Next Generation Cable Carriers Catalog

THE NEXT GENERATION FOR YOUR APPLICATIONS

QuickTrax EasyTrax UNIFLEX Advanced TKA series

A NEW GENERATION

THE NEXT GENERATION FOR YOUR APPLICATIONS

For more than 60 years Tsubaki KabelSchlepp™ has been developing and providing products to handle industrial cable management needs in the toughest of applications. Such innovation has resulted in industry specific developments of our cable carriers for a variety of industry segments, such as machine tool, port and cranes, medical and laboratory technology, Oil and Gas, industrial robots, and even space travel. One example of our dedication to quality is the UNIFLEX cable carrier line. This product range has proven its level of dependability with millions of carriers currently in operation.

In response to increased customer application demands, we have continuously expanded our product range and are now able to develop new application options with improved features. We are pleased to present the next generation of our cable carriers. With the new UNIFLEX ADVANCED, TKA, and Easytrax and QuickTrax lines added to our product offering, we have once again increased what’s possible with a cable carrier. This increased range of products, with improved features insures that you get the perfect solu- tion for your application in terms of performance, quality, and choice of materials. Like our cable carriers, Tsubaki KabelSchlepp is always in motion.

60 YEARS OF INNOVATIONS AND THOUSANDS OF SUCCESSFUL APPLICATIONS

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SAVINGS Easy handling and fast installation of our prod- ucts will save you time and money.

EXCELLENCE Winner of the IF Product Design Award 2013: the TKA55.

FAST DELIVERY All products are available from stock. It doesn't get any faster than that.

ECO LINK For the active reduction of C0 2 emissions: the Tsubaki environment label.

COMPATIBLE CONNECTION Various connection options feasible.

OPENING VARIANTS For maximum flexibility: six opening variants for any requirement.

TIGHT Keeps dust, chips, and dirt out of your cable carrier. Even protects against water spray.

VARIABLE DIVIDER SYSTEM Movable and fixed dividers – so everything stays in place.

A NEW GENERATION

THE NEXT GENERATION QuickTrax

Inside height 20 mm

Inside widths 15 – 65 mm

Pitch 32 mm

Additional load up to 2 kg/m

Extended self- supporting lengths up to 2 m Travel length gliding up to 80 m

Travel speed up to 10 m/s

Travel acceleration up to 50 m/s 2

FEATURES

Fast and easy cable installation thanks to film hinge lids Extremely low noise due to integrated noise damping Extensive self-supporting length High torsional rigidity

Each chain link consists of two different materials: – Hard cable carrier body made of glass fiber-reinforced material – Bracket with flexible film hinge made of elastic special plastic

Sturdy chain design High fill level possible

Ex-protection

Type

hi [mm]

Bi [mm]

t [mm]

For Ex-protection applications, we offer customized solutions made from solid plastic, hybrid or steel cable carriers, which meet the requirements of the standard (with < 10 5 Ω).

15 – 65

QT0320

ESD

Our proven ESD cable carriers based on nano-technology with carbon tubes easily meet the requirements of the ESD standard (with < 10 9 Ω) in terms of conductivity and resis- tance.

Example of cross section

1 Sturdy two-component design: hard glass fiber-reinforced cable carrier body, flexible film hinge 2 Chain links made of plastic 3 E xtensive self-supporting length

4 Inside space is gentle on the cables – no interfering edges 5 Extremely low noise due to integrated noise damping 6 Quick and easy to open

7 F or inward/outward opening 8 Dividers and height separations for cable separation 9 Single-part end connectors with and without integrated strain relief

INTRODUCTION TO THE NEXT GENERATION – IT COULDN'T BE SIMPLER

Design 030 035 040 045 050 055 060

h i [mm]

B i [mm]

t [mm]

KR [mm]

Type

28 38 48 75 100 125 1

QT0320

20 15 20 25 38 50 65

■

UNIFLEX 0345

20 15 20 25 38 50 65 90

34.5

38 50 75 100 125 150

■

1 On request

New widths from 2015

Designs 030 = Outward hinged-opening and detachable brackets 035 = Outward hinged-opening and lockable brackets 040 = Inward hinged-opening and detachable brackets 045 = Inward hinged-opening and lockable brackets

050 = Covered on one side with internally detachable bracket 055 = Covered on one side with internally lockable bracket 060 = C overed on both sides with internally detachable cover

THE TWO-COMPONENT TECHNOLOGY OF THE QT0320

The two-component technology of the QT0320 combines two seemingly incompatible features: stability and flexibility. Cable carriers need to be extremely sturdy, with extensive self-supporting length. At the same time, cables need to be inserted easily for fast cable laying. The QT0320 meets these

requirements thanks to its innovative design and material combination of a hard cable carrier body made from glass fiber-reinforced material and brackets with a film hinge made from rigid special plastic.

A NEW GENERATION

THE NEXT GENERATION EasyTrax

Inside height 18 mm

Inside widths 15 – 65 mm

Pitch 32 mm

Additional load up to 2 kg/m

Extended self- supporting lengths up to 2 m Travel length gliding up to 80 m

Travel speed up to 10 m/s

Travel acceleration up to 50 m/s 2

FEATURES

Fast cable installation thanks to our swinging film hinge lid Very high fill level due to the bracket pivoting to the side – bracket does not pivot into the cable space

Each chain link consists of two different materials: – Hard cable carrier body made of glass fiber-reinforced material – Bracket with flexible film hinge made of elastic special plastic

Sturdy chain design High torsional rigidity Extensive self-supporting length Extremely low noise due to integrated noise damping

Ex-protection

Type

hi [mm]

Bi [mm]

t [mm]

For Ex-protection applications, we offer customized solutions made from solid plastic, hybrid or steel cable carriers, which meet the requirements of the standard (with < 10 5 Ω).

15 – 65

ET0320

ESD

Our proven ESD cable carriers based on nano-technology with carbon tubes easily meet the requirements of the ESD standard (with < 10 9 Ω) in terms of conductivity and resis- tance.

Example of cross section

1 Sturdy two-component design: hard glass fiber-reinforced cable carrier body, flexible film hinge 2 Chain links made of plastic 3 E xtensive self-supporting length

4 Inside space is gentle on the cables – no interfering edges 5 Extremely low noise due to integrated noise damping 6 F or inward/outward opening

7 Dividers and height separations for cable separation 8 Single-part end connectors with and without integrated strain relief

INTRODUCTION TO THE NEXT GENERATION – IT COULDN'T BE SIMPLER

Design 030 035 040

h i [mm]

B i [mm]

t [mm]

KR [mm]

Type

75 100 125 1

ET0320

15 20 25

38 50 65

28 38 48

■

UNIFLEX 0250

17.5

30 40 50 65 80 25

28 38 45 60 75 100

■

1 On request

New widths from 2015

Designs 030 = Outward hinged-opening and detachable brackets 035 = Outward hinged-opening and lockable brackets 040 = Inward hinged-opening and detachable brackets

THE TWO-COMPONENT TECHNOLOGY OF THE ET0320

The two-component technology of the ET0320 combines two seemingly incompatible features: stability and flexibility. Cable carriers need to be extremely sturdy, with extensive self-supporting length. At the same time, cables need to be inserted easily for fast cable laying. The ET0320 meets these

A NEW GENERATION

THE NEXT GENERATION UNIFLEX Advanced

Inside heights 20 – 44 mm

Inside widths 15 – 250 mm

Pitch 32 – 66.5 mm

Additional load up to 10 kg/m

Extended self- supporting lengths

up to 3.6 m Travel length gliding up to 150 m Travel speed up to 10 m/s

Travel acceleration up to 50 m/s 2

FEATURES

Universal connection options Extensive self-supporting lengths High torsional rigidity Good ratio of inner to outer width Low noise emissions Numerous custom material types for custom applications available Easy assembly

Fast cable installation Assembly tools available

Many possibilities for internal subdivision Optionally with C-rail integrated in the connector Wear surfaces for gliding applications involving long travel lengths

Cross bars with ball joint construc- tion, so cross bars can swing open to either side Strain relief integrated into the end connector Locking vertical dividers available

Ex-protection

Type

hi [mm]

Bi [mm]

t [mm]

For Ex-protection applications, we offer customized solutions made from solid plastic, hybrid or steel cable carriers, which meet the requirements of the standard (with < 10 5 Ω).

20 15– 65 32 26 25 – 103 45.5 38 50 – 200 55.5 44 50 – 250 66.5

UA1320 UA1455 UA1555 UA1665

ESD

Our proven ESD cable carriers based on nano-technology with carbon tubes easily meet the requirements of the ESD standard (with < 10 9 Ω) in terms of conductivity and resis- tance.

Example of cross section

1 Universal Mounting Bracket (UMB) with integratable strain relief comb 2 Designs with inward or outward opening links 3 Extremely fast and easy to open due to ball joint mechanism 4 E xtender bars available 5 Single-part links (design 020)

6 Favorable ratio of inner to outer width 7 Many separation options for the cables 8 Robust, double stroke system for long self-supporting lengths 9 Easy divider fixing 10 Extremely low noise due to internal noise damping

11 Lateral wear surfaces 12 Single-part end connectors with integratable strain relief comb

INTRODUCTION TO THE NEXT GENERATION – IT COULDN'T BE SIMPLER

Design 020 030 035 040 045 050 055 060

h i [mm]

B i [mm]

t [mm]

KR [mm]

Type

■ ■ ■ 7

■ ■ 7

UA1250

17.5

20 30 40 50

25 28 38 45 60 75 100

UNIFLEX 0250 17.5

20 30 40 50 65 80

25 28 38 45 60 75 100

■ ■

32 28 38 48 75 100 125 5

UA1320

20 15 20 25 38 50 65

■

■ ■ ■ ■ ■ 1

UNIFLEX 0345 20 15 20 25 38 50 65 90

34.5

38 50 75 100 125 150

■

■ ■ ■ 7

■ ■ 7

26 25 38 58 78 103 130 6

45.5 52 65 95 125 150 180 200 225 5

UA1455

UNIFLEX 0455 26 25 38 58 78 103 130

45.5 52 65 95 125 150 180 200 225

■ ■ ■ ■ ■ ■ ■

■ ■ ■ 7

■ ■ 7

38 50 75 90 2 100 125 150

55.5 63 80 100 125 160 200 230 4

UA1555

UNIFLEX 0555 38 50 75

100 125 150

55.5 63 80 100 125 160 200 230

■ ■ ■ ■ ■ ■ ■

■ ■ ■ 7

■ ■ 7

UA1665

44 50 75 100 125 50 175 200 225 250 66.5 75 100 120 140 200 250 300

■ ■ ■ ■ ■ ■ ■ 3

UNIFLEX 0665 44 50 75 100 125 150 175 200 225 250 66.5 75 100 120 140 200 250 300

New widths from 2015

045 = Inward hinged-opening and lockable brackets 050 = Covered on one side with internally detachable bracket 055 = Covered on one side with internally lockable bracket 060 = C overed on both sides with internally detachable cover

Designs 020 = Closed frame 030 = Outward hinged-opening and detachable brackets 035 = Outward hinged-opening and lockable brackets 040 = Inward hinged-opening and detachable brackets

1 Except B i 90 2 Only as version 030 3 Up to B i 175 4 B i 50 on request 5 On request

6 As UNIFLEX 0455 still available in B

i 130

7 The pull-out forces of the UNIFLEX Advanced design 030/040 correspond to the UNIFLEX designs 035/045

A NEW GENERATION

THE NEXT GENERATION TKA series

Inside heights 20.5 – 45 mm

Inside widths 15 – 250 mm

Pitch 30.5 – 55.5 mm

TKA55

Additional load up to 10 kg/m

IP54 getestet & bescheinigt tested & attested TÜV NORD

Extended self- supporting lengths up to 6 m Travel length gliding up to 150 m

Travel speed up to 9 m/s

Travel acceleration up to 45 m/s 2

FEATURES

Excellent cable protection in the con- nector area Chipping and dirt-resistant Extensive self-supporting length High torsional rigidity Good ratio of inner to outer width Low noise emissions O ptional: on request, special material

with protection against hot chips up to 850 °C Numerous custom material types for custom applications available Easy assembly Fast cable installation TKA55: IP54 tested and certified Easy-to-open cover with simultane-

ously high retention force on the chain link during operation Measurement scale for easy alignment of the dividers Strain relief can be completely integrated into the mounting bracket (from TKA38)

Ex-protection

Type

hi [mm]

Bi [mm]

t [mm]

For Ex-protection applications, we offer customized solutions made from solid plastic, hybrid or steel cable carriers, which meet the requirements of the standard (with < 10 5 Ω).

20.5 15 – 65 30.5 26 25 – 130 38.5 36 50 – 150 45.5 45 50 – 250 55.5

TKA30 TKA38 TKA45 TKA55

ESD

Our proven ESD cable carriers based on nano-technology with carbon tubes easily meet the requirements of the ESD standard (with < 10 9 Ω) in terms of conductivity and resis- tance.

3 2 1

Example of cross section

1 End connectors with optional strain relief 2 Interior gentle on the cables with no projecting edges 3 Integrated noise damper 4 D ividers and height separation for separating the cables 5 Quick and easy opening from any vantage point

6 Secure cover attachment even under severe stresses (e.g. due to hydraulic lines) 7 Chain links made of glass fiber-reinforced plastic 8 Pin/bore connection and stroke system cov- ered completely 9 Designs with inward or outward opening lids 10 C over completely detachable on one side

11 Cover sheet for universal mounting brackets

INTRODUCTION TO THE NEXT GENERATION – IT COULDN'T BE SIMPLER

Design 030 035 040 045 050 055 060 080

h i [mm]

B i [mm]

t [mm]

KR [mm]

Type

TKA30

20.5 15 20 25 38 50 65

30.5

55 75 95 125 145 180

■ ■

■ ■ ■ ■ ■ 1

UNIFLEX 0345 20 15 20 25 38 50 65 90

34.5 38 50 75 100 125 150

■

TKA38

26 25 38 58 78 103 130

38.5

70 95 120 145 170 195 230

■ ■

UNIFLEX 0455 26 25 38 58 78 103 130

45.5 52 65 95 125 150 180 200 225

■ ■ ■ ■ ■ ■ ■

TKA45

36 50 75 100 125 150

45.5

82 95 125 145 200 230

■ ■

UNIFLEX 0555 38 50 75 100 125 150

55.5 63 80 100 125 160 200 230

■ ■ ■ ■ ■ ■ ■

TKA55

45 50 75 100 125 150 175 200 225 250 55.5

100 120 140 170 195 225 250 300

■ ■

■ ■ ■ ■ ■ ■ ■ 2

UNIFLEX 0665 44 50 75 100 125 150 175 200 225 250 66.5 75 100 120 140

200

250 300

1 Except width 90 2 Up to Bi 175

055 = Covered on one side with internally lockable bracket 060 = C overed on both sides with internally detachable cover 080 = Covered on both sides with externally detachable cover

A NEW GENERATION

CHOOSE ... ... the best possible cable carrier for your requirements. Use the table below to easily decide which cable carrier from the new generation is right for you.

INTRODUCTION TO THE NEXT GENERATION – IT COULDN'T BE SIMPLER

h i [mm]

B i [mm]

t [mm]

Type

UNIFLEX 0250

17.5

20 30 40 50 65 80

UA1250

17.5

20 30 40 50

ET0320

15 20 25 38 50 65

UNIFLEX 0345

15 20 25 38 50 65

34.5

TKA30

20.5 15 20 25 38 50 65

30.5

UA1320

15 20 25 38 50 65

QT0320

15 20 25 38 50 65

UNIFLEX 0455

25 38

58 78

103 130

45.5

TKA38

25 38

58 78

103 130

38.5

103 130 4

UA1455

25 38

58 78

45.5

UNIFLEX 0555

100 125 150

55.5

TKA45

100 125 150

45.5

75 90 5

UA1555

100 125 150

55.5

UNIFLEX 0665

100 125 150 175 200 225 250 66.5

TKA55

100 125 150 175 200 225 250 55.5

UA1665

100 125 150 175 200 225 250 66.5

New widths from 2015

1 The pull-out forces of the UNIFLEX Advanced design 030/040 correspond to the UNIFLEX designs 035/045 2 On request

3 Except B i 90 4 As UNIFLEX 0455 still available in B i 130

5 Only as version 030 6 B i 50 on request 7 Up to B i 175

Design

KR [mm]

020 030 035 040 045 050 055 060 080

28 38 45 60 75 100

■

28 38 45 60 75 100

■

75 100 125 2

28 38 48

■

38 50

75 100 125 150

■

55 75 95 125 145 180

■

75 100 125 2

28 38 48

■

75 100 125 2

28 38 48

■

52 65 95 125 150 180 200 225

■

70 95 120 145 170 195 230

■

52 65 95 125 150 180 200 225 2

■

63 80 100 125 160

200 230

■

82 95 125 145

200 230

■

200 230 6

63 80 100 125 160

■

75 100 120 140

200

250 300

■

100 120 140 170 195 225 250 300

■

75 100 120 140

200

250 300

■

Designs 020 = Closed frame

050 = Covered on one side with internally detachable bracket 055 = Covered on one side with internally lockable bracket 060 = C overed on both sides with internally detachable cover 080 = Covered on both sides with externally detachable cover

030 = Outward hinged-opening and detachable brackets 035 = Outward hinged-opening and lockable brackets 040 = Inward hinged-opening and detachable brackets 045 = Inward hinged-opening and lockable brackets

CABLES FOR CABLE CARRIERS TSUBAKI KABELSCHLEPP cables were developed specifi- cally for use in cable carriers. The reliable, durable yet inex- pensive cables can even be used outdoors under adverse environmental conditions, e.g. in port crane systems which impose stringent demands on motor and control cables due to long travel lengths and high travel speeds.

PVC CONTROL CABLES Cost-effective control cables for standard applications

PUR CONTROL CABLES High-quality control cables for the most sophisticated appli- cations

PVC MOTOR CABLES Robust motor cables for sophis- ticated applications

Temperature:

– 5 to + 80 °C KR min ≥ 7.5 x Ø KR min ≥ 10 x Ø 3.5 – 10 m/s 10 – 20 m/s 2 0.5 2 to 2.5 2

Temperature:

– 35 to + 90 °C

Temperature:

– 5 to + 80 °C

Minimum bending

Minimum bending radius: v max unsupported

radius:

KR min ≥ 7.5 x Ø

v max unsupported

20 m/s 50 m/s

5 m/s

a max :

20 m/s

0.5 2 to 2.5 2

1.5 2 to 70 2

Cross section:

Number of cores:

2 – 36

Number of cores:

2 – 36

Number of cores:

2 – 25

PUR MOTOR CABLES High-quality, robust motor cables for the most sophisti- cated applications

PUR DATA CABLES Super-flexible, continuous bending and robust cables with an inner jacket

PUR BUS/COAXIAL/ LWL CABLES Super-flexible, continuous bending and robust cables

Temperature:

– 35 to + 90 °C

Temperature:

– 35 to + 90 °C

Temperature:

– 30 to + 70 °C

Minimum bending radius: v max unsupported

KR min ≥ 7.5 x Ø

type-dependent

20 m/s 50 m/s

3.5 – 4 m/s

a max :

10 m/s

0.25 2 to 700 2

0.25 2 to 1.5

Cross section:

Number of cores:

1 – 49

Number of cores:

2 – 32

Number of cores:

1 – 12

TRAXLINE ® INFO CENTER With the aid of the TRAXLINE info center, you can find the right cable for your cable carrier system with just a few clicks of the mouse. Simply enter the parameters for your application at traxline.de and find the ideal cable for your requirements.

PUR SYSTEM CABLES High-quality combination cables for sophisticated system appli- cations

Temperature:

– 35 to + 90 °C

Minimum bending radius: v max unsupported

KR min ≥ 7.5 x Ø

6 m/s 8 m/s

a max :

0.14 2 to 50 2

Cross section:

Number of cores:

4 – 16

TOTALTRAX COMPLETE SYSTEMS

REDUCE COSTS WITH TOTALTRAX COMPLETE SYSTEMS

Take advantage of our expertise. Our experienced system spe- cialists work closely together with you and support you from the design and project planning phases all the way up to the installation process. You have just one contact partner for the complete system. All of the components are optimally aligned to one another – cable carriers, electric cables, hydraulic and pneumatic hoses and plug connections. TOTALTRAX means: Complete delivery from a single source – with a guarantee cer- tificate on request. TOTALTRAX will reduce your storage costs for cable carriers, cables and plug connectors. We deliver the complete cable carrier system just-in-time, either directly to your production facilities or to the installation site.

n Motor and control cables n Full guarantee n Consultancy n Planning n Project planning n Cable carriers EVERYTHING FROM A SINGLE SOURCE: n Hydraulic hoses n Pneumatic hoses

n Plug connectors n Assembly plates n Complete assembly of all components

TOTALTRAX – FROM THE PROJECT PLANNING TO THE COMPLETED SYSTEM

One contact partner + One order + One delivery + Guaranteed quality

= TOTALTRAX complete system

GUIDEWAY PROTECTION SYSTEMS Telescopic covers Link apron covers Way wipers Conical spring covers Bellows Protective devices

CABLE CARRIER SYSTEMS Cable carriers made of steel and plastic QUANTUM cable and hose carrier system PROTUM cable and hose carrier system ROBOTRAX cable and hose carrier system

TRAXLINE ® CABLES FOR MOTION Continuous bending Hi-flex cables for cable carriers TOTALTRAX complete turn-key carrier system Pre-assembled cables

CONVEYOR SYSTEMS Hinged belt conveyors Scraper conveyors Belt conveyors

Corporate Headquarters U.S. Tsubaki Power Transmission, LLC 301 E. Marquardt Drive

Roller Chain Division 821 Main Street Holyoke, MA 01040 Tel: (800) 323-7790

Conveyor & Construction Chain Division 1010 Edgewater Drive Sandusky, OH 44870 Tel: (800) 537-6140 Fax: (419) 626-5194

Sprocket Manufacturing Mississauga, Ontario Tel: (800) 323-7790

KabelSchlepp Division 7100 W. Marcia Road Milwaukee, WI 53223 Tel: (800) 443-4216 Fax: (414) 354-1900

Wheeling, IL 60090 Tel: (800) 323-7790 Fax: (947) 459-9515 www.ustsubaki.com

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