Cables for Motion

CABLES FOR MOTION

CONTINUOUS-BENDING HI-FLEX ELECTRICAL CABLES TOTALTRAX TURN-KEY SYSTEMS

PRE-ASSEMBLED CABLES STRAIN RELIEF DEVICES

… FOR CABLE CARRIERS

09-2012 EDITION

Durable , reliable , cost-effective Cables for cable carriers

Ready for solutions – your advantage

KABELSCHLEPP – the inventor of the cable carrier. Our product portfolio covers more than 100,000 variants made of steel and plastic, allowing us to deliver a suitable and reliable cable carrier for every application – from standard off-the-shelf products to custom-designed complete solutions. Wherever you are in the world, we are here to help. We use our over 50 years of experience to continuously

develop and refine the “insides“ – i.e. the cables – and to constantly adapt them to the market requirements.

Our cable ranges meet the highest quality standards in order to ensure availability of your systems and installations. With the range, we offer a selection of cables which are cost-effective, flexible and extremely durable. A key factor for our cables is their tested and proven operational reliability, which meets all applicable standards and directives. Competent, objective-driven systems

consultation and global on-site service are both part of what we consider an on-going commitment to the techni- cal and commercial optimi- sation of your applications.

Hundreds of cable types, stored constantly in our cable warehouse, secure a fast availability all around the world. We deliver according to your requirements, no minimum quantities, each length without extra cutting costs. TSUBAKI KABELSCHLEPP cable warehouse

 TSUBAKI KABELSCHLEPP cable warehouse.

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The successful TSUBAKI KABELSCHLEPP cable program will currently extended and optimized as an innovative standard product line, especially for the installation of cables in dynamic cable and hose carrier systems. Our clearly structured type selection offers a unique combination of performance features.

Overview of cable types

4

TOTALTRAX Turn-Key Systems

 Fully harnessed cable

10

and hose carrier system QUANTUM equipped with electrical cables.

Control cables 12

Power cables 24

38

Data cables

BUS-/LWL-/ Coaxial cables 46

System cables 60

Pre-assembled cables

64

Technical data, further information

69

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Overview cable types

CONTROL cables

CONTROL 200

PVC –

10 -5 to +80 °C



CONTROL 200 C

PVC

10 -5 to +80 °C

CONTROL 400 – 600 V

PVC –

7.5 -5 to +80 °C



CONTROL 400 C – 600 V

PVC

7.5 -5 to +80 °C

CONTROL 700 – 600 V

PUR –

7.5 -30 to +90 °C



CONTROL 700 C – 600 V

PUR

7.5 -30 to +90 °C

POWER cables

POWER 400 1 KV

PVC –

7.5 -5 to +80 °C



POWER 400 C 1 KV

PVC

7.5 -5 to +80 °C

POWER 700 1 KV

PUR –

7.5 -30 to +90 °C

POWER ONE 700 1 KV

PUR –

7.5 -40 to +90 °C

POWER ONE 700 PE

PUR –

7.5 -40 to +90 °C



POWER 700 C 1 KV

PUR

7.5 -30 to +90 °C



POWER ONE 700C1KV

7.5 -40 to +90 °C

PUR

DATA cables



DATA 400 C

PVC

7.5 -5 to +80 °C

DATA 700

PUR –

7.5 -30 to +90 °C



DATA 700 TPi C

PUR

7.5 -30 to +90 °C

DATA 700 TPi CD DATA/POWER



PUR

7.5 -30 to +90 °C

Cable index by part number  Page 83

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black/ grey black/ grey black/ grey black/ grey black/ grey black/ grey

3.5 2 10 0,5 2 to 2.5 2

 

12

2-25

3.5 2 10 0.5 2 to 1.5 2

 

14

2-25

10 5 20 0.5 2 to 2.5 2

 

16

2-30

10 5 20 0.5 2 to 1.5 2

 

18

3-36

20 5 50 0.5 2 to 2.5 2

  

20

2-36

0.5 2 to 1 2

  

22

20 5 50

2-25

24

1.5 2 to 70 2

 

black

24

5

3 20

2-25

1.5 2 to 35 2

 

black

26

5

3 20

4-7

20 5 50 1.5 2 to 185 2

  

black

28

2-36

20 5 50 0.25 2 to 700 2

  

black

30

1

1.5 2 to 95 2

  

black

32

20 5 50

1

20 5 50 1.5 2 to 150 2

  

black

34

2-49

20 5 50 1.5 2 to 300 2

  

36

black

1

38

black/ purple black/ purple black/ purple black/ purple

20 5 50 0.25 2 to 0.34 2

  

38

4-25

20 5 50 0.25 2 to 0.34 2

  

40

3-15

0.25 2 to 1 2

  

42

20 5 50

2-32

20 5 50 0.25 2 to 1.5 2

  

44

6-20

Cable index by part number  Page 83

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Overview cable types

BUS-/fiber optic-/coaxial cables



Profibus 700 C

PUR

15 -20 to +60 °C



CAN-BUS 700 C

PUR

7.5 -30 to +70 °C



USB S 700 C

PUR

10 -10 to +70 °C



Interbus 700 C

PUR

12 -30 to +70 °C



CAT5E / CAT6 700 CD

PUR

10 -20 to +60 °C



Koax 700 C / 700 CD

PUR

14 -5 to +50 °C

LWL 700

PUR –

7.5 -30 to +90 °C –

OEM SYSTEM cables



SYSTEM S 700 C

PUR

7.5 -30 to +90 °C



SYSTEM M 700 C

PUR

7.5 -30 to +90 °C

Cable index by part number  Page 83

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46

purple/ black purple/ black

0.5 2

  

46

3.5 2 10

2

0.5 2

  

48

3.5 2 10

2-4

  

purple

50

3.5 2 10 (1x2x0.08 2 + 2x0.5 2 )

4

purple/ black green/ black

0.25 2 to 1 2

  

52

3.5 2 10

9

3.5 2 10 0.15 2 to 0.22 2

  

54

8



black

56

3.5 2 10

HF 50/75

1-3

  

black

58

4

4 10

50µ/62,5µ 6-12

60

8 0.14 2 to 0.5 2

  

green

60

6

3

4-16

1.5 2 to 50 2

  

orange

62

6

3

8

4-6

Cable index by part number  Page 83

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Overview pre-assembled cables

USB / CAT5E

65

USB S 700 C pre-assembled

65

CAT5E 700 C pre-assembled

65

Signal cables Cables with connections compatible with the OEM standards

66

Signal basic cables

66

Signal extension cables

66

Power cables Cables with connections compatible with OEM standards

67

Power basic cables without brake wires

67

Power extension cables without brake wires

67

Power basic cables with brake wires

68

Power extension cables with brake wires

68

Technical Data, further information

Page

Chemical resistance . . . . . . . . . . . . . . . . . . . . . . . 74 Test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Installing cables into the cable carrier . . . . . . . . . . 76 Cable scout – inquiry form . . . . . . . . . . . . . . . . . . 78 Application examples . . . . . . . . . . . . . . . . . . . . . . 79 Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Overview as per part numbers . . . . . . . . . . . . . . . 83

Application parameters . . . . . . . . . . . . . . . . . . . . 69 Electrical load capacity . . . . . . . . . . . . . . . . . . . . . 70 Conversion factors for ambient temperatures . . . . . . . . . . . . . . . . . . . 70 Color codes, AWG table . . . . . . . . . . . . . . . . . . . . 71 Copper wire dimensions acc. to AWG . . . . . . . . . . 71 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Cable index by part number  Page 83

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KABELSCHLEPP and EPLAN EPLAN has developed over more than 20 years into a leading E-CAD system and has become more-or-less established as a standard in some branches. Cable database for EPLAN

As a provider of highly-flexible electrical cables for cable and hose carriers, we offer you the KABELSCHLEPP cable data bases as a superior tool for optimising your daily work with EPLAN. The databases are optimized for use in EPLAN5 and for transmission according to EPLAN P8 electric.

 easy cable selection by construction  automatic addition of core number, cross-section and core color  complete data for parts lists and other evaluations

Cable index by part number  Page 83

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TOTALTRAX turn-key systems Fully harnessed cable carrier systems

The product you need – we support and supply it to you completely harnessed

One supplier – one responsibility We develop, design and supply all components required for your individual cable & hose carrier system.

 Ready-to-connect assembled plastic cable carrier system, packed ready for installation

Everything you need

+ One contact person + One order + One delivery + Guaranteed quality = TOTALTRAX Complete System

 Consulting  Planning

 Hydraulic hoses  Pneumatic hoses  Plug-and-socket

 Design

 Cable carriers  Electrical cables

connectors

 Assembly plates  Complete assembly

 Complete

guarantee

of all components

TOTALTRAX – from design to the complete system

NOTE: Harnessed cables according to all OEM

We manufacture KABELSCHLEPP cables according to OEM specifications, suitable for all drive con- trols which consist of signal and power cables and/or extension cables.

 any cable length available  delivery minimum: 1 unit

Pre-assembled cables according to OEM standards – page 64 and following.

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Cut costs with TOTALTRAX complete cable carrier systems

We help you . . .

. . . to cut your costs!

 Goods receiving inspections for all individual components are no longer required  Expensive technical personnel and special tools are no longer required  Shorter assembly times  No hidden costs, e.g. cables being cut to excessive lengths etc.  Less captive capital with almost no inventory  On-time delivery directly to your production site

 Advice on planning  Support in the design phase  Only one contact person for the complete system including all the individual components  Complete delivery from a single source  Only one supplier – one purchase order and one item number  All components match each other perfectly  Guarantee certificate upon requests

No storage costs for individual components like cables and connectors Our warehouses offer cables, plug-and-socket connectors as well as many other individual components.

 Fully harnessed steel cable carrier

 Plastic cable carrier fully harnessed with cables, hoses, connectors and holding plates

 Complete system with reusable shipping fixture

Complete service – even for applications with extreme assembly conditions

Our service team can design and assemble your cable carrier system even for applications with extreme assembly conditions. Our service center experts provide you with the support you need.  Complete assembly with guide channels  Uncoiling of harnessed cable carrier systems with long travel lengths  Assembly at great heights (e. g. crane systems)

 Fully harnessed cable carrier system in shipping crate

 Assembly of the fully harnessed cable carrier system

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CONTROL 200 Unshielded continuous bending hi-flex PVC control cables Up to 2 million motion cycles!

Up to 25 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  light to medium loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 flame-retardant  silicone-free  ozone-resistant

Design Conductor:

finely stranded bare copper wires class 5 in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow

Core stranding: Outer jacket:

conductor cores layered

KS-PVC

Technical Data Temperature range: Minimum bend radius while moved:

– 5 to + 80 °C

KR min ≥ 10 x Ø

v max supported:

3.5 m/s

v max gliding:

2 m/s

Core insulation KS-PP layered

a max :

10 m/s 2

Insulation resistance:

≥ 10 MΩ x km

Rated voltage:

according to VDE 300/500 V according to UL 300 V

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PVC valley-sealed extruded hi-flex design UV-resistant ozone-resistant high abrasion-resistant

Jacket color black ozone-resistant UV-resistant

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Type selection CONTROL 200 – unshielded core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max. OD in mm

weight kg/m

Cu index kg/m

47351 47352 47354 47356 47360 47364 47367 47372 47373 47374 47376 47380 47384 47387 47392 47393 47394 47396 47400 47404 47407 47412 47413 47414 47416 47420 47424 47427 47433

2 x 0.5 2 3 G 0.5 2 5 G 0.5 2 7 G 0.5 2 12 G 0.5 2 18 G 0.5 2 25 G 0.5 2 3 G 0.75 2 4 G 0.75 2 5 G 0.75 2 7 G 0.75 2 12 G 0.75 2 18 G 0.75 2 25 G 0.75 2

20 / 2c 20 / 3c 20 / 5c 20 / 7c 20 / 12c 20 / 18c 20 / 25c 19 / 3c 19 / 4c 19 / 5c 19 / 7c 19 / 12c 19 / 18c 19 / 25c 18 / 3c 18 / 4c 18 / 5c 18 / 7c 18 / 12c 18 / 18c 18 / 25c 16 / 3c 16 / 4c 16 / 5c 16 / 7c 16 / 12c 16 / 18c 16 / 25c 14 / 4c

4.5 0.026 0.010 4.7 0.031 0.015 5.5 0.045 0.024 6.5 0.062 0.035 7.6 0.090 0.058 9.0 0.131 0.087 11.4 0.195 0.125 5.5 0.043 0.022 6.1 0.055 0.029 6.6 0.066 0.036 7.7 0.088 0.053 9.3 0.134 0.087 11.2 0.197 0.130 13.9 0.290 0.180 6.0 0.054 0.030 6.5 0.067 0.040 7.0 0.079 0.048 8.2 0.107 0.068 10.2 0.168 0.116 12.0 0.243 0.174 15.1 0.363 0.246 6.6 0.071 0.043 7.1 0.087 0.058 7.7 0.105 0.072 9.2 0.144 0.101 11.5 0.230 0.173 13.4 0.330 0.260 16.8 0.491 0.360 8.7 0.136 0.100

3 G 1 2 4 G 1 2 5 G 1 2 7 G 1 2

12 G 1 2 18 G 1 2 25 G 1 2 3 G 1.5 2 4 G 1.5 2 5 G 1.5 2 7 G 1.5 2 12 G 1.5 2 18 G 1.5 2 25 G 1.5 2 4 G 2.5 2

CABLE + CONNECTOR can be supplied ready for connection

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Additional cable types upon request.

CONTROL 200 C

Shielded continuous bending hi-flex PVC control cables

Up to 2 million motion cycles!

Up to 25 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  light to medium loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

Core insulation KS-PP layered

finely stranded bare copper wires class 5 in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow

Core stranding:

conductor cores layered coverage nom. 83 %

Inner jacket KS-PVC valley-sealed, pressure extruded, hi-flex design

Shielding:

Outer jacket: Jacket color: Inner jacket:

KS-PVC

black

KS-PVC

Technical Data Temperature range: Minimum bend radius while moved:

– 5 to + 80 °C

KR min ≥ 10 x Ø

Overall shield high flexural strength, tin-plated copper braiding for small bend radii

v max supported:

3.5 m/s

v max gliding:

2 m/s

a max :

10 m/s 2

Insulation resistance:

≥ 10 MΩ x km

Rated voltage:

according to VDE 300/500 V according to UL 300 V

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PVC pressure extruded hi-flex design high abrasion-resistant

Jacket color black ozone-resistant UV-resistant

14

core number x nominal-cross-section in mm 2 Type selection CONTROL 200 C – shielded

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

47651 47652 47653 47654 47656 47660 47664 47667 47672 47673 47674 47676 47680 47684 47687 47692 47693 47696 47700 47704 47707 47713 47716 47720 47724 47727

(2 x 0.5 2 ) (3 G 0.5 2 ) (4 G 0.5 2 ) (5 G 0.5 2 ) (7 G 0.5 2 ) (12 G 0.5 2 ) (18 G 0.5 2 ) (25 G 0.5 2 ) (3 G 0.75 2 ) (4 G 0.75 2 ) (5 G 0.75 2 ) (7 G 0.75 2 ) (12 G 0.75 2 ) (18 G 0.75 2 ) (25 G 0.75 2 ) (3 G 1 2 ) (4 G 1 2 ) (7 G 1 2 ) (12 G 1 2 ) (18 G 1 2 ) (25 G 1 2 ) (4 G 1.5 2 ) (7 G 1.5 2 ) (12 G 1.5 2 ) (18 G 1.5 2 ) (25 G 1.5 2 )

(20 / 2c) (20 / 4c) (20 / 5c) (20 / 6c) (20 / 7c) (20 /8c) (20 / 9c) (20 / 10c) (19 / 3c) (19 / 4c) (19 / 5c) (19 / 7c) (19 / 12c) (19 / 18c) (19 / 25c) (18 / 3c) (18 / 4c) (18 / 7c) (18 / 12c) (18 / 18c) (18 / 25c) (16 / 4c) (16 / 7c) (16 / 12c) (16 / 18c) (16 / 25c)

6.2 0.057 0.030 6.4 0.062 0.036 6.8 0.070 0.042 7.2 0.081 0.048 8.2 0.104 0.064 9.7 0.149 0.105 11.0 0.194 0.137 13.6 0.283 0.210 7.2 0.079 0.048 7.6 0.090 0.055 8.3 0.108 0.066 9.8 0.147 0.085 11.3 0.198 0.135 13.4 0.284 0.190 16.5 0.416 0.275 7.7 0.091 0.050 8.2 0.108 0.070 10.4 0.167 0.106 12.1 0.232 0.174 14.2 0.334 0.240 17.5 0.486 0.332 8.8 0.133 0.090 11.2 0.207 0.157 13.7 0.318 0.240 15.8 0.440 0.355 19.6 0.646 0.448

CABLE + CONNECTOR can be supplied ready for connection

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Additional cable types upon request.

CONTROL 400 – 600 V Unshielded continuous bending hi-flex PVC control cables

Up to 4 million motion cycles!

Up to 50 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  medium to heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded bare copper wires class 6 in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Outer jacket: Jacket color:

KS-PVC

black

Technical Data Temperature range: Minimum bend radius while moved:

– 5 to + 80 °C

Core insulation KS-PP bundled stranding (> 8 cores)

KR min ≥ 7.5 x Ø

v max supported:

5 m/s 3 m/s

v max gliding:

a max :

20 m/s 2

Insulation resistance:

≥ 10 MΩ x km

Rated voltage:

according to VDE 300/500 V, according to UL 600 V

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PVC valley-sealed extruded hi-flex design high abrasion-resistant

Jacket color black ozone-resistant UV-resistant

16

Type selection CONTROL 400 – 600 V – unshielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

48110 48111 48112 48113 48115 48119 48121 48124 48125 48126 48128 48040 48041 48042 48043 48044 48045 48046 48047 48048 48049 48050 48051 48052 48053 48054 48055 48056 48057 48058 48059 48060

2 x 0.5 2 3 G 0.5 2 4 G 0.5 2 5 G 0.5 2 7 G 0.5 2 12 G 0.5 2 18 G 0.5 2 25 G 0.5 2 30 G 0.5 2 36 G 0.5 2 48 G 0.5 2 4 G 0.75 2 5 G 0.75 2 7 G 0.75 2 12 G 0.75 2 18 G 0.75 2 25 G 0.75 2

20 / 2c 20 / 3c 20 / 4c 20 / 5c 20 / 7c 20 / 12c 20 / 18c 20 / 25c 20 / 30c 20 / 36c 20 / 48c 19 / 4c 19 / 5c 19 / 7c 19 / 12c 19 / 18c 19 / 25c 18 / 3c 18 / 4c 18 / 5c 18 / 7c 18 / 12c 18 / 18c 18 / 25c 16 / 3c 16 / 4c 16 / 5c 16 / 7c 16 / 12c 16 / 18c 16 / 25c 14 / 4c

5.0 0.032 0.010 5.3 0.038 0.014 5.7 0.045 0.019 6.4 0.058 0.025 7.5 0.078 0.034 10.3 0.137 0.063 12.7 0.199 0.087 14.4 0.275 0.130 15.9 0.324 0.155 17.5 0.390 0.185 21.0 0.524 0.260 6.4 0.057 0.029 7.0 0.070 0.036 8.3 0.096 0.051 11.9 0.178 0.088 14.5 0.258 0.138 16.6 0.354 0.195 6.2 0.056 0.029 6.8 0.070 0.039 7.4 0.084 0.050 9.0 0.119 0.068 12.5 0.212 0.125 15.4 0.310 0.187 17.7 0.429 0.260 6.9 0.073 0.045 7.9 0.097 0.058 9.1 0.125 0.072 10.8 0.170 0.101 14.7 0.303 0.174 18.0 0.437 0.280 20.9 0.597 0.360 9.2 0.140 0.096

3 G 1 2 4 G 1 2 5 G 1 2 7 G 1 2

12 G 1 2 18 G 1 2 25 G 1 2 3 G 1.5 2 4 G 1.5 2 5 G 1.5 2 7 G 1.5 2 12 G 1.5 2 18 G 1.5 2 25 G 1.5 2 4 G 2.5 2

CABLE + CONNECTOR can be supplied ready for connection

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Additional cable types upon request.

CONTROL 400 C – 600 V

Shielded continuous bending hi-flex PVC control cables Up to 4 million motion cycles!

Up to 50 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  medium to heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

Core insulation KS-PP bundled stranding (> 8 cores)

finely stranded bare copper wires class 6 in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Inner jacket KS-PVC valley-sealed, pressure extruded, hi-flex design

Shielding:

coverage nom. 85 %

Outer jacket: Jacket color: Inner jacket:

KS-PVC

black

KS-PVC

Technical Data Temperature range: Minimum bend radius while moved:

Overall shield continuous bending hi-flex, tin-plated copper braiding for smallest bend radii

– 5 to + 80 °C

KR min ≥ 7.5 x Ø

v max supported:

5 m/s 3 m/s

v max gliding:

a max :

20 m/s 2

Insulation resistance:

≥ 10 MΩ x km

Rated voltage:

according to VDE 300/500 V according to UL 600 V

Outer jacket KS-PVC pressure extruded hi-flex design very abrasion-resistant

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Jacket color black ozone-resistant UV-resistant

18

Type selection Control 400 C – 600 V – shielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

48664 48666 48668 48670 48674 48678 48679 48680 48682 48070 48071 48072 48073 48074 48075 48076 48077 48078 48079 48080 48081 48082 48083 48084 48085 48086

(5 G 0.5 2 ) (7 G 0.5 2 ) (9 G 0.5 2 ) (12 G 0.5 2 ) (18 G 0.5 2 ) (25 G 0.5 2 ) (30 G 0.5 2 ) (36 G 0.5 2 ) (3 G 0.75 2 ) (4 G 0.75 2 ) (7 G 0.75 2 ) (12 G 0.75 2 ) (18 G 0.75 2 ) (25 G 0.75 2 ) (4 G 1 2 ) (7 G 1 2 ) (12 G 1 2 ) (18 G 1 2 ) (25 G 1 2 ) (4 G 1.5 2 ) (5 G 1.5 2 ) (7 G 1.5 2 ) (12 G 1.5 2 ) (18 G 1.5 2 ) (25 G 1.5 2 ) (30 G 1.5 2 )

20 / 5c 20 / 7c 20 / 9c 20 / 12c 20 / 18c 20 / 25c 20 / 30c 20 / 36c (19 / 3c) (19 / 4c) (19 / 7c) (19 / 12c) (19 / 18c) (19 / 25c) (18 / 4c) (18 / 7c) (18 / 12c) (18 / 18c) (18 / 25c) (16 / 4c) (16 / 5c) (16 / 7c) (16 / 12c) (16 / 18c) (16 / 25c) (16 / 30c)

8.0 0.104 0.052 9.3 0.137 0.066 10.4 0.158 0.090 12.1 0.211 0.106 14.5 0.289 0.169 16.6 0.385 0.223 18.5 0.482 0.272 20.4 0.571 0.302 7.8 0.089 0.045 8.4 0.107 0.055 10.4 0.158 0.085 13.5 0.256 0.151 15.9 0.345 0.225 19.0 0.507 0.295 9.0 0.125 0.073 11.3 0.188 0.115 14.3 0.296 0.198 17.8 0.456 0.272 20.8 0.612 0.357 9.6 0.152 0.085 10.4 0.173 0.103 12.3 0.234 0.148 17.3 0.422 0.269 21.7 0.656 0.382 25.2 0.892 0.503 27.2 1.015 0.635

CABLE + CONNECTOR can be supplied ready for connection

19

Additional cable types upon request.

CONTROL 700 – 600 V Unshielded continuous bending hi-flex PUR control cables Up to 7 million motion cycles!

Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Outer jacket: Jacket color:

KS-PUR

black

Technical Data Temperature range: Minimum bend radius while moved:

– 30 to + 90 °C

Core insulation KS-PP bundled stranding (> 8 cores)

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 300/500 V, according to UL 600 V

Outer jacket KS-PUR valley-sealed extruded hi-flex design extremely abrasion- resistant

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Jacket color black ozone-resistant UV-resistant

20

Type selection CONTROL 700 – 600 V – unshielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45391 45392 45393 45396 45400 45401 45402 45412 45421 45422 45423 45425 45429 45431 45434 45436 45441 45442 45443 45445 45446 45449 45451 45454 45477 45480 45497 45498

2 x 0.5 2 3 G 0.5 2 4 G 0.5 2 7 G 0.5 2 12 G 0.5 2 15 G 0.5 2 16 G 0.5 2 36 G 0.5 2 3 G 0.75 2 4 G 0.75 2 5 G 0.75 2 7 G 0.75 2 12 G 0.75 2 18 G 0.75 2 25 G 0.75 2 36 G 0.75 2

20 / 2c 20 / 3c 20 / 4c 20 / 7c 20 / 12c 20 / 15c 20 / 16c 20 / 36c 19 / 3c 19 / 4c 19 / 5c 19 / 7c 19 / 12c 19 / 18c 19 / 25c 19 / 36c 18 / 3c 18 / 4c 18 / 5c 18 / 7c 18 / 8c 18 / 12c 18 / 18c 18 / 25c 16 / 7c 16 / 12c 14 / 18c 14 / 25c

5.0 0.031 0.010 5.3 0.038 0.014 5.7 0.045 0.020 7.5 0.078 0.035 10.3 0.137 0.060 11.3 0.161 0.072 11.6 0.177 0.077 17.1 0.375 0.198 5.8 0.045 0.023 6.4 0.057 0.031 7.0 0.070 0.038 8.3 0.096 0.053 11.3 0.164 0.096 13.9 0.241 0.146 15.8 0.328 0.209 19.6 0.481 0.270 6.2 0.056 0.029 6.8 0.069 0.044 7.4 0.084 0.048 9.0 0.118 0.070 9.7 0.135 0.077 11.9 0.197 0.125 14.6 0.286 0.210 16.9 0.400 0.302 10.8 0.169 0.105 13.7 0.269 0.195 21.8 0.653 0.450 24.0 0.866 0.625

3 G 1 2 4 G 1 2 5 G 1 2 7 G 1 2 8 G 1 2

12 G 1 2 18 G 1 2 25 G 1 2 7 G 1.5 2 12 G 1.5 2 18 G 2.5 2 25 G 2.5 2

CABLE + CONNECTOR can be supplied ready for connection

21

Additional cable types upon request.

CONTROL 700 C – 600 V Shielded continuous bending hi-flex PUR control cables Up to 7 million motion cycles!

Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment  monitoring, measuring and control cables  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

Core insulation KS-PP bundled stranding (> 8 cores)

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Inner jacket KS-TPE valley-sealed, pressure extruded, hi-flex design

Shielding:

coverage nom. 85 %

Outer jacket: Jacket color: Inner jacket:

KS-PUR

black

KS-TPE

Technical Data Temperature range: Minimum bend radius while moved:

Overall shield continuous bending hi-flex, tin-plated copper braiding for smallest bend radii

– 30 to + 90 °C

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 300/500 V, according to UL 600 V

Outer jacket KS-TPE pressure extruded hi-flex design extremely abrasion-resistant

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Jacket color black ozone-resistant UV-resistant

22

Type selection CONTROL 700 C – 600 V – shielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45701 45702 45703 45705 45709 45712 45715 45721 45722 45723 45725 45729 45732 45735 45741 45742 45743 45745 45749 45752 45755

(3 G 0.5 2 ) (4 G 0.5 2 ) (5 G 0.5 2 ) (7 G 0.5 2 ) (12 G 0.5 2 ) (18 G 0.5 2 ) (25 G 0.5 2 ) (3 G 0.75 2 ) (4 G 0.75 2 ) (5 G 0.75 2 ) (7 G 0.75 2 ) (12 G 0.75 2 ) (18 G 0.75 2 ) (25 G 0.75 2 )

(20 / 3c) (20 / 4c) (20 / 5c) (20 / 7c) (20 / 12c) (20 / 18c) (20 / 25c) (19 / 3c) (19 / 4c) (19 / 5c) (19 / 7c) (19 / 12c) (19 / 18c) (19 / 25c) (18 / 3c) (18 / 4c) (18 / 5c) (18 / 7c) (18 / 12c) (18 / 18c) (18 / 25c)

7.1 0.073 0.036 7.5 0.081 0.042 8.0 0.095 0.048 9.3 0.125 0.064 12.1 0.199 0.109 14.5 0.274 0.167 16.6 0.364 0.212 7.8 0.085 0.048 8.4 0.103 0.055 9.0 0.119 0.066 10.4 0.152 0.087 13.5 0.242 0.147 15.9 0.328 0.222 19.0 0.482 0.293 8.3 0.102 0.059 9.0 0.120 0.070 9.6 0.137 0.084 11.3 0.181 0.106 14.3 0.281 0.174 17.8 0.496 0.240 20.8 0.585 0.332

(3 G 1 2 ) (4 G 1 2 ) (5 G 1 2 ) (7 G 1 2 ) (12 G 1 2 ) (18 G 1 2 ) (25 G 1 2 )

CABLE + CONNECTOR can be supplied ready for connection

23

Additional cable types upon request.

POWER 400 – 1 kV Unshielded continuous bending hi-flex PVC power cables Up to 4 million motion cycles!

Up to 50 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  medium to heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Outer jacket: Jacket color:

KS-PVC

black (according to DESINA)

Technical Data Temperature range: Minimum bend radius while moved:

– 5 to + 80 °C

Core insulation KS-PP bundled stranding (> 8 cores)

KR min ≥ 7.5 x Ø

v max supported:

5 m/s 3 m/s

v max gliding:

a max :

20 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PVC valley-sealed extruded hi-flex design high abrasion-resistant

Jacket color black ozone-resistant UV-resistant

24

Type selection POWER 400 – 1 kV – unshielded core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45200 45201 45202 45203 45205 45209 45211 45212 45214 45221 45222 45223 45225 45229 45231 45234 45242 45243 45245 45252 45253 45254 45262 45263 45272 45282 45292 45302 45312

2 x 1.5 2 3 G 1.5 2 4 G 1.5 2 5 G 1.5 2 7 G 1.5 2 12 G 1.5 2 18 G 1.5 2 20 G 1.5 2 25 G 1.5 2 3 G 2.5 2 4 G 2.5 2 5 G 2.5 2 7 G 2.5 2 12 G 2.5 2 18 G 2.5 2 25 G 2.5 2

16 / 2c 16 / 3c 16 / 4c 16 / 5c 16 / 7c 16 / 12c 16 / 18c 16 / 20c 16 / 25c 14 / 3c 14 / 4c 14 / 5c 14 / 7c 14 / 12c 14 / 18c 14 / 25c 12 / 4c 12 / 5c 12 / 7c 10 / 4c 10 / 5c 10 / 7c

6.5 0.060 0.031 6.9 0.073 0.045 7.9 0.097 0.060 9.1 0.125 0.072 10.8 0.170 0.105 14.5 0.295 0.180 18.0 0.437 0.270 18.9 0.496 0.303 20.9 0.597 0.405 8.9 0.122 0.075 9.7 0.152 0.100 10.8 0.185 0.125 12.5 0.244 0.168 17.7 0.457 0.300 22.2 0.677 0.450 24.8 0.906 0.625 11.5 0.237 0.160 12.8 0.288 0.200 14.8 0.397 0.280 13.5 0.357 0.240 14.8 0.433 0.288 17.7 0.604 0.420 16.5 0.523 0.400 18.1 0.632 0.480 20.8 0.877 0.640 25.8 1.294 1.000 29.8 1.763 1.400 34.4 2.470 1.910 40.6 3.493 2.700

4 G 4 2 5 G 4 2 7 G 4 2 4 G 6 2 5 G 6 2 7 G 6 2

4 G 10 2 5 G 10 2 4 G 16 2 4 G 25 2 4 G 35 2 4 G 50 2 4 G 70 2

8 / 4c 8 / 5c 6 / 4c 4 / 4c 2 / 4c 1 / 4c 0 / 4c

CABLE + CONNECTOR can be supplied ready for connection

25

Additional cable types upon request.

POWER 400 C – 1 kV Shielded continuous bending hi-flex PVC power cables Up to 4 million motion cycles!

Up to 50 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  medium to heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Core insulation KS-PP bundled stranding (> 8 cores)

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Inner jacket KS-PVC valley-sealed, pressure extruded, hi-flex design

Core stranding:

Shielding:

coverage nom. 83 %

Outer jacket: Jacket color: Inner jacket:

KS-PVC

black

KS-PVC

Technical Data Temperature range: Minimum bend radius while moved:

Overall shield continuous bending hi-flex, tin-plated copper braiding for smallest bend radii

– 5 to + 80 °C

KR min ≥ 7.5 x Ø

v max supported:

5 m/s 3 m/s

v max gliding:

a max :

20 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Outer jacket KS-PVC pressure extruded hi-flex design high abrasion-resistant

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Jacket color black ozone-resistant UV-resistant

26

Type selection POWER 400 C – 1 kV – shielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

47202 47222 47223 47225 47242 47245 47252 47262 47272 47273 47282 47292

(4 G 1.5 2 ) (4 G 2.5 2 ) (5 G 2.5 2 ) (7 G 2.5 2 ) (4 G 4 2 ) (7 G 4 2 ) (4 G 6 2 ) (4 G 10 2 ) (4 G 16 2 ) (5 G 16 2 ) (4 G 25 2 ) (4 G 35 2 )

(16 / 4c) (14 / 4c) (14 / 5c) (14 / 7c) (12 / 4c) (12 / 7c) (10 / 4c) (8 / 4c) (6 / 4c) (6 / 5c) (4 / 4c) (2 / 4c)

10.0 0.159 0.104 11.8 0.224 0.148 12.9 0.264 0.171 15.1 0.356 0.235 13.7 0.325 0.209 17.4 0.523 0.360 16.1 0.449 0.307 19.6 0.690 0.520 24.0 1.062 0.746 27.3 1.327 0.904 29.2 1.566 1.163 34.0 2.129 1.667

CABLE + CONNECTOR can be supplied ready for connection

27

Additional cable types upon request.

POWER 700 – 1 kV Unshielded continuous bending hi-flex PUR power cables Up to 7 million motion cycles!

Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Core stranding:

Outer jacket: Jacket color:

KS-PUR

black (according to DESINA)

Technical Data Temperature range: Minimum bend radius while moved:

– 30 to + 90 °C

Core insulation KS-PP bundled stranding (> 8 cores)

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PUR valley-sealed extruded hi-flex design extremely abrasion-resistant

Jacket color black ozone-resistant UV-resistant

28

Type selection POWER 700 – 1 kV – unshielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45500 45501 45502 45503 45505 45509 45511 45514 45516 45520 45521 45522 45523 45525 45529 45531 45534 45536 45540 45541 45542 45544 45543 45551 45552 45553 45555 45562 45563 45565 45566 45568 45569 45570 45571 45560 45572 45573 45574

2 x 1.5 2 3 G 1.5 2 4 G 1.5 2 5 G 1.5 2 7 G 1.5 2 12 G 1.5 2 18 G 1.5 2 25 G 1.5 2 36 G 1.5 2 2 x 2.5 2 3 G 2.5 2 4 G 2.5 2 5 G 2.5 2 7 G 2.5 2 12 G 2.5 2 18 G 2.5 2 25 G 2.5 2 36 G 2.5 2

16 / 2c 16 / 3c 16 / 4c 16 / 5c 16 / 7c 16 / 12c 16 / 18c 16 / 25c 16 / 36c 14 / 2c 14 / 3c 14 / 4c 14 / 5c 14 / 7c 14 / 12c 14 / 18c 14 / 25c 14 / 36c 12 / 2c 12 / 3c 12 / 4c 12 / 5c 12 / 7c 10 / 3c 10 / 4c 10 / 5c 10 / 7c

7.5 0.071 0.031 7.7 0.084 0.045 8.4 0.105 0.058 9.1 0.125 0.072 10.8 0.171 0.105 14.5 0.294 0.195 18.0 0.447 0.270 20.9 0.596 0.405 26.2 0.894 0.540 8.4 0.107 0.050 8.9 0.122 0.075 9.7 0.151 0.108 10.8 0.185 0.125 12.7 0.254 0.175 17.7 0.456 0.300 22.2 0.676 0.450 24.8 0.904 0.625 30.0 1.265 0.900 9.9 0.147 0.080 10.6 0.182 0.120 11.5 0.226 0.154 12.9 0.274 0.240 15.3 0.395 0.269 12.2 0.259 0.173 13.5 0.330 0.240 15.1 0.410 0.288 18.2 0.577 0.403 16.9 0.537 0.384 18.9 0.669 0.500 21.0 0.842 0.640 23.7 1.054 0.800 25.8 1.292 1.000 28.8 1.599 1.200 26.6 1.361 1.008 29.8 1.760 1.344 33.4 2.187 1.750 34.4 2.471 1.920 40.6 3.493 2.700 45.1 4.481 3.800

2 x 4 2 3 G 4 2 4 G 4 2 5 G 4 2 7 G 4 2 3 G 6 2 4 G 6 2 5 G 6 2 7 G 6 2

4 G 10 2 5 G 10 2 4 G 16 2 5 G 16 2 4 G 25 2 5 G 25 2 3 G 35 2 4 G 35 2 5 G 35 2 4 G 50 2 4 G 70 2 4 G 95 2

8 / 4c 8 / 5c 6 / 4c 6 / 5c 4 / 4c 5 / 4c 2 / 3c 2 / 4c 2 / 5c 1 / 4c

2 / 0 / 4c 3 / 0 / 4c

CABLE + CONNECTOR can be supplied ready for connection

29

Additional cable types upon request.

POWER ONE 700 – 1 kV Unshielded continuous bending hi-flex PUR single-core cables Up to 7 million motion cycles! Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Core insulation: Core stranding:

KS-PUR

single-core

Outer jacket: Jacket color:

KS-PUR

black (according to DESINA)

Technical Data Temperature range: Minimum bend radius while moved:

– 40 to + 90 °C

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Core insulation KS-PUR wire bundles in short pitches

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PUR pressure extruded hi-flex design extremely abrasion-resistant

Jacket color black ozone-resistant UV-resistant

30

Type selection POWER ONE 700 – 1 kV – unshielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45575 45576 45577 45578 45579 45580 45581 45582 45583 45584 45585 45586 45587 45588 45589 45590 45591 45592 45593 45594 45595 45596 45597 45598

1 x 0.25 2 1 x 0.34 2 1 x 0.5 2 1 x 0.75 2 1 x 1.0 2 1 x 1.5 2 1 x 2.5 2

23 / 1c 22 / 1c 20 / 1c 19 / 1c 18 / 1c 16 / 1c 14 / 1c 12 / 1c 10 / 1c

4.05 0.018 0.002 4.15 0.019 0.003 4.25 0.021 0.005 4.65 0.026 0.007 4.85 0.029 0.010 5.4 0.037 0.014 6.2 0.053 0.025 6.8 0.072 0.040 7.4 0.094 0.060 8.6 0.141 0.100 9.7 0.201 0.154 11.3 0.293 0.240 13.3 0.406 0.350 15.7 0.577 0.500 17.5 0.802 0.700 19.5 1.008 0.950 21.4 1.268 1.200 24.2 1.595 1.500 26.6 1.949 1.850 30.2 2.537 2.304 34.4 3.160 2.880 40.2 4.096 3.800 42.8 5.262 5.000 49.9 7.405 6.680

1 x 4 2 1 x 6 2

1 x 10 2 1 x 16 2 1 x 25 2 1 x 35 2 1 x 50 2 1 x 70 2 1 x 95 2 1 x 120 2 1 x 150 2 1 x 185 2 1 x 240 2 1 x 300 2 1 x 400 2 1 x 500 2 1 x 700 2

8 / 1c 6 / 1c 4 / 1c 2 / 1c 1 / 1c

2 / 0 / 1c 3 / 0 / 1c 4 / 0 / 1c

250 MCM / 1c 350 MCM / 1c 400 MCM / 1c 500 MCM / 1c 800 MCM / 1c 1000 MCM / 1c 1380 MCM / 1c

CABLE + CONNECTOR can be supplied ready for connection

31

Additional cable types upon request.

POWER ONE 700 PE Unshielded, continuous bending highly-flexible PUR single-core cables with PE core identification

Up to 7 million motion cycles!

Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Core insulation:

KS-PUR

Core identification:

green/yellow single-core

Core stranding: Outer jacket:

KS-PUR

Jacket color:

black

Technical Data Temperature range: Minimum bend radius while moved:

– 40 to + 90 °C

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Core insulation KS-PUR wire bundles in short pitches

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Outer jacket KS-PUR pressure extruded hi-flex design extremely abrasion-resistant

Jacket color black ozone-resistant UV-resistant

32

Type selection POWER ONE 700 PE – unshielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

47580 47581 47582 47583 47584 47585 47586 47587 47588 47589 47590

1 G 1.5 2 1 G 2.5 2

16 / 1c 14 / 1c 12 / 1c 10 / 1c

5.4 0.037 0.015 6.2 0.053 0.025 6.8 0.072 0.040 7.4 0.094 0.060 8.6 0.141 0.100 9.7 0.201 0.154 11.3 0.293 0.240 13.3 0.406 0.350 15.7 0.577 0.500 17.5 0.802 0.700 19.5 1.008 0.950

1 G 4 2 1 G 6 2

1 G 10 2 1 G 16 2 1 G 25 2 1 G 35 2 1 G 50 2 1 G 70 2 1 G 95 2

8 / 1c 6 / 1c 4 / 1c 2 / 1c 0 / 1c

3 / 0 / 1c 4 / 0 / 1c

CABLE + CONNECTOR can be supplied ready for connection

33

Additional cable types upon request.

POWER 700 C – 1 kV Shielded continuous bending hi-flex PUR power cables Up to 7 million motion cycles!

Up to 500 m travel length!

TSUBAKI KABELSCHLEPP

Developed for  systems engineering and mechanical engineering  crane and conveyor equipment

 power and supply cable  extremely heavy loads

Properties  oil-resistant  UV-resistant  RoHS-conform  halogen-free

 CFC-free

 silicone-free

 flame-retardant  ozone-resistant

Core insulation KS-PP bundled stranding (> 8 cores)

Design Conductor:

finely stranded conductors class 6 of bare copper wires in an optimized hi-flex design

Center element: Core insulation:

type-dependent

KS-PP

Core identification:

black with white numbers, protective conductor green/yellow conductor cores bundled in short pitches with minimal torsion (> 8 cores) conductor cores layered in short pitches with minimal torsion (≤ 8 cores)

Inner jacket KS-TPE valley-sealed, pressure extruded, hi-flex design

Core stranding:

Shielding:

coverage nom. 85 %

Outer jacket: Jacket color: Inner jacket:

KS-PUR

black

KS-TPE

Technical Data Temperature range: Minimum bend radius while moved:

Overall shield continuous bending hi-flex, tin-plated copper braiding for smallest bend radii

– 30 to + 90 °C

KR min ≥ 7.5 x Ø

v max supported:

20 m/s

v max gliding:

5 m/s

a max :

50 m/s 2

Insulation resistance:

≥ 30 MΩ x km

Rated voltage:

according to VDE 0.6/1 kV according to UL 1 kV

Outer jacket KS-PUR pressure extruded, hi-flex design, extremely abrasion-resistant

Approvals: UL, cUL, based on VDE varying parameters possible – please contact us

Jacket color black ozone-resistant UV-resistant

34

Type selection POWER 700 C – 1 kV – shielded

core number x nominal-cross-section in mm 2

conductor cross section AWG (approximate values)

part number

max OD in mm

weight kg/m

Cu index kg/m

45760 45761 45762 45763 45765 45769 45772 45775 45777 45778 45780 45781 45783 45785 45787 45789 45790 45791 45801 45802 45803 45804 45812 45805 45806 45807 45808 45809 45810 45811

(2 x 1.5 2 ) (3 G 1.5 2 ) (4 G 1.5 2 ) (5 G 1.5 2 ) (7 G 1.5 2 ) (12 G 1.5 2 ) (18 G 1.5 2 ) (25 G 1.5 2 ) (36 G 1.5 2 ) (49 G 1.5 2 ) (3 G 2.5 2 ) (4 G 2.5 2 ) (5 G 2.5 2 ) (7 G 2.5 2 ) (12 G 2.5 2 ) (18 G 2.5 2 ) (20 G 2.5 2 ) (25 G 2.5 2 ) (4 G 4 2 ) (4 G 6 2 ) (4 G 10 2 ) (4 G 16 2 ) (5 G 16 2 ) (4 G 25 2 ) (4 G 35 2 ) (4 G 50 2 ) (4 G 70 2 ) (4 G 95 2 ) (4 G 120 2 ) (4 G 150 2 )

(16 / 2c) (16 / 3c) (16 / 4c) (16 / 5c) (16 / 7c) (16 / 12c) (16 / 18c) (16 / 25c) (16 / 36c) (16 / 49c) (14 / 3c) (14 / 4c) (14 / 5c) (14 / 7c) (14 / 12c) (14 / 18c) (14 / 20c) (14 / 25c) (12 / 4c) (10 / 4c)

9.1 0.114 0.064 9.7 0.134 0.075 10.5 0.161 0.089 11.2 0.183 0.108 12.7 0.235 0.148 17.3 0.420 0.264 21.7 0.716 0.362 25.2 0.852 0.564 30.0 1.170 0.698 35.9 1.633 0.950 11.0 0.179 0.110 11.8 0.216 0.142 12.9 0.254 0.170 15.1 0.365 0.268 21.6 0.648 0.421 26.2 0.919 0.607 26.8 1.003 0.621 28.8 1.176 0.765 13.7 0.313 0.211 16.1 0.432 0.298 19.6 0.666 0.526 24.6 1.100 0.781 27.7 1.368 0.904 29.2 1.516 1.145 34.0 2.060 1.667 38.9 2.833 2.306 45.6 3.974 3.045 50.5 5.056 4.060 55.9 6.424 5.128 62.5 7.783 6.525

(8 / 4c) (6 / 4c) (6 / 5c) (4 / 4c) (2 / 4c) (1 / 4c)

(2 / 0 / 4c) (3 / 0 / 4c) (4 / 0 / 4c)

(250 MCM / 0 / 4c)

CABLE + CONNECTOR can be supplied ready for connection

35

Additional cable types upon request.

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