyres should meet or exceed weight requirements. • Correct pressure is 50PSI/345KPA (Centre) 75PSI/517KPA (Wing). • Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. • Lubricate wheel stubs with standard viscosity oil. • Tension wheel nuts to 350ft/lbs /474nm. • For field operation: Re-tension after 1st, 5th, then every 50 hrs of operation. • For road travel re-tension first 3 miles (5kms), 10 miles (15kms), and thereafter at 25 miles (40kms) intervals.
Figure 14
Figure 15
Tyre Pressures When Fitted With Standard 15.5 Inch Tyres
TYRE PRESSURE Centre: 50PSI / 345KPA Wheel Nut Tension: 350ft lbs / 474 Nm
When optional flotation tyres are fitted use tyre pressures stated on the tyre. If no pressure stated use 50/55 PSI.
Figure 16
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
HYDRAUL IC OPERATION & SAFETY
HYDRAULIC HOSE HOOK UP
• For ease of hook up, hose grip handles are colour coded. • The same colour is used for each hydraulic circuit. • To distinguish between EXTEND and RETRACT , hose grips are marked accordingly. • Clean hydraulic hose breakaway ends before connecting to tractor. • Hose grip circuits are colour coded and marked accordingly for In & Out . • After disconnecting tractor, ensure hydraulic hoses are safely stored in the hose holder.
HOSE GRIP COLOUR CODES
RECOMMENDED PORT NUMBER FUNCTION
COLOUR FROM JUNE 2021
COLOUR PRE JUNE 2021
1
WHEEL LIFT
RED
RED
2
FORE & AFT (TILT)
BLUE
YELLOW
3
WING FOLD
YELLOW
GREEN
4
ROLLER (OPTION)
GREEN
BLUE
5
JACK LIFT
ORANGE
GREEN YELLOW
Figure 17
EXTEND
Out
WHEEL CIRCUIT
RETRACT
In
WARNING: ALL SAFETY LOCKS MUST BE ENGAGED FOR TRANSPORT & SERVICING. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH. IMPORTANT: NEVER FORCE HYDRAULICS DOWN WHILE SAFETY LOCKS ARE INSTALLED.
EXTEND
Out
FOR & AFT (TILT) CIRCUIT
RETRACT
In
EXTEND
Out
WING CIRCUIT
RETRACT
In
EXTEND
Out
ROLLER CIRCUIT
RETRACT
In
EXTEND
Out
JACK CIRCUIT
RETRACT
In
Figure 18
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y
Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system. Make sure hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS , to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY! If an accident occurs, see a doctor familiar with this type of injury immediately.Anyfluidinjectedintotheskinoreyesmustbetreatedwithinafewhoursorgangrenemayresult.
ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING
PRIMING HYDRAULIC SYSTEM
• Fully extend and retract hydraulic cylinders. • Repeat 3-4 times and hold lever extended each way for 10 to 15 seconds to release air from the system.
If problem exists hold hydraulic lever under pressure, until air is fully released from system.
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y
IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW. Escaping Hydraulic fluid is dangerous and can cause serious injury or death.
STEP 4: APPLY THE LOCKOUT / TAG-OUT DEVICE. • Disconnect all hydraulic hoses from tractor remotes. • Place lockout or out of service tags on all hoses. STEP 5: CONTROL THE STORED ENERGY. • Ensure no hydraulic pressure remains in system, slowly release bleed tap (if equipped), or slightly loosen one hydraulic connection on each circuit to allow any remaining fluid under pressure to be released. • Double check the steps and verify that the equipment has been shut down and has the lock and tag labels evident to prohibit operation. Have repairs carried out and defective parts replaced. Do not re-connect to tractor or other hydraulic power source, until system has been fully tested. STEP 6: VERIFY ISOLATION OF EQUIPMENT.
STEP 1: PREPARE FOR SHUTDOWN. • Immediately return hydraulic leaver to neutral position. • Stop operating machine.
STEP 2: SHUTDOWN THE EQUIPMENT. • Use hydraulic leaver to lower machine to ground (if in raised position).
STEP 3: ISOLATE THE EQUIPMENT. • Freely operate remote levers to release residual pressure from system. • If tractor so equipped place levers in float position. • Shut down tractor
ELECTRICAL CONNECTION HOOK UP (Accessory) • Ensure tractor and machine electrical connections are compatible. • Plug lead into tractor terminal.
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2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y
N.B. KEEP BODY WELL CLEAR WHEN ATTACHING TRACTOR TO MACHINE AT ALL TIMES. FOLLOW ALL SAFETY PRECAUTIONS SET OUT ON PRECEDING PAGES.
HITCHING TO TRACTOR
1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Trailing: Secure & Lock Drawbar Pin in Place, Connect safety chain by crossing the chains under the tongue & securing to the drawbar hitch frame of the tractor. 3PL: Secure all 3 Point Linkage safety locks. 4. Trailing: Lock out drawbar sway mechanism (fixed) 3PL: Lock up 3 Point Linkage anti-sway stabiliser system on tractor. Ensure both lower linkage arms are set to level. 5. Clean all hydraulic couplings. 6. Hoses are coded according to function. 7. Beware of high pressure fluid. 8. Plug in hydraulic hoses to respective remote ports. 9. Plug in electrical lead to tractor connection (if provided). 10. Trailing: Release implement jack & store 11. Check hydraulic cylinders are fully primed to avoid serious injury or death. 12. See Pg 22 to prime hydraulic system. UNHITCHING 1. Machine must be fully lowered. 2. Shut down tractor. 3. Release hydraulic pressure from system. 4. Trailing: Use wheel chocks. 5. Trailing: Lock implement jack in place to take weight off drawbar tongue. 6. Unplug hydraulic hoses from tractor ports. 7. Unplug electrical lead from tractor (if provided) . 8. Trailing: Remove safety chains & drawbar pin. 3PL: Remove all 3 Point Linkage safety locks. If implement jack is damaged DO NOT USE , replace immediately, or severe bodily harm may result.
Figure 19
Figure 20
Figure 21
24
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S A F E T Y
TRANSPORTING/ ROADING 1. Ensure towing unit weight is the same as or greater than the towed unit. 2. Lockout tractor drawbar swing mechanism. 3. Ensure tyres are correctly inflated. Pg 20 4. Check wheel nut tension *NB Pg 19 for wheel nut re-tensioning times 4 sequence. 5. Ensure all safety locks are engaged. 6. Ensure safety chains are attached to towing unit.
7. Tractor drawbar must be in fixed position, not swinging. 8. Ensure tractor brakes are latched together at all times. 9. Plan your route to avoid heavy traffic. 10. Observe bridge load ratings.
TIP OVER HAZARD This is an unbraked implement. Use extreme caution when turning, and on steep terrain. Maximum towing speed is 20mph (32km/hr). DO NOT EXCEED AT ANY TIME. *NOTE: HYDRAULIC CYLINDER TRAVEL STOP HOLDER MUST BE SECURED ON WHEEL CYLINDER TO MAINTAIN TRANSPORT CLEARANCE NEVER transport machine on public roads without complying with Federal and State laws and local regulations governing the safe movement of farm machinery. Figure 22
Figure 23
Figure 22
Consult electricity authorities and all relevant energy companies to determine safe working distances from overhead power lines etc. BEFORE operation of this machine. • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine. • Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations. POWER LINES CAN ARC & ELECTROCUTE WITHOUT COMING IN DIRECT CONTACT
25
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S P E E D T I L L E R S TA R T - U P T I P S Ⓡ
THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH THE PARTS & ASSEMBLY INSTRUCTION MANUAL
1) TILT ADJUSTMENT (SETTING TO REDUCE SIDEWAYS TRACKING) • Start with front disc 20mm higher than back discs.
• Follow diagram for tilt settings. pg 28 • To adjust, turn front adjuster & lock.
2) FRONT LATERAL DISC POSITIONING • Front lateral disc positioning is factory set for standard operating conditions. • If adjustment is needed follow. pg 31
3) SPEED RANGE • 8-15km/hr. (5-9mph) • Greater activity occurs at higher speeds. • Slow down in rough terrain (such as rocky country).
4) HEADLANDS/ TURNING • Always slightly raise machine when performing headlands (turning at end of run) etc.. • For 3 Point Linkage machines, raise machine with Tractor Linkage Height Adjustment so discs and rollers are not in contact with ground. • For Trailing and Powerflex machines, raise machine with wheels so discs and rollers are just out of contact with ground.
5) ROAD TRAVEL SPEED LIMIT • 32kmh (20mph)
26
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
F I E L D O P E R AT I O N
SPEED RANGE • 8-15km/hr (5-9 mph) • Speed variable to suit conditions
Slow down in terrain such as rocks or other difficult operating conditions. Failure to do so will void warranty.
*NB - Assure that all discs engage with the soil for positive rotation. Where heavy trash conditions and loose soils are encountered, machine may have to yaw sideways slightly to achieved desired result.
TIP* When setting up machine in either mode always start shallow then adjust down to required depth setting.
WARNING USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.
WARNING In field adjustments for Machine must be: • Lowered to ground OR, • Placed in raised position with all safety locks engaged with engine shut down.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH
27
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
F I E L D O P E R AT I O N
ENSURE DEPTH SETTINGS ARE EVEN ACROSS THE ENTIRE WIDTH OF MACHINE BEFORE ADJUSTING FRONT & REAR DISC GANG DEPTH RELATIONSHIP. TRACKING ADJUSTMENTS
TRACKING TO THE LEFT
TRACKING TO THE RIGHT
Figure 24
Figure 25
✓
Figure 26
REAR DISCS GANGS WORK SLIGHTLY LOWER THEN FRONT DISCS
*NB - Due to the nature of this machine, some overlap should be allowed for side tracking as soil types and conditions can vary within any given run. Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil.
28
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
F I E L D O P E R AT I O N
REAR VIEW OF DISC PROFILE
LATERAL FRONT DISC GANG POSITIONING
The Disc positioning system is used for maximum soil disturbance, reduced ridging and weed control. Adjustment can also be made to compensate for disc wear. ADJUSTMENT PROCEDURE *NB - Be sure machine is tracking in line before attempting to make this adjustment. See pg 28 • Start with factory settings. Pg 30 • To remove any ridges, test run at normal operating speed and stop quickly. • Check for ridges of undug soil. Follow ridges into machine and identify which direction to adjust (see diagrams on this page). • Only adjust front sideways in small increments ½” or 12mm • Re-check in hard soils as jump arms tend to flex more.
Figure 28
REMEMBER, FULL GROUND DISTURBANCE STARTS AT 2 ½” 60MM
Adjustable Front Gang
Left
Right
Top Elevation
Soil Throw
Figure 29
Soil Throw
(A)
(B)
(A)
Cross Sectional View Of Soil Distrubance
Move Front Gang Right To Cut Out (A) Left To Cut Out (B)
Figure 27
Figure 30
29
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
FRONT DISC GANG LATERAL POSITIONING STANDARD FACTORY SETTING
Figure 31
AUSTRALIA
Recommended Spacing - Lateral Disc Gang
22” Discs 24” Discs 26” Discs
105 mm 65 mm 55 mm
USA
Recommended Spacing - Lateral Disc Gang
22” Shallow Concavity Discs
5” (128 mm)
22” Full Concavity Discs
3 ½” (90 mm)
24” Full Concavity Discs
3” (75 mm)
Measurements may vary according to diameter and disc concavity. Recommended to increase space ¼” per inch of blade wear.
30
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
F I E L D O P E R AT I O N
FRONT DISC GANG LATERAL POSITIONING - CONTINUED
Slide adjuster linkage
ADJUSTMENT PROCEDURE Loosen main retaining bolts on slide mechanism • Turn slide adjusting linkage to adjust to right or left • Lock slide adjusting linkage and tighten main retaining bolts (380ft lb / 515Nm tension).
Slide Bolts
Left
Right
Figure 32
Height adjustment setting
Fore & aft adjustment
SIDE COULTER ADJUSTMENT Series of holes are provided for disc height and front to back positions for optimum furrow filling.
FOR EXCESSIVE TRASH CONDITIONS • Move coulter forward and angle outwards • Raise coulter. • Move coulter to the outside of supporting angle for more clearance.
Angle adjustment
Figure 33
31
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
F I E L D O P E R AT I O N
RAM STOP COMBINATIONS
Figure 34
*NB - INCHES DISPLAYED DO NOT INDICATE DIGGING DEPTH
TO MAXIMISE WEED CONTROL
• Full ground disturbance starts at 63.5mm (2.5 inches). • Adjustment should be made to compensate for disc wear and concavity. • To improve weed control and for better soil disturbance. • Adjust lateral disc positioning. • Ensure machine is traveling in line. • Increase depth to cut. • Replace discs. • Cross working at 15 degrees off line gives better leveling and trash clearance.
BLOCKING IN EXCESSIVE TRASH
• Lower rear discs gang to drive better in soil. • Adjust angle of lift soil deflector to allow greater flow.
• Try reducing speed slightly. CLOGGING IN WET SOILS
• Raise working depth. • Raise front discs. • Give soil more time to dry out.
32
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
P E R F O R M I N G M A I N T E N A N C E
DAILY MAINTENANCE CHECK FOR OPTIMUM PERFORMANCE
Disc bolts - Check first 10hrs of operation
Before Starting Work:
1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. 2. For field operation: Re-tension after 1st, 50th, then every 50 hours of operation. 3. For road travel re-tension first 3miles (5kms), 10miles (15kms), and thereafter at 25miles (40kms) intervals 4. Check discs and disc bolt tension to specified torque 250ft lb / 340Nm 5. Check for damaged, worn and fatigued parts. Have machine repaired if necessary.5 6. Ensure all appropriate safety decals are securely attached to machine. Pgs 13-17 7. Check hydraulic system is fully primed. See Pg 22 8. Check all safety mechanisms are in place and operating correctly 9. Lubricate rear roller bearings. Pg 35 10. Instruction manual has been read, understood and stored with machine.
Figure 35
Always reset adjustments after changing disc blades.
Figure 36
Disc arm locating bolts - Check first 10hrs of operation
33
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
M A I N T E N A N C E & S A F E T Y
• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to eliminate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use an implement jack to support the machine. Only when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts. • Refer to bolt torque chart for head identification marking. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury. • Replace all shields and guards after servicing before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate themodel and number of your equipment to ensure prompt and efficient attention.
• K-Line Agriculture spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non- genuine parts and accessories are not recommended by K-Line. Use of non- genuine parts and accessories releases K-Line from all liability and makes the warranty void. The installation and/or use of non- genuinepartsmay,becauseoftechnical characteristics of construction, modify or influence the performance of the machine negatively.
34
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
A F T E R D E L I V E R Y C H E C K L I S T
1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. 2. Check discs and disc bolt tension to specified torque 250ft lb / 340Nm 3. Ensure all appropriate safety decals are securely attached to machine – Pgs 13-17. 4. Check hydraulic system is fully primed – Pg 22. 5. Check all safety mechanisms are in place and operating correctly.
6. Lubricate heavy rear roller bearings – (This page). 7. Instruction manual has been stored with machine.
WARNING
LUBRICATION OF PURGABLE HEAVY DUTY REAR ROLLER BEARINGS (LABYRINTH SEALS):
• Optional equipment • Continually rotate roller slowly while greasing • Grease must purge past seals • Grease every 8 hours
STANDARD REAR ROLLER BEARINGS One point is provided for each bearing. Two pumps of grease every 20 hrs of operation.
35
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S P E E D T I L L E R J UM P A R M A S S E M B LY • Lift jump arm into position. ① • Loosely attach top clamp plate ② with front clamp plate bolt ⑤ & conelock nuts. ⑤ (Just start by a few threads only & leave arm hanging loosely). • Slide in torsion rubbers. ③ • Loosely attach rear clamp bolts ⑤ & conelock nuts • Check sideways positioning. • Tension all clamp bolts ⑤ with conelock nuts ⑤ provided.
Figure 37
ITEM NO.
QTY
PART NO
PART
1 1 1 1
1
29003JAAF1.SKI 29003JAARI.SKI 29003JAWF1 29003JAWR1 29000THP08 29000JAX230
COMPLETE JUMP ARM FRONT (ALL EXCEPT DISC) COMPLETE JUMP ARM BACK (SHOWN) (ALL EXCEPT DISC)
JUMP ARM ONLY FRONT (NOT INCLUDING HUB) JUMP ARM ONLY BACK (NOT INCLUDING HUB)
2 3 4 5 6 6 7 8 8 8 8
1 1 1
2900 JUMP ARM TOP HAT
2900 TORSION RUBBER (REQUIRES SET OF 4)
29003JAA03
COMPLETE DISC HUB UNIT
6 29000JABK.TH 2900 JUMP ARM BOLT KIT- 1 X M12 SET SCREW WITH CONELOCK NUT
5 5 4
9M12035Z8SS
M12 X 35MM BOLT M12 SPRING WASHER
9MI2SWZ
29000PLBK
2900 DISC BOLT KIT - 1 X PLOUGH BOLT WITH CONELOCK NUT
1 1 1 1
9SD1805S 9SD2005S 9SD2206S 9SD2406S
18” X 5MM SCALLOPED DISC 20” X 5MM SCALLOPED DISC 22” X 6MM SCALLOPED DISC 24” X 6MM SCALLOPED DISC
36
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
S I D E C O U L T E R
EXP L ODED V I EW
Figure 38
ITEM NO.
QTY.
PART NUMBER
DESCRIPTION
WEIGHT
1
1
2900LSSWS1
2900 SPRAY STOPPER SHAFT WELDMENT
1.74
2
1
2900LSSWA1
2900 SPRAY STOPPER ANGLE
6.12
3
1
2900LSSWM1
2900 LEFT HAND SPRAY STOPPER MOUNT
8.00
4
1
29000SSWT1
2900 SPRAY STOPPER TOP HAT
3.34
5
1
29000JAX215
2900 SHORT RUBBER-220MM LONG
1.20
6
1
9HW40.62.015
LASER CUT SEAL PROTECTOR - 40.2ID X 62.2 OD X 1.5THK
0.02
7
1
Q55ISWBH
SINGLE COULTER HUB DISC MOUNT / BEARING HUB
1.01
8
1
9TC50-65-8
50OD X 65ID X 8THK OIL SEAL
0.00
9
1
9HW58.68.015
LASER CUT BEARING SPACER - 58 ID X 67.8 OD X1.5THK
0.01
10
1
9MW50M4011
ISC SEAL SPACER- 50 OD X 40 ID X 11THK
0.06
11
1
9DRT396837
DOUBLE TAPERED ROLLER BEARING
0.55
12
1
9HW18.55.08
HEAVY WASHER - 18 ID X 55 OD X 9THK
0.13
13
3
9M16SWZ
M16 SPRING WASHER, 5.5 X 4.0MM, ZINC PLATED
0.01
14
1
9M16040Z8SS
M16 X 40MM SET SCREW, ZINC PLATED, 8.8 GRADE
0.12
15
1
9CD2405
24” X 5MM PLAIN (FLAT) COULTER DISC
7.61
16
1
Q55ISHC01
Q55 SINGLE COULTER PRESSED
0.17
17
5
9M12030CHG4
M12 X 30MM CUPHEAD BOLT & NUT, GRADE 4.6, GAL
0.03
18
5
9M12SWZ
M12 SPRING WASHER, 4.0 X 2.5MM, ZINC PLATED
0.01
19
5
9M12HNG
M12 HEX NUT, GAL
0.02
20
2
9M16050Z8SS
M16 X 50MM, SET SCREW, ZINC PLATED, 8.8 GRADE
0.13
21
2
9M16FWZ
M16 FLAT WASHER, ZINC PLATED
0.01
22
2
9M16HNZ
M16 HEX NUT, ZINC PLATED
0.09
23
2
9M20045Z8SS
M20 X 45MM SET SCREW, ZINC PLATED, 8.8 GRADE
0.21
24
2
9M20SWZ
M20 SPRING WASHER, 6.0 X 4.0MM, ZINC PLATED
0.01
25
2
9M20HNZ
M20 HEX NUT, ZINC PLATED
0.07
26
6
9M12055Z8SS
M12 X 55MM SET SCREW, ZINC PLATED, GRADE 8.8
0.07
27
6
9M12CLZ
M12 CONELOCK, ZINC PLATED
0.02
37
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
DISC ARM BEARING
EXP L ODED V I EW
9
8
7
5
2
6
3
4
1
2
5
4
1
*NB Spindle torque tension 360ft lb / 500nm
9
8
7
10
6
3
Figure 39
ITEM NO. QTY.
PART NUMBER 29003JAW02 29003JAM02 9SS508011ML 9MRV2090 9DRT40.73 29003JAM03 29003JAM06 9M16040Z12CS
DESCRIPTION
1
1 1 1 1 1 1 1 1 1
2900 DISC STUB
2 3 4 5 6 7 8 9
2900 REMOVABLE 5 STUD JUMP ARM HUB
2900 JUMP ARM SEAL
MRV2090 SEAL
DOUBLE TAPER ROLLER BEARING
BEARING SPACER BEARING RETAINER
M16 x 40 COUNTER SUNK SCREW
9OR151
151 O-RING
10 5 10 5
9M12035Z8SS
M12 X 35MM BOLT M12 SPRING WASHER
9M12SWZ
3, 4, 5, 8 & 9
1
29003JAKB1
BEARING KIT
38
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
LIGHT/HEAVY ROLLER PINS EXP L ODED V I EW
HEAVY ROLLER *OPTIONAL
Figure 40
LIGHT ROLLER STANDARD *PINS NOT REMOVABLE
Figure 41
ITEM NO.
QTY.
PART NUMBER
DESCRIPTION
29000HRW200 (2917U) 29000LRW200 (2917U) 29000HRW225 (2920U) 29000LRW225 (2920U)
2900 HEAVY ROLLER - 2.00M WITH 50MM PINS 2.0M LIGHT ROLLER WELDMENT WITH 50MM PINS 2.25M HEAVY ROLLER WELDMENT WITH 60MM PINS 2.25M LIGHT ROLLER WELDMENT TAPERED PIN Ø60 WITH STEPDOWN TO 50MM - M30 THREAD
1
1
2
2
9TP60.80.50
3 4
2 2
29000HCW01
29000 CRUMBLER ROLLER TAPERED SHAFT NUT HOLDER
9M30NYG
M30 NYLOC NUT, GAL
39
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
STANDARD (50MM PIN) ROLLER BEARING EXPLODED VIEW
*STANDARD ROLLER BEARING REQUIRE 2 PER MACHINE (2 PER ROLLER)
Figure 42
ITEM NO.
QTY.
PART NUMBER
DESCRIPTION
1
1 1
9BHF210
F210 4 HOLE FLANGE HOUSING
2
9UCYARAG210
50MM SKF Y-BEARING WITH 5 LIP SEAL
40
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
M E T R I C B O L T T O R Q U E TA B L E
Lubed means cleaned dry bol ts lubr icated wi th a standard medium viscosi ty machine oi l . Lubr icate al l contact areas of the bol ts and washers. Lubr icat ing the bol ts is the suggested method. Thread Engagement
Figure 43
41
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
I M P E R I A L B O L T T O R Q U E TA B L E
Lubed means cleaned dry bol ts lubr icated wi th a standard medium viscosi ty machine oi l . Lubr icate al l contact areas of the bol ts and washers. Lubr icat ing the bol ts is the suggested method. Thread Engagement
Figure 44
42
2917U & 2920U UNIVERSAL SPEEDTILLER Ⓡ
OPERATOR & SAFETY MANUAL
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