solutions for steel mills
Heavy-duty heat resistant lubrication-free
Only with energy can you get things moving.
KABELSCHLEPP is a long standing global player in the field of cable and hose carrier systems. The story of our success began in 1954 with the invention of the steel cable carrier. A world market has since grown out of our idea and we have continued to set the standard in the market with our innovative solutions. Our cable carrier systems can be found in use worldwide, ranging from standard applications like machine tools, cranes, car-wash systems and medical and laboratory technologies, to more complex applications such as industrial robots, offshore oil rigs and even aerospace. Alongside a comprehensive selection of standard solutions, which are immediately available ex-stock from our warehouse, we can also offer customized solutions developed specifically to meet your individual needs.
Always the right cable carrier – made of steel or plastic – available in standard widths or customized to the exact mm to fit any application. As a total solution provider, KABELSCHLEPP can also supply fully harnessed systems with cables and connectors pre-installed.
The original from the inventor of the cable carrier
KABELSCHLEPP + TSUBAKI = MORE
KABELSCHLEPP is now integrated into the Tsubaki Group and made responsible for managing the worldwide cable carrier systems business. For more than 40 years, both companies have been close cooperative partners.
With this integration, we will leverage our successful business relationship in one strategic enterprise.
MORE Product Solutions An expanded product portfolio of TSUBAKI products and KABELSCHLEPP cable carrier systems. MORE Innovations A combined global R&D with even more resources ensures a quicker response to our customers‘ needs. MORE Regional Service A combined TSUBAKI and KABELSCHLEPP sales force provides added local support. KABELSCHLEPP products are now also available through the TSUBAKI network of distributors.
MORE Global Support A unified global sales and support network that extends to over 70 countries around the world, providing service and support when and where you need it most. MORE Value Together we will continue to prove our reputation as one of the industry’s “Best Value“ suppliers.
Quality Management KABELSCHLEPP has implemented a Quality Management System in accordance with several standards such as EN ISO 9001:2008. Selected products are tested and certified by renowned third-party institutions.
PROVEN WORLD-CLASS QUALITY KabelSchlepp America, Inc. KabelTrax LLC
ISO 9001:2008
ISO/TS-16949
Hi-flex cables – perfect for use in cable carriers Durable, reliable, cost-effective
The KABELSCHLEPP cable family of continuous-flex cables has been specially developed for optimal use in dynamic cable and hose carriers. KABELSCHLEPP cables are distinguished by their high reliability and performance at low costs, as
well as their long service life, even in outdoor use such as port crane applications that require long travel lengths and high travel speeds, placing high demands on power and control cables.
n PVC/PUR control cables n PUR BUS / coax/ LWL cables n PVC/PUR motor cables
n PUR data cables n PUR system cables
Online configuration tool for cable carrier systems Using KABELSCHLEPP OnlineEngineer , in just a few clicks of the mouse you can quickly select and configure the optimal KABELSCHLEPP cable carrier system for your application. Just input the parameters of your application and the OnlineEngineer will automatically calculate the Kabelschlepp cable carrier system with the optimal price/performance ratio! Alternatively, you can follow easy step-by-step menus and individually design your desired cable carrier system. Finally, if you already know which KABELSCHLEPP cable carrier systems you would like to use, just enter the order specifications and you will receive all applicable information by mouse click. Since any and all functions can be combined, the specification data need only be entered once. A corresponding 2D drawing or 3D model of your carrier can be immediately downloaded.
Our 2D and 3D CAD drawings simplify the job for your design engineers. You can find the data for our cable carriers in the CADENAS component libraries. KABELSCHLEPP provides free drawing libraries. Once selected, CAD data can be saved or exported in a wide range of formats for import into your CAD system. Can’t find what you are looking for, please contact us. Save time with our 2D & 3D drawing library available online
Cut costs with TOTALTRAX complete cable carrier systems TOTALTRAX Complete Systems Our experienced system specialists provide pre-sale support, including planning and design services through to post sales service and support. Only one contact person for the complete system. All components match each other perfectly, including your cable carriers, electrical cables, hydraulic and pneumatic hoses as well as connectors. We supply all components Just-In-Time to your production facility or directly to the installation site.
n Power & control cables n Complete guarantee n Consulting n Planning n Design n Cable carriers Everything from a single source: n Hydraulic hoses n Pneumatic hoses
One contact person + One order + One delivery + Guaranteed quality
n Plug-and-socket connectors n Assembly plates n Complete assembly of all components
= TOTALTRAX Complete System
Heavy-duty. Heat resistant. lubrication-free. solutions for steel mills
KABelsCHlePP develops customized solutions for steel works and rolling mills. our decades of experience from hundreds of realized projects with diverse demands on our cable carrier systems, lead to new custom and application-specific solutions for our customers. our specialists will support you from the planning and design stage through onsite installation and start-up of the tested complete system.
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the material choice depends on your application every application presents different demands of the cable carrier system.
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to deliver a system that is a perfect fit to the application, KabelscHlePP produces cable carrier systems in several different materials. according to the application, either full-plastic, hybrid (sideband made of plastic and stays made of aluminum) or steel/stainless steel cable carriers can be installed.
stAnDArD applications
cable carriers with variable chain widths ADVAnCeD applications
sub-division
Height
Width
load
solid plastic cable carriers with fixed chain widths
economically priced solutions for standard applications types with fixed or openable crossbars Many types available immediately ex-stock worldwide fast and easy cable installation ideal for short travel paths and high travel speeds
aluminum frame stays available in custom widths to the exact millimeter Plastic frame stays available in 4, 8, 16 mm width increments Quick and easy opening to the inside or outside radius
simple
4,6 – 44 mm
6 – 250 mm
up to 10 kg/m
travel path
travel speed
Acceleration
available in light, heavy-duty or linkless series an ideal solution for demanding applications
up to 150 m
up to 10 m/s
up to 50 m/s 2
example of cross section
for more detailed product information please visit our webseite at kabelschlepp.com or contact us. We are happy to assist you! toll-free: (800) 443-4216
typical application areas of cable carrier systems: 1 Blast furnaces
– turning devices – tilting devices – lift frames – reversing mechanisms
– crane systems – feeding devices – taphole plugging and drilling machines 2 steel mills – electric furnaces – charging machines
4 Coil transport – reels – scrap feed
– factory trucks – crane systems – converters – forging manipulators 3 rolling mill systems – Mill trains – rolling-mill stands – reversing mills – driver units
– Magnetic conveyors – squaring shears
– coil pusher – coil trucks – coil lift trucks – Walking beams – turntables/turntable equipment – tilting devices – scissor-type lifting tables
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5 Coil stores – turntables
– strip width detection units – Hold-down rollers – Height centering systems – Height and width measuring systems – roller change facilities/trucks
– turning devices – transport systems – lift frames 6 Coil preparation
– squeegee rolls – scrap discharge – Pinch and leveling rolls – strip deflector – reels – blow-off systems – turntables
– squaring shears – splitting systems – side trimming systems
– strapping systems – transport systems – coil feed and discharge systems 7 High rise storage facilities – feed systems – transport systems – aisle stackers 8 strip refinement (pickling plants) – reels – turntables – turntable equipment – tilting devices 9 Packaging lines – transport systems
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– cutting systems – Winding systems – strapping systems
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steel cable carriers – a solution for extreme applications robust design for heavy mechanical loads all steel cable carriers are lubricant-free allow for large additional loads and long unsupported travel lengths ideal for applications in extreme and harshest environments Heat-resistant eXtreme applications
sub-division
Height
Width
load
sub-division
Height
Width
load
complex
19 – 108 mm
25 – 1000 mm
up to 65 kg/m
komplex
24 – 370 mm
26 – 1500 mm
up to 600 kg/m
travel path
travel speed
travel path
travel speed
Acceleration
Acceleration
up to 350 m
up to 40 m/s
up to 300 m/s 2
up to 25 m
up to 10 m/s
up to 20 m/s 2
Aluminum frame stays available in custom widths to the exact millimeter.
Aluminum frame stays available in custom widths to the exact millimeter.
example of cross section
example of cross section
Ideas around the machine Cable Carrier Systems
HI-FLEX Cables Continuous-bending, hi-flex cables for cable carriers TOTALTRAX complete systems Pre-assembled cables
Cable carriers made of steel or plastic QUANTUM cable and hose carrier system VARITRAK cable and hose carrier system ROBOTRAX cable and hose carrier system
NORTH & SOUTH AMERICA
POWER TRANSMISSION Roller Chains Engineering Chains Sprockets power transmission components
KABELSCHLEPP America Division U.S. Tsubaki Power Transmission LLC
For more information on other products available from TSUBAKI, please visit: www.ustsubaki.com
7100 W. Marcia Road, Milwaukee, WI 53223 Ph: (414) 354-1994 Toll-Free: (800) 443-4216 Fax: (414) 354-1900 E-mail: info@kabelschlepp.com kabelschlepp.com
EUROPE
ASIA
TSUBAKIMOTO CHAIN COMPANY 1-1-3 Kannabidai Kyotanabe, Kyoto 610-0380, Japan
KABELSCHLEPP GmbH Daimlerstrasse 2 D-57482 Wenden-Gerlingen Ph: +49 2762 4003-0 Fax: +49 2762 4003-220 E-mail: info@kabelschlepp.de kabelschlepp.de
Ph: +81 774 64-5023 Fax: +81 774 64-5212 E-mail: info@tsubakimoto.com tsubakimoto.com
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