FOR SAFE WORKING LIVES
3
LOADRESTRAINT
CATALOGUE VOL1
LOADRESTRAINT 3
LOAD RESTRAINT INTRODUCTION
4-5
RATCHET ASSEMBLIES
6-7
POLYESTER REPLACEMENT STRAPS
8
TRUCK WINCHES
9
GRADE 70 LASHING CHAIN & FITTINGS
10-13
14-16
GRADE 70 LOAD EQUIPMENT
GRADE 120 LASHING CHAINS
18-19
20-21
JACKS
GENERAL TRANSPORT ACCESSORIES
22-23
FROM LOADBINDERS AND TRANSPORT CHAIN KITS, to winches and ratchet tie downs, there is sure to be a product within our range to suit your vehicle and fleet requirements.
LOAD RESTRAINT
BUNZL SAFETY'S RANGE OF TRANSPORT EQUIPMENT HAS BEEN DEVELOPED WITH THE PROFESSIONAL DRIVER IN MIND. Our high quality, functional range is manufactured and tested to strict Quality Assurance guidelines as well as the required Australian Standards. From loadbinders and transport chain kits, to winches and ratchet tie downs, there is sure to be a product within our range to suit your vehicle and fleet requirements.
TRANSPORT RESTRAINT
TRANSPORT RESTRAINT PRODUCT INFORMATION
Direction of travel
Restraint against sideways movement = 50% of load
SAFE LOAD RESTRAINT GUIDE
Australian Standards state that lashings must be replaced if they are weakened by 10% or more of their original strength. Therefore all restraint equipment must be inspected regularly and if the components are cracked, broken or worn they must not be used for restraining loads.
Direction of travel
Restraint against sideways movement = 50% of load
Restraint against forward movement = 80% of load
Restraint against forward movement = 80% of load
Restraint against sideways movement = 50% of load
Restraint against rearward movement = 50% of load
Restraint against sideways movement = 50% of load
Restraint against rearward movement = 50% of load
Minimum Horizontal Restraint
Minimum Horizontal Restraint
D
Ratchet Assemblies
D
R R>D
Push up to operate type
15°
Ratchet Assemblies
Chain over load corners
R R>D
30° Push up to operate type
15°
Dunnage
Tie-Down angles for effective lashing of loads
Push down to operate Beaver type (Less back strain involved)
Divided crowned load
Chain over load corners
Dunnage
30°
Dunnage
Loose lengths between stanchions
60°
30°
Empty pallets used as dunnage
Tie-Down angles for effective lashing of loads
Push down to operate Beaver type (Less back strain involved)
Divided crowned load
Clip-on Winch
Dunnage
30°
Belly lashing on rounded loads
Slide-on Winch
Loose lengths between stanchions
60°
Empty pallets used as dunnage
Correct load lashing
Clip-on Winch
Belly lashing on rounded loads
Slide-on Winch
Correct load lashing
4 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3
RATCHET ASSEMBLIES RATCHET ASSEMBLY GUIDELINES • Ratchets with hook and keeper must be fitted correctly, refer to the markings showing the lashing capacity • Ratchets has a double claw and locking action safety system that prevents it accidentally slipping off the load • All webbing is treated with polyurethane, to resist grit penetration • All ratchet assemblies are provided with two protective sleeves • Reinforced eyes are provided with the hook and keeper to add life to the unit • Safety and ID labels are sewn into the webbing for traceability with lashing capacity and date of manufacture shown to aid the driver in adhering to his or her OH&S responsibilities NOT ALL RATCHET TIE-DOWN (RTD) ASSEMBLIES ARE THE SAME! Our ratchet tie-down (RTD) Assemblies, ranging from 25mm to 100mm, have been developed with the following principles: SAFETY All Beaver ratchet assemblies comply with Australian and New Zealand Cargo Restraint System Standards AS/NZS 4380. QUALITY Beaver RTD Straps are 100% polyester which is heat set, stretched and polyurethane (p.u.) impregnated. This results in low strain, long life, wear resistance, and the durability demanded in flatbed tie-down situations. TRACEABILITY All Beaver RTD straps come complete with blue polyester safety labels, identifying the manufacturer/supplier, the material the straps are made from, the Standard, the date of manufacture, and the length. The serial number together with the date of manufacture is both on the safety label and stitched into webbing, in the event the label is dislodged. TESTING Following manufacturing and assembly, Beaver RTD assemblies undergo strict testing criteria to verify their lashing capacity. USER FRIENDLY VISUAL FEATURES The lashing capacity of each RTD assembly is clearly stencilled on both the webbing, and also its' two protective sleeves, making it easy to see at a glance. FLEXIBILITY All Beaver RTD straps come complete with standard hook and keepers, clearly marked with lashing capacity and I.D. marks. Different widths and lengths of webbing, together with an abundance of various end fittings are available on request.
bunzlsafety.com.au | 5 3
RATCHET ASSEMBLIES
50mm HEAVY DUTY RATCHET TIE DOWN ASSEMBLY FEATURES AND BENEFITS • 50mm, polyester strap with lashing capacity clearly marked • 100% heat set stretched & PU impregnated polyester - for low strain, long life & wear resistance • Each Beaver RTD assembly is provided with 2 protective sleeves • Ratchets handles with double pawl & locking action safety system to prevent slipping off the load
STANDARDS AS/NZS4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
RTD055PL
50mm x 9m with heavy duty hook & keeper 50mm x 12m with heavy duty hook & keeper
Hook & Keeper Hook & Keeper
50 50
9
2500 2500
3.1 3.4
EACH EACH
RTD055PL-12
12
75mm HEAVY DUTY RATCHET TIE DOWN ASSEMBLY FEATURES AND BENEFITS • 75mm, polyester strap with lashing capacity clearly marked • 100% heat set stretched & PU impregnated polyester - for low strain, long life & wear resistance • Each Beaver RTD assembly is provided with 2 protective sleeves • Ratchets handles with double pawl & locking action safety system to prevent slipping off the load
STANDARDS AS/NZS4380
CODE 349075
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
75mm x 9m with heavy duty hook & keeper 75mm x 12m with heavy duty hook & keeper
Hook & Keeper Hook & Keeper
75 75
9
5000 5000
7.5 8.2
EACH EACH
349075-12
12
• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING
6 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 WARNING !
RATCHET ASSEMBLIES
25mm CAM BUCKLE MOTOR BIKE TIE DOWN ASSEMBLY FEATURES AND BENEFITS • Lashing capacity 250kg • Supplied with black vinyl "S" Hooks at each end
STANDARDS AS/NZS 4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
MBT020
25mm x 2m Motor Bike Tie Down (1 pair)
S
25
2
250
0.8
EACH
25mm RATCHET TIE DOWN ASSEMBLY FEATURES AND BENEFITS • Supplied with heavy duty, rubber grip, locking safety handle • RTD straps are 100% polyester
STANDARDS AS/NZS4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
349025RB 349025RSB
25mm x 5m RTD assembly with hook & keeper 25mm x 4m RTD assembly with black vinyl “S” hooks
Hook & Keeper
25 25
5 4
500 450
0.8
EACH EACH
S
0.75
35mm RATCHET TIE DOWN ASSEMBLY FEATURES AND BENEFITS • Supplied with heavy duty, rubber grip, locking safety handle • RTD straps are 100% polyester
STANDARDS AS/NZS4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
349035RB 349035RSB
35mm x 6m RTD assembly with hook & keeper 35mm x 6m RTD assembly with black vinyl “S” hooks
Hook & Keeper
35 35
6 6
1500 1000
1.6 1.5
EACH EACH
S
• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING
bunzlsafety.com.au | 7 3
WARNING
!
POLYESTER REPLACEMENT STRAPS
CARGO WINCH POLYESTER REPLACEMENT STRAPS FEATURES AND BENEFITS • Fitted with either 50mm x 9m or 12m strap with protective sleeves • Hook & keeper marked with lashing capacity
STANDARDS AS/NZS4380
CODE 342313
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
50mm x 9m Winch Replacement Strap 50mm x 12m Winch Replacement Strap
Hook & Keeper Hook & Keeper
50 50
9
2500 2500
2
EACH EACH
342313-12
12
2.5
8 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3
TRUCK WINCH GUIDELINES
TRUCK WINCHES
TRUCK WINCH GUIDELINES
WARNING
!
• Keep winch tight - not loose • Make sure cog teeth are in good working order • Ensure appropriate winch is used • If you are using a clip-on winch ensure the arms are straight not bent • When in use, ensure that at least two loops of webbing remain on winch drum.
• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING
CLIP-ON TRUCK WINCHES FEATURES AND BENEFITS • Lashing capacity 2500kg • Fitted with either 50mm x 9m • Easy to fit to load rail • Compatible with Beaver’s Reversible Ratchet Winch Bar (342420)
STANDARDS AS/NZS4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
342109-9
Clip-on winch with 9m strap
Hook & Keeper
50
9
2500
7.45
EACH
SLIDE-ON TRUCK WINCHES FEATURES AND BENEFITS • Lashing capacity 2500kg
• Fitted with either 50mm x 9m • Designed to slide on truck rail
STANDARDS AS/NZS4380
CODE
DESCRIPTION
HOOK TYPE WIDTH (mm) LENGTH (m)
LC (kg) WEIGHT (kg)
UOM
342009-9
Slide-on winch with 9m strap
Hook & Keeper
50
9
2500
10.25
EACH
bunzlsafety.com.au | 9 3
TRUCK WINCHES
REVERSIBLE RATCHET WINCH BAR FEATURES AND BENEFITS • To suit Mark VI Truck Winches ONLY • Ideal for tensioning your Mark VI Truck Winch
CODE 342420
DESCRIPTION
WEIGHT (kg)
UOM
Reversible Ratchet Winch Bar
2.1
EACH
TRUCKERS WINCH BAR FEATURES AND BENEFITS
• Winch bar comes complete with safety trigger and ridged non-slip handle for easy grip( all steel construction and chrome plated) for use with all Mark IV winches • For use with all Mark IV winches • Materials: Steel construction and chrome plated
CODE
DESCRIPTION
WEIGHT (kg)
UOM Each
343400S
Winch bar, chrome plated with safety retaining device
2.5
SAFETY AND OPERATING INSTRUCTIONS • Never release the winch bar Safety Retaining Device without checking that the ratchet pawl is fully engaged between the ratchet gear teeth. • Releasing a winch bar without the ratchet pawl being fully engaged can cause serious injury to the user or bystanders. • "Cheaters Bars" (extenders) should not be used with winch bars. • To prevent the winch bar from slipping out and overloading the tip and / or end cap, the tip of the winch bar shall be inserted through both opposing slotted holes on the winch drum end cap of the Beaver Mark III Truck Winches WARNING !
10 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3
GRADE 70 LASHING CHAIN & FITTINGS TRANSPORT CHAIN AND FITTINGS ARE MANUFACTURED FROM HEAT TREATED CARBON STEEL, IN ACCORDANCE WITH AS/NZS 4344. • Transport chain is primarily used in lashing applications to tie down loads on transport equipment • Our G70 chain is high quality and has undergone stringent testing and quality control • All G70 chain and fittings are clearly marked 'Grade 70' with lashing capacity 'LC' and size of chain • G70 chain is supplied in convenient resealable poly buckets or tool boxes for immediate use and easy storage • The yellow chromate (gold) plating makes it easily recognisable even from a distance TRANSPORT CHAIN FITTINGS GUIDELINES • Transport G70 chain is NOT to be used for any lifting purpose • Ensure your G70 chain is marked showing capacity and Australian Standard for easy viewing and confirmation of load size
GRADE 70 TRANSPORT CHAIN FEATURES AND BENEFITS • Yellow zinc dichromate (gold) plated for corrosion & weather resistance • Grade 70 high-tensile chain for load restraint • Chain marked with AS Standard for traceability, and stamped at intervals along its entire length
STANDARDS AS/NZS4344
CODE 145006 145008 145010 145013
FINISH
LC (t)
SIZE (mm)
S (mm)
R (mm)
F (mm)
WEIGHT PER (m)
METERES PER 100 (kg)
UOM Metre Metre Metre Metre
Zinc dichromate Zinc dichromate Zinc dichromate Zinc dichromate
2.3 3.8 6.0 9.0
6 8
6 8
18.5
20 28 35
0.8
125
24 30 39
1.43 2.23 3.75
70 45
10 13
10 13
45.5
26.8
Metres per drum are subject to + or - 10% on actual metreage. NOT TO BE USED FOR LIFTING.
GRADE 70 LOAD CHAIN KIT WITH WINGED GRAB HOOKS* FEATURES AND BENEFITS • Grade 70 transport chain and components comply with AS/NZS4344 • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance. • Grade 70 high tensile chain, with 2 winged grab hooks • Fittings are marked with Grade 70, lashing capacity and size of chain • Metal ID tag for traceability
STANDARDS AS/NZS4344
Note: Some chain lengths are supplied in a resealable bucket.
CODE 400603 401003 406003 400903 145128 408003
CHAIN SIZE (mm)
CHAIN LENGTH (m)
CHAIN PART NUMBER
GRAB HOOK PART NUMBER
LC (kg)
WEIGHT (kg)
UOM Each Each Each Each Each Each
6 8
6 6 6 9 9 9
145006 145008 145010 145006 145008 145010
354006 354008 354010 354006 354008 354010
2300 3800 6000 2300 3800 6000
5.28 9.34
10
14.32
6 8
7.68
13.63 20.98
10
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
12 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 NOT APPROVED FOR LIFTING
GRADE 70 LASHING CHAIN & FITTINGS
GRADE 70 TRANSPORT CHAIN WITH CLAW HOOKS FEATURES AND BENEFITS • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance • Grade 70 high-tensile chain, with 2 claw hooks • Fittings are marked with Grade 70, lashing capacity and chain size • Metal ID tag for traceability
STANDARDS AS/NZS4344
CODE 401002 405002 406002 408002
CHAIN SIZE (mm)
CHAIN LENGTH (m)
CHAIN PART NUMBER
CLAW HOOK PART NUMBER
LC (kg)
WEIGHT (kg)
UOM Each Each Each Each
8 8
6 9 6 9
145008 145008 145010 145010
352008 352008 352010 352010
3800 3800 6000 6000
9.68
13.97
10 10
14.5
21.16
“GOLD” DRAG CHAIN KIT WITH LUG LINK AND GRAB HOOK FEATURES AND BENEFITS • Complies with AS/NZS4344 • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance. • Grade 70 high tensile chain combo kit c/w lug link & grab hook • Fittings are clearly marked Grade 70 with lashing capacity and chain size • Metal ID tag for traceability
STANDARDS AS/NZS4344
CHAIN PART NUMBER
GRAB HOOK PART NUMBER
LUG LINK PART NUMBER LC (kg)
WEIGHT (kg)
UOM Each Each Each
CODE 410008 410010 410013
CHAIN SIZE (mm) CHAIN LENGTH (m)
8
5 5 5
145008 145010 145013
354008 354010 354013
353008 353010 353013
3800 6000 9000
8.03 12.2
10 13
20.78
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
bunzlsafety.com.au | 13 3
NOT APPROVED FOR OVERHEAD LIFTING
GRADE 70 LASHING CHAIN & FITTINGS
“GOLD” DRAG CHAIN KIT WITH LUG LINK AND SLIP HOOK FEATURES AND BENEFITS • Complies with AS/NZS4344 • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance • Grade 70 high tensile chain combo kit c/w lug link & slip hook • Fittings are clearly marked Grade 70 with lashing capacity and chain size • Metal ID tag for traceability
STANDARDS AS/NZS4344
CHAIN LENGTH (m)
CHAIN PART NUMBER SLIP HOOK PART NUMBER LUG LINK PART NUMBER LC (kg)
WEIGHT (kg)
UOM Each Each Each
CODE 411008 411010 411013
CHAIN SIZE (mm)
8
5 5 5
145008 145010 145013
356008 356010 356013
353008 353010 353013
3800 6000 9000
8.01 12.3
10 13
21.26
f
f
CLEVIS CLAW HOOKS FEATURES AND BENEFITS • Complies with AS/NZS4344 • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance • To be used in conjunction with Grade 70 transport chain • Clevis claw hooks are marked with Grade 70, lashing capacity and chain size
g
g
w
w
b
b
STANDARDS AS/NZS4344
CODE 352008 352010
CHAIN SIZE (mm)
f (mm)
d (mm)
e (mm)
h (mm)
g (mm)
b (mm)
w (mm)
LC (kg)
WEIGHT (kg)
UOM Each Each
7-8
12.5 12.5
10.2 12.5
40 46
88
9.5
47 55
32
3800 6000
0.55 0.59
10
103
11.5
37.5
d2
d2
f
f
CLEVIS LUG LINKS FEATURES AND BENEFITS • To be used in conjunction with Grade 70 transport chain • Fittings for use in drag chain application • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance
b
s
b
s
STANDARDS AS/NZS4344
CODE 353008 353010 353013
CHAIN SIZE (mm)
f (mm)
d (MM)
e (mm) 108.5 107.25
h (mm)
h2 (mm)
b (mm)
s (mm)
d2 (mm)
LC (kg)
WEIGHT (kg)
UOM Each Each Each
7-8
12.5 12.5 16.6
10
141.7 141.7
78 78
86.5 86.5
16.25 16.25
24 24 33
3800 6000 9000
0.5 0.6 1.5
10 13
12.5
16
127.2
169
95.5
100.4
18.6
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
14 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 NOT APPROVED FOR OVERHEAD LIFTING
GRADE 70 LASHING CHAIN & FITTINGS
f
f
CLEVIS GRAB HOOKS* WITH WINGS FEATURES AND BENEFITS
• To be used in conjunction with Grade 70 transport chain • Winged type hook, enables the chain link to sit correctly • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance
b
w
b
w
STANDARDS AS/NZS4344
CODE 354006 354008 354010 354013
CHAIN SIZE (mm)
f (mm)
d (mm)
e (mm)
b (mm)
g (mm)
w (mm)
LC (kg)
WEIGHT (kg)
UOM Each Each Each Each
6
9.2
8.5
46.4
49 57
9.2
22 28 39 39
2300 3800 6000 9000
0.24 0.38
7-8
10.4 12.4 19.5
10.5 12.5 16.5
49
10.5 13.5
10 13
60.5
66.5
0.5
84
88
18
0.63
f
CLEVIS SLIP HOOKS FEATURES AND BENEFITS • To be used in conjunction with Grade 70 transport chain • Fittings for use in drag chain application • Yellow zinc dichromate (gold finish) plated for corrosion & weather resistance
b
STANDARDS AS/NZS4344
CODE 356006 356008 356010 356013
CHAIN SIZE (mm)
f (mm)
d (mm)
e (mm)
b (mm)
g (mm)
LC (kg)
WEIGHT (kg)
UOM Each Each Each Each
6 8
9
7.3
63 69
69 80 95
19 26 30 43
2300 3800 6000 9000
0.22 0.36
11
9
10 13
11.6 15.8
12 19
79.5 102
0.6
121.5
1.85
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
NOT APPROVED FOR OVERHEAD LIFTING
bunzlsafety.com.au | 15 3
GRADE 70 LOAD EQUIPMENT GRADE 70 LOADBINDERS PRECAUTIONS • Avoid injury – operate only by hand and always from a standing position • Lever type loadbinders generally store energy which is often rapidly released, causing the handle to rotate with substantial force • Always inspect loadbinders before use. Look for signs of wear, bending, cracks or gouges, and replace any damaged units • Use only the appropriate size and grade of chain with the loadbinder • Do not use handle extension devices, as they may overload the loadbinder and effectively weaken the lashing system • Make sure loadbinders are tight before moving. Stop and re-check tightness frequently • Never discard warning instructions. Keep them and share them with others using the loadbinder.
GRADE 70 SAFETY RELEASE LEVER The safety release lever makes this loadbinder safer than other lever style loadbinders on the market today. The loadbinder design allows the user to release the loadbinder tension without any of the recoil typical of a standard lever type loadbinder. The centre of the loadbinder rotates independently of the handle, allowing tension to be released smoothly and safely.
The handle of the BX600 moves freely to the beginning of the release point.
The body cam centre begins to rotate independently of the handle at this stage.
As the chain tension is released, the handle will remain almost in the same position.
16 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3
f CLOSED
e CLOSED
GRADE 70 LOAD EQUIPMENT c
b
a
f CLOSED
GRADE 70 DOUBLE SWIVEL (OVER CENTRE LOADBINDER) FEATURES AND BENEFITS • Yellow painted finish • Loadbinders come with double swivel and grab hooks (forged) to achieve full lashing capacity • Grade 70 loadbinders are designed to tighten chain for cargo securement
e CLOSED
c
f OPEN
e OPEN
d
b
a
A
STANDARDS AS/NZS4344
f OPEN (mm) B
WEIGHT (kg)
f CLOSED (mm)
e CLOSED (mm)
d (mm)
b (mm)
a (mm)
e OPEN (mm)
c (mm)
g (mm) LC (kg) 9.5 2300
UOM Each Each Each Each
CODE CHAIN SIZE & DESCRIPTION 345006A 6mm with winged eye grab hooks* 348000 7-8mm with winged eye grab hooks* 348010 10mm with winged eye grab hooks* 348013 13mm c/w winged eye grab hooks*
f OPEN
409 558 638 747
365 503 570 661
215 293 470 287 383 600 325 420 760 381 490 819 f CLOSED
484 662 758 876
440 607 690 790
150 216 245
1.68
11 3800 12 6000
3.7 5.7
e OPEN
d
286 13.5 9000
10.5
e CLOSED
c
DETAIL B
b
f CLOSED
a
GRADE 70 DOUBLE SWIVEL (OVER CENTRE LOADBINDER) FEATURES AND BENEFITS • Yellow painted finish • Loadbinders come with double swivel and claw lever (forged) to achieve full lashing capacity • Grade 70 loadbinders are designed to tighten chain for cargo securement
e CLOSED
A
c
B
e OPEN f OPEN
DETAIL A
d
b
DETAIL B
a
STANDARDS AS/NZS 4344
f OPE f CLO
CHAIN SIZE & DESCRIPTION
f CLOSED (mm)
e CLOSED (mm)
d (mm)
b (mm)
a (mm)
f OPEN (mm)
e OPEN (mm)
c (mm)
g (mm)
LC (kg)
WEIGHT (kg) e OPEN f OPEN 3.9
UOM
CODE
348000EC 7-8mm with eye claw hooks 529
489
280 385 601
633
593
208
9.5
3800
EACH
e OPE e CLO
DETAIL A
d
f OPEN f CLOSED
c
GRADE 70 RATCHET TYPE LOADBINDERS FEATURES AND BENEFITS • Yellow painted finish • Loadbinders come with winged grab hooks to achieve full lashing capacity • Ratchet handle to assist with easy tensioning of G70 load chain to secure loads
e OPEN e CLOSED
c
STANDARDS AS/NZS4344
f CLOSED (mm)
e CLOSED (mm)
g (mm)
b (mm)
a (mm)
f OPEN (mm)
e OPEN (mm)
c (mm)
g (mm)
LC (kg)
WEIGHT (kg)
UOM Each Each Each Each
CODE CHAIN SIZE & DESCRIPTION 344006 6mm with winged eye grab hooks* 344008 7-8mm with winged eye grab hooks* 344010 10mm with winged eye grab hooks* 344013 13mm with winged eye grab hooks*
459 638 671 776
415 570 603 690
10
21 205
572 799 836 946
528 734 768 860
42 65 65 65
9.5 2300 11 3800 12 6000 15 9000
1.69
12.7 32.5 350 16.5 32.5 350 18.5 32.5 350
4.7 5.1
7.18
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
bunzlsafety.com.au | 17 3
NOT APPROVED FOR OVERHEAD LIFTING
GRADE 70 LOAD EQUIPMENT
GRADE 70 RATCHET TYPE LOADBINDERS FEATURES AND BENEFITS • Yellow painted finish
• Loadbinders come with claw hooks to achieve full lashing capacity • Ratchet handle to assist with easy tensioning of G70 load chain to secure loads
STANDARDS AS/NZS4344
e CLOSED f CLOSED
f CLOSED (mm)
e CLOSED (mm)
d (mm)
b (mm)
a (mm)
f OPEN (mm)
e OPEN (mm)
c (mm)
g (mm)
LC (kg) WEIGHT (kg) UOM
CODE CHAIN SIZE & DESCRIPTION 344108 7-8mm with eye claw hooks 344110 10mm with eye claw hooks
667 712
609 635
9.5 32.5 355 11.5 32.5 355 d
831 877
773 800
65 65
9.5
3800
4.9 5.3
Each Each
11.5 6000
a
e CLOSED f CLOSED
GRADE 70 SAFETY RELEASE LEVER BX600 TYPE FEATURES AND BENEFITS • Recoilless loadbinder for added safety • Suits chain sizes 7-8mm / 10mm • High strength drop forged steel • Heat-treated for extra strength & designed for heavy duty transport use
d
e OPEN f OPEN
c
a
STANDARDS AS/NZS4344
WEIGHT (kg)
f CLOSED (mm)
e CLOSED (mm)
d (mm)
b (mm)
a (mm)
f OPEN (mm)
e OPEN (mm)
c (mm)
g (mm)
UOM Each Each
LC (kg)
CODE CHAIN SIZE & DESCRIPTION 344208 7-8mm with winged eye grab hooks* 344210 10mm with winged eye grab hooks*
555 663
500 585
280 320 603 335 390 703
665 773
610 705
280
9.5
3800
4.4 6.6
335 11.5 6000
e OPEN f OPEN
c
GRADE 70 WEB-DOG LOADBINDER FEATURES AND BENEFITS • Fitted with 8mm grab hooks and 50mm heavy duty webbing • Lashing capacity 3800kg • Self-locking ratchet handle prevents jumping out • Ideal for chain lashing down applications • Reverse action ratchet maximises ergonomic efficiency pretension STANDARDS AS/NZS4344 and AS/NZS4380
(Standard Length: 1m)
F
B
D
C
E
A
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm) LENGTH (m) LC (kg) WEIGHT (kg) UOM
CODE
CHAIN SIZE & DESCRIPTION
348000WF 50mm ratchet assembly fitted with 8mm grab hooks* & 1m of 50mm heavy duty webbing
150 110 120 75 335 145
1
3800
3.8
Each
GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES *NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344. Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength.
18 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 NOT APPROVED FOR OVERHEAD LIFTING
GRADE 120 LASHING CHAINS SELECTION OF LASHING CHAIN SELECTION OF THE LASHING CHAIN 1.1 The lashing capacity of the restraint system will be as dependent on the application and environment as the type of equipment selected. i.e. The size, shape and weight of the load must all be considered to determine the correct selection. Calculate the number of lashing chains according EN 12195-3 and VDI 270-2. 1.2 Due to varying reactions under load, different components, such as: lashing chains; synthetic lashing systems and; wire ropes are not commonly used together to secure the same load in the same lashing direction, unless they have been specifically designed for the purpose. Products such as the ‘Web-Dog’ for example, are specifically designed to work with Grade 70 chain. 1.3 Of particular importance when using chain is to ensure that all the chains used are of the same grade, (e.g. Grade 70 or Grade 100), and that any fittings or attachments are of equal or greater strength.
USE 2.1
Inspect all equipment prior to use. If any sign of nicks, cuts, excessive wear or stretched links are found the equipment should not be used. Australian Standards state that lashings must be replaced. 2.2 Before tightening, ensure that the lashing is not twisted or knotted. 2.3 Protect lashing equipment from sharp edges with the use of sleeves or corner protectors.
IMVK ICE SHORTENING CLAW FEATURES AND BENEFITS
• Manufactured in compliance with DIN 5692 • Can be captively fitted along the chain leg • Chain pocket provides an optimal fitting for the chain thus no reduction of the WLL • A robust safety bolt with a spring prevents accidental loosening STANDARDS DIN 5692
CHAIN Ø (mm)
WLL (t)
TYPE
A (mm)
B1 (mm)
B2 (mm)
G (mm)
T (mm)
kg (pc)
REF. NO. 7900985 7900981 7900983 7900984 7900986
IMVK-6 IMVK-8 IMVK-10
38 47 60
32 40 51 65 81
41 54 67 87
37 47 60 77 95
66 88
0.28 0.61
6 8
1.8 3.0 5.0
110 143 176
1.6 2.6 4.8
10
20 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 13 8.0 IMVK-13 77 16 12.5 IMVK-16 95
110
GRADE 120 LASHING CHAINS
ICE LASHING CHAINS WITH TENSIONER ICE-CURT-GAKO & IMVK FEATURES AND BENEFITS • G120 lashing assembly • ICE lashing chain with a ratchet tensioner ICE-CURT • Length: 3500 mm • ICE-VSK lashing chains must not be used for the lifting of loads STANDARDS Refer to DIN EN 12195-3, VDI 2700 standards
OBTAINABLE PRE-TENSION FORCE (t)
WEIGHT KGS (CHAIN+RATCHET TENSIONER)
LASHING CAPACITY
L-min (mm)
REF. NO.
CHAIN Ø (mm)
TYPE
6 8
ICE-VSK-6-CURT-IMVK ICE-VSK-8-CURT-IMVK ICE-VSK-10-CURT-IMVK ICE-VSK-13-CURT-IMVK ICE-VSK-16-CURT-IMVK
3600 6000
1500 2800 2800 2800
770
6.3
7904614 7904615 7904616 7904617 7904618
1010 1170 1540 1840
11.7 17.0 28.6 46.0
10 13 16
10000 16000 25000
-
ICE-CURT-GAKO – RATCHET TENSIONER FEATURES AND BENEFITS • Ratchet easy to handle
• Innovative forged design – light and robust • Patented, practical prevention of loosening • Magnetically clinging locking device STANDARDS Complies with EN 12195-3
OBTAINABLE PRE-TENSION FORCE (t)
LASHING CAPACITY
B (mm)
A (mm)
T (mm)
REF. NO.
CHAIN Ø (mm)
TYPE
6 8
ICE-CURT-6-GAKO ICE-CURT-8-GAKO ICE-CURT-10-GAKO ICE-CURT-13-GAKO ICE-CURT-16-GAKO
3600 6000
1500 2800 2800 2800
140 170 170 300 350
400 520 532 830 962
260 350 362 530 612
7903439 7901125 7901126 7902624 7902625
10000 16000 25000
10 13 16
-
IVH ICE-SHORTENING HOOK FEATURES AND BENEFITS • In compliance with DIN 5692 for shortening components • No reduction of the ICE-WLL • Thickened tip of hook to avoid misuse • The curved insertion opening prevents the chain from easily falling out STANDARDS Complies to DIN 5692
CHAIN Ø (mm)
WLL (t)
TYPE IVH-6 IVH-8 IVH-10 IVH-13 IVH-16
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
T (mm)
kg (pc)
REF. NO. 7900129 7900133
6 8
1.8 3.0 5.0 8.0
34 43 55 70 86
18 24 30 38 47
20 26 34 43 53
44 55 71 90
7.5 9.5
22 29 38 48 66
53 67 86
0.27 0.56
12 15
bunzlsafety.com.au | 21 3 7900134 2.5 7900136 4.5 7900138 1.2
10 13 16
105 128
12.5
110
18.5
JACKS
D
D2
BLACK JAX SERIES BOTTLE JACKS FEATURES AND BENEFITS • Available in a variety of sizes • Wide base for stability and strength • Heavy duty, steel construction • Suitable for automotive, industrial and construction industries
STANDARDS AS/NZS2693
W
MINIMUM HEIGHT H MINIMUM (mm)
LIFT HEIGHT (mm)
SCREW ADJUSTING HEIGHT (mm)
MAXIMUM HEIGHT H MAXIMUM (mm)
WEIGHT (kg)
D (mm)
D2 (mm)
H2 (mm)
W (mm)
UOM
CODE DESCRIPTION CAPACITY (t)
JAX004 Bottle Jack JAX006 Bottle Jack JAX008 Bottle Jack JAX010 Bottle Jack JAX015 Bottle Jack JAX020 Bottle Jack
4 6 8
70 29 80 136
70 80 80 80 60
125 145 150 150 155 165
212 230 228 229 240 260
407 455 458 459 455 425
4.7 5.7 5.8 7.1 8.6
Each Each Each Each Each Each
75
32 79 167
85 40 79 154 94 43 79 169 110 45 82 188 140 69 95 308
10 15 20
-
17.8
D
D2
SQUAT JAX SERIES BOTTLE JACKS FEATURES AND BENEFITS • Designed for use where 12 -20 tonne lift is required, but ground clearance does not exceed 195mm • Suitable for automotive, industrial and construction industries • Adjustable centre screw
W
STANDARDS AS/NZS2693
MINIMUM HEIGHT H MINIMUM (mm)
LIFT HEIGHT (mm)
SCREW ADJUSTING HEIGHT (mm)
MAXIMUM HEIGHT H MAXIMUM (mm)
WEIGHT (kg)
CAPACITY (t)
D (mm)
D2 (mm)
H2 (mm)
W (mm)
UOM
CODE DESCRIPTION
BJS012 Squat Bottle Jack BJS020 Squat Bottle Jack
12 20
95 43 84 136 114 45 92 166
65 72
105 113
191 191
361 376
7.6
Each Each
11.3
D
TROLLEY JACK WITH QUICK LIFT PEDAL FEATURES AND BENEFITS • Trolley jack with quick lift pedal • Manufactured from heavy duty stainless steel • Suitable for automotive, industrial and construction industries
w
STANDARDS AS/NZS2615
22 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 CODE DESCRIPTION CAPACITY (t) D (mm) H2 (mm) W (mm) GJK022 Trolley Jack with quick lift pedal 2.25 120 155 685
WHEELBASE LENGTH (mm)
MINIMUM HEIGHT H MINIMUM (mm)
MAXIMUM HEIGHT H MAXIMUM (mm)
NETT WEIGHT (kg)
UOM Each
520
145
490
39.5
JACKS
AIR / HYDRAULIC TROLLEY JACK FEATURES AND BENEFITS • The hydraulic technology makes lifting simple while a wider frame and internal bypass valve ensure safety. • Safety bypass system prevents over-loading and ensures safe operation. • Professional quality tested to Australian Standards capacity of 20tonne
D
w
STANDARDS AS/NZS2615
D (mm)
H2 (mm)
W (mm)
MINIMUM HEIGHT H MINIMUM (mm)
MAXIMUM HEIGHT H MAXIMUM (mm)
NETT WEIGHT (kg)
UOM Each
CODE DESCRIPTION
CAPACITY (t)
GJK200 Air/Hydraulic Trolley Jack
20
280 360 660
265
510
46
bunzlsafety.com.au | 23 3
GENERAL TRANSPORT ACCESSORIES
TRANSPORT GENERAL FEATURES AND BENEFITS
• Edge protectors provide a great solution for stabilization and strength to pallets and ensures better containment of loads
DESCRIPTION
CODE 340000 340010
PACK QTY WEIGHT (kg)
UOM Each Each
Corner Protector 140 x 140 x 1040mm Corner Protector 85 x 85 x 300mm
1
2
10
0.022
EPM RUBBER TIE DOWNS FOR TARPS FEATURES AND BENEFITS • High quality EPM rubber
• Stainless steel hooks won't bend or rust • Will not be effected by heat, cold and steam
CODE 340721 340731
STRAP LENGTH (mm)
MAX. SAFE STRETCH (mm)
QTY PER BAG WEIGHT EACH (kg)
UOM BAGS PER CARTON
533 787
812
10
0.12 0.16
Each Each
10 20
1168
5
TRUCK WHEEL WRENCHES FEATURES AND BENEFITS • Truck wheel brace spanned with bar • Heavy duty for trucks, buses and other heavy vehicles
CODE
DESCRIPTION
WEIGHT (kg)
UOM Each Each Each Each Each Each Each
32mm x 17mm x 300mm 38mm x 21mm x 395mm 41mm x 21mm x 395mm 41mm x 19mm x 395mm
2.375 3.667 4.000 3.833 3.500 3.500 3.500
TWB032 TWB038 TWB041 TWB041A
24 | BUNZL SAFETY | SAFETY PRODUCTS CATALOGUE VOL1 3 28mm x 33mm x 395mm TWB516 33mm x 21mm x 395mm TWB516A 33mm x 32mm x 395mm TWB118
GENERAL TRANSPORT ACCESSORIES
NEW HEAVY DUTY STORAGE BAG
CARGO SAFETY NET FEATURES AND BENEFITS • Multiple webbing loops and eyelets for greater versatility • High strength, UV stabilised, tightly woven mesh ensures load stays contained
• Additional reinforced webbing also enhances strength • Easily connected to load restraint compliant tie downs • Integrated D rings to assist holding down • Ideal for trailers, utes, boats, 4WD’s and trucks • Convenient heavy duty storage bag
All states in Australia have regulations for covering loads with penalties being enforced. Please check these regulations. NOTE: THE PRODUCT SHOULD ONLY BE USED FOR COVERING CARGO. IT SHOULD NOT BE USED IN PLACE OF A RATCHET TIE DOWN.
CODE
SIZE
NET SIZE SIZES (mm)
TRAILERS SIZES (mm)
CABS / UTES SIZES (mm)
MID SIZE TRUCK SIZES (mm)
1500 X 1500 1580 X 1900 1850 X 1880 1850 X 2180
SMALL
2460 X 2460
1200 X 1800
-
NETSYS1
2330 X 1850 2400 X 2330 2480 X 2330 2400 X 2550 2400 X 2630 2400 X 2780
NETSYS2
MEDIUM
2800 X 2840
1500 X 2400
NETSYS3
LARGE
2800 X 3440
-
-
SUPPLIED WITH
test
4x TIE ROPES 4x CAM BUCKLES
SMALL NET SIZE: 2460 X 2460MM
MEDIUM NET SIZE: 2800 X 2840MM
LARGE NET SIZE: 2800 X 3440MM
bunzlsafety.com.au | 25 3
FOR SAFE WORKING LIVES
Bunzl Safety 55 Sarah Andrews Close Erskine Park NSW 2759 1800 967 573 bunzlsafety.com.au
95-042019
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