Machine Tool Brochure

CABLE CARRIER SYSTEMS TRAXLINE ® CABLES FOR MOTION TOTALTRAX ® COMPLETE TURN-KEY CARRIER SYSTEMS GUIDEWAY PROTECTION SYSTEMS CONVEYOR SYSTEMS

ENERGY AND SIGNALS

Cable Carrier Systems made of plastic Cable Carrier Systems made of steel Cable Carrier Systems for 3D movements TRAXLINE Cables for Motion TOTALTRAX Complete Systems – Ready-to-install

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS see page 4

STANDARD applications

ADVANCED applications

EXTREME applications

Application examples see page 16

3D applications

TRAXLINE Cables for Motion

TOTALTRAX Ready-to-install

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

STANDARD applications Solid plastic cable and hose carrier systems with fixed chain widths Reliable cable and hose carrier systems with simple designs for standard applications. Due to its vast range of various carrier types and designs, TSUBAKI KABELSCHLEPP can offer reliable and cost-efficient solutions such as extremely compact designs, types with non-opening or opening crossbars for fast and easy cable installation, as well as tube style options for superior protection from chips and other debris.

M ounting brackets with integrated strain relief R eplaceable glide shoes for extending system life

R obust, double stroke system for long unsupported lengths Types with non-opening, single-part chain link design Chain links made of plastic V ertical and horizontal divider options separate and organize cables

O uter noise dampening elements

Inside space is gentle on the cables – no interfering edges V ery fast and easy cable installa- tion by simply pressing in of the cables Types with openable crossbars – for easy cable installation O ptional designs covered on one side or on both sides with plastic cover system Types with detachable crossbars U niversal mounting brackets (UMB) with integrated strain relief comb

Example of cross section

Sub-division

Height

Width

Load

Travel path

Travel speed

Acceleration

simple

4.6 – 44 mm

6 – 250 mm

up to 10 kg/m

up to 150 m

up to 10 m/s

up to 50 m/s 2

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

MONO Cable carriers with simple design for standard applications

UNIFLEX Advanced Light, quiet standard track for a wide range of applications

10 19

20 44

6 40

25 250

Noise-optimized for quiet operation Designs with inward or outward opening or non-opening crossbars available Crossbars fast and easy to open due to ball joint hinge mechanism Dividers movable or fixed in place Long unsupported lengths Various cavity partitioning options for the cables

Simple single piece chain links design with either non-opening or hinged opening crossbars Simple and quick assembly

Compact design for operation in tight spaces Mounting brackets with integrated strain relief

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS STANDARD applications

TKA55*

IP54 getestet & bescheinigt tested & attested TÜV NORD

TKA Series Chip-tight right to the end

*Refers to type TKA55 with Bi 50 – 175.

Splash- and dustproof – in more than 300 sizes The enclosed cable and hose carrier TKA55 was specifically developed for use in environments with contamination from chips and dirt. The design effectively prevents the ingress of foreign bodies into the cable space and provides reliable protection of the cables, up to the protection class IP54 – tested and attested by the TÜV Nord (German Technical Inspection Authority, North).* The geometry of the chain links of the TKA series and the 3-fold, encapsulated stroke system enables extensive

unsupported length and high torsional rigidity. Integra- ted gliding surfaces also predestine them for long travel lengths. Easy to open cover provides secure hold, even under severe mechanical stresses, e.g. when used with hydraulic cables. The TKA45, TKA38 and TKA30 types were developed modeled on the TKA55. There is a total of more than 300 versions available with inner widths of 15 to 175 mm and inner heights of 20.5 to 45 mm.

Versions available opening inwards or outwards

Cover system also in the connection area

Fixable dividers with arresting cams

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

STANDARD applications

TKA Series Chip-tight right to the end

Secure cover attachment even under severe stresses (e.g. due to hydraulic cables) D esigns with inward or outward opening covers Cable-friendly interior space wit- hout sharp edges Cover completely detachable on one side Q uick and easy opening from any vantage point C onnecting pieces with optional strain relief D ividers and height separation for cables C hain links made of glass fiber-reinforced plastic

C over sheet for universal mounting bracket Integrated noise damping system Pin and bore connection and stroke system covered completely

Example of cross section

Travel path unsupported

Travel path gliding

Pitch

Height

Width

Load

Travel speed

Acceleration

up to 150 m

30.5 – 55.5 mm

15 – 175 mm

up to 10 kg/m up to 6 m

up to 9 m/s

up to 45 m/s 2

20.5 – 45 mm

The assigned values are average values. Depending on the specific application,the maximum values may differ significantly. For detailed information please contact us.

Splash- and dustproof – in more than 300 sizes Impermeability against chips, excellent cable protection also in the connection area TKA55: IP54 tested and attested (TÜV NORD) On request, also in special material with protection against hot chips up to 850 °C Quick routing of the cables, easy to open

Inner or outer opening variants available Extensive unsupported length due to 3-fold stroke system Integrated gliding surfaces for gliding arrangements Suppressed against vibration and noise using an internal damping system High torsional rigidity

TKA30

TKA38

TKA45

TKA55

hi 20.5 mm

hi 26 mm

hi 36 mm

hi 45 mm

6 inside widths 15 – 65 mm

6 inside widths 25 – 130 mm

5 inside widths 50 – 150 mm

6 inside widths 50 – 175 mm

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

ADVANCED applications Cable and hose carrier systems with variable chain widths

With more than 50,000 design options, ranging from easy-to-open/snap-open or bolted-on frame stay systems to cavity extender systems guiding large vacuum hoses to enclosed tube frame stay systems that provide superior protection from dirt and debris. We offer the ideal solution to fit any application. As an example, cable carriers with linkless design can ope- rate at extreme speeds. Numerous frame stay options allow even the most complex cable configurations to be safely and effciently partitioned within the carrier cavity.

C-Profile strain relief elements M inimized hinge wear due to the “life extending 2 disc princi- ple“

Replaceable glide shoes

Extremely robust due to heavy- duty link plate/sideband design

V ast selection of cavity partitioning options

Aluminum frame stays available in 1 mm width increments Plastic covers available in 8 or 16 mm width increments C rossbars can be quickly opened on the inside or outside radius for easy cable installation Plastic crossbars available in 4, 8 or 16 mm width increments A luminum covers available in 1 mm width increments A luminum frame stays with ball joint hinge mechanism U niversal mounting brackets (UMB)

Example of cross section

Sub-division

Height

Width

Load

Travel path

Travel speed

Acceleration

complex

19 – 108 mm

25 – 1000 mm

up to 65 kg/m

up to 350 m

up to 40 m/s

up to 300 m/s 2

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

MASTER Series Quiet and weight-optimized carriers

M Series / MT Series Robust and versatile design

QUANTUM Light, quiet, low-vibration

33 80

19 87

28 72

50 800

25 800

28 600

Various separation options Large selection of frame stay systems Ideal for fast, gliding applications; replaceable glide shoes made of highly wear-resistant special plastic material Plastic or aluminum covers available

Suitable for clean room environments Allows for high acceleration and high travel speeds Long service life – no link pins to wear out Linkless design: sidebands made of extruded material

Light design with weight-optimized sideband construction Excellent ratio of inside to outside height Customized bend radii are available Plastic covers available

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

EXTREME applications Steel/stainless steel cable carrier systems – solutions for extreme applications Lubricant-free cable and hose carrier systems made of steel or stainless steel for applications in extreme environments. Steel and stainless steel carrier systems are the carrier of choice for operation in extreme heat or the harshest environments. We offer various carrier types and designs ranging from compact style to super-sized carriers. Custo- mized cavity partitioning as well as aluminum cover systems provide optimum cable protection even under heavy mechanical loads/stress.

Link design with special bolts for long service life V arious cable separation options D ividers made of plastic or steel A luminum cover available in custom 1 mm width increments V arious custom crossbar options available in 1 mm width incre- ments Extremely robust sidebands; zinc plated or made of stainless steel

A ll steel cable carriers are lubri- cant-free V ariety of mounting bracket options available

Example of cross section

Sub-division

Height

Width

Load

Travel path

Travel speed

Acceleration

complex

24 – 370 mm

26 – 1500 mm

up to 600 kg/m

up to 25 m

up to 10 m/s

up to 20 m/s 2

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

LS/LSX Series Cost-effective, light-weight steel chains

S/SX Series Extremely robust and heavy-duty steel chains

31 370

100 600

70 1500

Improved dynamic characteristics due to weight-optimized design Long unsupported lengths for small to medium additional loads Cover with steel band for optimum cable protection available on request

Extremely robust and heavy-duty steel chains for large mechanical loads and harsh environmental conditions Very long unsupported lengths even for heavy additional loads Various types in a variety of dimensions available Aluminum cover available for maximum protection of the cables

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

3D applications ROBOTRAX System – Cable and hose carrier systems for 3D movements

ROBOTRAX – cable and hose carrier system for robotic applications – is safe and gentle on the cables. Downtimes are reduced to a minimum. The open-style design allows for fast and easy installation and inspection of cables and hoses once installed. The ROBOTRAX series offers a vast assortment of accessories to perfectly fit the carrier system to the individual application. Solutions include accessories for impact protection, shock and vibra- tion dampening, and heat sleeves for optimum cable protection.

Steel wire for transmission of extremely large tensile forces Protective covers or heat shields made of various materials are available for a diverse range of environmental conditions Quick-opening mounting brackets easily attach any link of the ROBOTRAX system to any mounting point on the robot Fast cable installation by simply pressing the cables into the carrier system‘s cavity partitions: no threading through is required Special plastic material for long service life

Example of cross section

Sub-division

Height

Width

several

10 – 31 mm

27 – 64 mm

The assigned values are average values. Depending on the specific application, the maximum values may differ significantly. For detailed information please contact us.

ROBOTRAX System LineFix saddly-type clamps for strain relief

PULL-BACK-UNIT – PBU

PROTECTOR

More Information: call: 800-443-4216 or visit: ustsubaki.com Rapid, repetitive movements of relatively long cable carrier systems in large operating envelopes, con- stantly hitting the robot arm, are to blame for redu- cing the service life of the carrier and installed cables. This can lead to a failure of the overall robotic system with expensive downtime and production outages. By using the PULL-BACK UNIT, the service life of the cable carrier and cables is significantly extended and downtimes are kept to a minimum.

For secure and gentle cable installation. Multilayer strain relief with double and triple clamps available. Multiple systems can also be mounted one behind the other.

The service life of the cable carriers and cables is significantly reduced through impact when moving quickly and in large operating areas. The PROTECTOR protects the cable carrier from agressive impact, excessive abrasion and premature wear and, simultaneously, provides limiting of the smallest bend radius. Down times are minimized. The complete cable carrier does not need to be replaced, just the PROTECTOR.

ENERGY AND SIGNALS

A1 / A3

Our cable ranges meet the highest quality standards. With the TRAXLINE range, we offer cables which are cost-effective and extremely durable. A key factor is their tested and proven operational reliability, which meets all applicable standards. Competent, objective-driven systems consultation and global on-site service are both part of what we consider an on-going commitment to the technical and commercial optimization. We deliver stock cables with no minimum quantities, each cut-to-length without extra cutting costs.

Properties:* n oil-resistant n hi-flex design

F6 * some properties are type-depen- dent; please contact us.

A2 / A4 n halogen-free

n CFC-free

n silicone-free

n UV-resistant/UV-stable

n flame-retardant n ozone-resistant

n RoHS-conform n metermarked

A1 / A3 A1 / A3

TRAXLINE CAT.5E / CAT.6 700 CD Double-shielded continuous bending hi-flex CAT.5E / CAT.6 PUR cable

A1 / A3

A2 / A4 A2 / A4

C1 / C2 / C3 / C4

A2 / A4

Approvals: cURus, based on VDE Varying parameters possible – please contact us B1 B1

Conductor: extremely fine stranded con- ductors of bare copper wires in an optimized hi-flex design

C5 / C6 Overall double-shielding continuous bending hi-flex, tin-plated copper braiding Coverage: approx. 90 % and foil shield A1 / A3

v max unsupp.: 3 m/s v max gliding: 3 m/s a max : 5 m/s 2 Insulation resis- tance: ≥ 10 MΩ x km

Shielding: coverage 85 % Outer jacket: KS-PUR

Temperature range moved: – 30 up to + 80 °C Minimum bend radius moved: KR min ≥ 10 x Ø

A1 / A3 Core insulation KS-PP/TPE concentrically stranded F7 F7

A2 / A4 Outer jacket KS-PUR pressure extruded

C1 / C2 / C3 / C4 C1 / C2 / C3 / C4

D1 / D2 / D3

hi-flex design, UV-resistant extremely abrasion-resistant C1 / C2 / C3 / C4 F8

F10

A2 / A4

TRAXLINE System S 700 C Shielded continuous bending hi-flex PUR signal cables

C5 / C6 C5 / C6

B1 F9

E1 / E2

C5 / C6

F11 F7

F12

A1 / A3

D1 / D2 / D3 D1 / D2 / D3

E1 / E2 Approvals: cURus, based on VDE Varying parameters possible – please contact us E1 / E2

F1 / F4 Overall shield continuous bending hi-flex, tin-plated copper braiding A1 / A3 for smallest bend radius Coverage: approx. 80 % E3 C1 / C2 / C3 / C4 A2 / A4

Conductor: extra-fine wire conductor made from bare or tin-plated copper wires, design- optimized for maximum flexu - ral strength

v max unsupp.: 5 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 10 MΩ x km

Shielding: coverage 80/85 % (type- dependent) Outer jacket: KS-PUR

Temperature range moved: – 35 up to + 90 °C Minimum bend radius moved: KR min ≥ 7.5 x Ø

C1 / C2 / C3 / C4

F10

D1 / D2 / D3 Core insulation KS-PP/TPE hybrid stranded F10

G1 F8

F10

A2 / A4

F2 / F3

C5 / C6

A2 / A4 Outer jacket KS-PUR pressure extruded C5 / C6

F11 Element shield continuous bending hi-flex, E1 / E2

F9 F12

F11

F12

hi-flex design, UV-resistant extremely abrasion-resistant B1

in-plated braided copper shield with the option of foil shield F11 F5 B1 F5

A1 / A3 A1 / A3

F12

TRAXLINE Profibus 700 C Shielded continuous bending hi-flex Profibus PUR cables

F1 / F4

D1 / D2 / D3 A1 / A3

F1 / F4

F10

B1 D1 / D2 / D3

G1 F1 / F4

A2 / A4 A2 / A4

F10

F6 C1 / C2 / C3 / C4

C1 / C2 / C3 / C4

G1 F8

F2 / F3

A2 / A4

F2 / F3

E1 / E2

F2 / F3

Approvals: cURus, based on VDE Varying parameters possible – please contact us B1 B1

Conductor: extremely fine stranded con- ductors of bare copper wires in an optimized hi-flex design

G2 Outer jacket KS-PUR pressure extruded hi-flex design, extremely abrasion-resistant F12 C1 / C2 / C3 / C4 E1 / E2 Overall shield continuous bending hi-flex, tin-plated copper braiding Coverage: approx. 90 % and foil shield C5 / C6 F1 / F4 D1 / D2 / D3 A2 / A4 C5 / C6 A1 / A3 E3 A1 / A3 A2 / A4

v max unsupp.: 3,5 m/s v max gliding: 2 m/s a max : 10 m/s 2 Insulation resis- tance: ≥ 10 MΩ x km

Shielding: coverage 85 % Outer jacket: KS-PUR

Temperature range moved: – 20 up to + 70 °C Minimum bend radius moved: KR min ≥ 15 x Ø

F11

F7 Core insulation KS-PP/TPE concentrically stranded B1 C5 / C6 F7

F11 F5

F12

F9 F5

F1 / F4

F2 / F3 Inner jacket KS-PP/TPE valley-sealed, pressure extruded hi-flex design D1 / D2 / D3 F8 F8 C1 / C2 / C3 / C4

C1 / C2 / C3 / C4 C1 / C2 / C3 / C4

G1 F6

F10

F10 F6

C5 / C6 TRAXLINE System M 700 C Shielded continuous bending hi-flex PUR motor/servo drive cables

F2 / F3

D1 / D2 / D3

C5 / C6

F10

E1 / E2

C5 / C6

F11 F7

F11 F9

F12

E1 / E2

E1 / E2 Approvals: cURus, based on VDE Varying parameters possible – please contact us E1 / E2

Conductor: finely stranded conductors of bare copper wires in an optimized hi-flex design

F1 / F4 Overall shield continuous bending hi-flex, tin-plated copper braiding C1 / C2 / C3 / C4 G2 for smallest bend radius Coverage: approx. 80 % C1 / C2 / C3 / C4 E3 A1 / A3

v max unsupp.: 5 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 10 MΩ x km

Shielding: coverage 80/85 % (type- dependent) Outer jacket: KS-PUR

Temperature range moved: – 35 up to + 90 °C

D1 / D2 / D3 D1 / D2 / D3

F1 / F4

F10 Core insulation KS-PP/TPE hybrid stranded F10 D1 / D2 / D3

F11 F8

F12

G1 F8 F5

G1 F10

Minimum bend radius moved: ≤ 16 mm 2 : KR min ≥ 7.5 x Ø ≥ 25 mm 2 : KR min ≥ 7.5 x Ø

F1 / F4 F2 / F3

F2 / F3

C5 / C6

F11 Element shield continuous bending hi-flex, in-plated braided copper shield with the option of foil shield F11 F12 F11 E1 / E2 F12

C5 / C6 A2 / A4 Outer jacket KS-PUR pressure extruded

hi-flex design, UV-resistant, extremely abrasion-resistant

F12

F2 / F3

F1 / F4

D1 / D2 / D3

C1 / C2 / C3 / C4

ENERGY AND SIGNALS

C5 / C6

TRAXLINE Power ONE 700 PE Unshielded, continuous bending highly-flexible PUR single-core cables with PE core identification

A1 / A3

D1 / D2 / D3

F10

A2 / A4

Approvals: cURus, based on VDE Varying parameters possible – please contact us F11

Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design

v max unsupp.: 20 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 100 MΩ x km F1 / F4 E1 / E2

Outer jacket: KS-PUR

Temperature range moved: – 35 up to + 90 °C Minimum bend radius moved: KR min ≥ 7.5 x Ø

A1 / A3 F12 Core insulation KS-PUR wire bundles in short pitches A1 / A3

Jacket colour black ozone-resistant, UV-resistant B1 B1

A2 / A4 Outer jacket KS-PUR pressure extruded, hi-flex design, extremely abrasion-resistant G2 A2 / A4

C1 / C2 / C3 / C4

A1 / A3

F2 / F3

TRAXLINE Data 700 TPi C Shielded continuous bending hi-flex PUR data cables

C5 / C6

A2 / A4

C1 / C2 / C3 / C4

Approvals: cURus, based on VDE Varying parameters possible – please contact us A1 / A3 A2 / A4

Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design

v max unsupp.: 20 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 30 MΩ x km

Shielding: coverage nom. 85 % Outer jacket: KS-PUR

Temperature range moved: – 35 up to + 90 °C Minimum bend radius moved: KR min ≥ 7.5 x Ø

D1 / D2 / D3 Inner jacket KS-TPE valley-sealed, pressure extruded hi-flex design D1 / D2 / D3 A1 / A3

F5 Core insulation KS-PP stranded in pairs B1 A1 / A3

F10

F7 F5

F10

C5 / C6 A1 / A3

C5 / C6

F6 Overall shield continuous bending hi-flex, tin-plated copper braiding for smallest bend radius C1 / C2 / C3 / C4 A2 / A4 A2 / A4

E1 / E2 Outer jacket KS-PUR pressure extruded hi-flex design, extremely abrasion-resistant E1 / E2 A2 / A4

F8 F6

F11 F6

F12

F11

F12

D1 / D2 / D3

F10

F7 C5 / C6 Jacket colour black ozone-resistant UV-resistant B1

F1 / F4

F10

F1 / F4

F9 F7

G1 F7

G1 F5

A1 / A3

E1 / E2

TRAXLINE Control 700 600 V Unshielded continuous bending hi-flex PUR control cables

F2 / F3

E1 / E2

F11

F12

F2 / F3

C1 / C2 / C3 / C4

D1 / D2 / D3 C1 / C2 / C3 / C4

C1 / C2 / C3 / C4

F11

F12

F10

A2 / A4

C1 / C2 / C3 / C4

F1 / F4 A1 / A3

F5 F8

F1 / F4

C5 / C6

E1 / E2 C5 / C6

C5 / C6

Approvals: cURus, based on VDE Varying parameters possible – please contact us

Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design

v max unsupp.: 20 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 30 MΩ x km

Outer jacket: KS-PP

Temperature range moved: – 35 up to + 90 °C Minimum bend radius moved: KR min ≥ 7.5 x Ø

G2 Outer jacket KS-PUR valley-sealed extruded, hi-flex design, extremely abrasion- resistant F12 A1 / A3 B1

G1 F9

F2 / F3 Core insulation KS-PP bundled stranding (> 8 cores) A2 / A4 C5 / C6 F2 / F3

F11

F5 F7

F6 F9

D1 / D2 / D3

F1 / F4 D1 / D2 / D3

D1 / D2 / D3

F10

Jacket colour black ozone-resistant UV-resistant B1 D1 / D2 / D3

F10

A2 / A4 C1 / C2 / C3 / C4

F6 F8

F7 F10

F2 / F3 E1 / E2

E1 / E2

TRAXLINE Power 700 C 1 kV Shielded continuous bending hi-flex PUR power cables

E1 / E2

F11

F12 F11 F5

C5 / C6

C1 / C2 / C3 / C4 E1 / E2 A1 / A3

F12

F11 F7 F9

F12

F11

F12

F1 / F4

A1 / A3 Inner jacket KS-TPE valley-sealed, pressure extruded, hi-flex design F1 / F4 G2 C1 / C2 / C3 / C4 D1 / D2 / D3

G1 F1 / F4 A2 / A4 C5 / C6

G1 F6

F5 G1 F8 F10

F2 / F3

Approvals: cURus, based on VDE Varying parameters possible – please contact us

Conductor: conductors class 6 of bare copper wires in an optimized hi-flex design

v max unsupp.: 20 m/s v max gliding: 5 m/s a max : 50 m/s 2 Insulation resis- tance: ≥ 30 MΩ x km

Shielding: coverage nom. 85 % Outer jacket: KS-TPE

Temperature range moved: – 35 up to + 90 °C Minimum bend radius moved: KR min ≥ 7.5 x Ø

A2 / A4 Outer jacket KS-PUR pressure extruded hi-flex design, extremely abrasion-resistant C5 / C6 E1 / E2

D1 / D2 / D3 Core insulation KS-PP bundled stranding (> 8 cores) B1 F2 / F3

F10

F11

F12

E1 / E2 Overall shield continuous bending, hi-flex, tin-plated, copper braiding for smallest bend radius C1 / C2 / C3 / C4

B1 Jacket colour black ozone-resistant, UV-resistant D1 / D2 / D3 F1 / F4

F10

F11

F12

E1 / E2 F2 / F3

C1 / C2 / C3 / C4

F1 / F4 C5 / C6

ENERGY AND SIGNALS

Cut costs with TOTALTRAX complete cable carrier systems

Use our know-how. Working closely with you, our experienced system specialists can provide pre-sale support, including planning and design services, through post sales service and support. Only one contact person for the complete system. All components match each other perfectly, including your cable carriers, electrical cables, hydraulic and pneumatic hoses as well as connectors. You’ll receive the com- plete system in one delivery, with a guarantee certificate if desired – in short: TOTALTRAX. Reduce your storage costs for cable and hose carriers, cables, and connectors with TOTAL- TRAX. We supply all components Just-In- Time to your production facility or directly to the installation site.

Consulting Planning Design Cable carriers Power & control cables Complete guarantee Everything from a single source:

Hydraulic hoses Pneumatic hoses Plug-and-socket connectors Assemply plates Complete assembly of all components

NOTE!

Harnessed cables according to all OEM We manufacture KABELSCHLEPP cables according to OEM specifications, suitable for all drive controls which consist of signal and power cables and/or extension cables.

any cable length available delivery minimum: 1 unit

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

Cut costs with TOTALTRAX complete cable carrier systems

We help you . . .

Advice on planning Support in the design phase Only one contact person for the complete system including all of the individual components Complete delivery from a single source Only one supplier – one purchase order and one item number

All components match each other perfectly Guarantee certificate available upon request

. . . to cut your costs! Goods receiving inspections for all individual components are no longer required Expensive technical personnel and special tools are no longer required Shorter assembly times No hidden costs, e.g. cables being cut to excessive lengths etc.

Less captive capital with almost no inventory On-time delivery directly to your production site

Cable Carrier Configurator

Online configuration tool for cable carrier systems Using TSUBAKI KABELSCHLEPP OnlineEngineer , in just a few clicks of the mouse you can quickly select and configure the optimal TSUBAKI KABELSCHLEPP cable carrier system for your application. Just input the parameters of your application and the OnlineEngineer will automatically calculate the TSUBAKI KABELSCHLEPP cable carrier system with the optimal price/performance ratio ! Alternatively, you can follow easy step-by-step menus and individually design your desired cable carrier system. Finally, if you already know which TSUBAKI KABELSCHLEPP cable carrier systems you would like to use, just enter the order specifications and you will receive all applicable information by mouse click. Since any and all functions can be combined, the specification data needs to be entered only once. A corresponding 2D drawing or 3D model of your carrier can be immediately downloaded.

Save time with our 2D & 3D drawing library available online

Our 2D and 3D CAD drawings simplify the job for your design engineers. You can find the data for our cable carriers in the CADENAS component libraries. TSUBAKI KABELSCHLEPP provides free drawing libra- ries. Once selected, CAD data can be saved or exported in a wide range of formats for import into your CAD system. Can’t find what you are looking for, please contact us.

More Information: call: 800-443-4216 or visit: ustsubaki.com

Application examples Decades of application experience in hundreds of market segments, with thousands of product combinations has resulted in new many tailor-made and user oriented solutions for our customers. ENERGY AND SIGNALS

Plastic cable carriers on a roll neck milling machine.

TKA Series cable carrier system on a machining center.

Plastic cable carrier on a CNC-machining center.

MASTER LT Series cable carriers on a tube end processing machine.

More Information: call: 800-443-4216 or visit: ustsubaki.com

ENERGY AND SIGNALS

ROBOTRAX, K Series and M Series cable carriers on a laser cutting machine.

M Series cable carrier on a high-performance machining center.

QUANTUM cable carrier system on a handling system.

Plastic cable carriers on an automatic window frame setting station.

More Information: call: 800-443-4216 or visit: ustsubaki.com

Guideway Protection Systems Telescopic covers Link apron covers Way wipers Conical spring covers Bellows Protective devices

CABLE CARRIER SYSTEMS Cable carriers made of steel and plastic QUANTUM cable and hose carrier system PROTUM cable and hose carrier system ROBOTRAX cable and hose carrier system TRAXLINE Cables for Motion Continuous bending hi-flex cables for cable carriers TOTALTRAX complete turn-key carrier systems Pre-assembled cables

Conveyor Systems Hinged belt conveyors Scraper conveyors Belt conveyors

Corporate Headquarters U.S. Tsubaki Power Transmission, LLC 301 E. Marquardt Drive Wheeling, IL 60090 Tel: (800) 323-7790 www.ustsubaki.com Tel: (800) 323-7790 Fax: (947) 459-9515 www.ustsubaki.com

Cable & Hose Carrier Division 7100 W. Marcia Rd 7100 W. Marcia Road

1010 Edgewater Drive Sandusky, OH 44870 Tel: (800) 537-6140 Conveyor and Construcon Chain Division Conveyor & Construction Sandusky, OH 44870

Roller Chain Division 821 Main Street Holyoke, MA 01040 Tel: (800) 323-7790

Sprocket Manufacturing Mississauga, Ontario Tel: (800) 323-7790

Milwaukee, WI 53223 Tel: (800) 443-4216 Fax: (414) 354-1900

Fax: (419) 626-5194

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