TKA Series Chip-Tight Tube Series

TKA55

IP54 tested & attested

TKA SERIES Chip-Tight Tube Series

RATED

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TKA TUBE SERIES

1

2

5

8

9

11

2

Features Excellent cable protection, even at the brackets Chips and dirt-resistant due to smooth surfaces Increased self-supporting length High torsional rigidity Good inside to outer width ratio Low internal noise emissions Optional: Special material with protection against chips up to 850° C Numerous custom material types for custom applications available

Easy assembly Easy cable installation

Easy-to-open cover with simultaneously high retention force on the chain link during operation Measurement scale for easy alignment of the dividers along the cover Strain relief can be completely integrated into connecting element TKA55: IP54 tested & attested

Universal mounting bracket with integrated strain relief elements

Easy-to-open cover from any vantage point, yet securely fastened

3-fold stroke system for increased self-supporting length

Optimized utilization of the interior space; vertical as well as horizontal subdivision possible

1

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Secure cover attachment even under severe stresses (e.g. due to hydraulic cables) D esigns with inward or outward opening covers Cable-friendly interior space without sharp edges Cover completely detachable on one side Q uick and easy opening from any vantage point C onnecting pieces with optional strain relief Dividers and horizontal shelves available C hain links made of glass fibre-reinforced plastic

C over sheet for universal mounting bracket Integrated noise damping system P in and bore connection

1

9

4

10

10

3

11

and stroke system covered completely

2

3

6

4

5

7

6

7

8

Example of cross section

Selection criteria for TKA series Where a tight cable carrier is a necessity Where easy one-sided cover opening from any vantage point is desirable (e.g. for cable inspections)

Where inside subdivision is desirable Where fixed dividers should be available (e.g. for carriers lying on their side)

Where a a long travel gliding cable carrier is required Where the maximum carrier load does not exceed 15kg/m

hi [mm] 20.5

Bi [mm]

t [mm] 30.5

Type

Page

TKA30

15 – 65

3

TKA38

26

25 – 130

38.5

11

TKA45

36

50 – 150

45.5

21

TKA55

45

50 – 175

55.5

31

2

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TUBE SERIES |  TKA30

Pitch 30.5 mm

Height 20.5 mm

Width 15 – 65 mm

Stay variants Stay variant 060 Inside: Quick-to-open cover Stay variant 080 Outside: Quick-to-open cover

3

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TUBE SERIES |  TKA30

Inside heights

Unsupported arrangement

20.5

Inside widths 15 – 65

LS

Lf

LS 2

z

hG

Driver

KR

t

LB

H

Hz

Fixed point

UB

Unsupported length Lf

t = 30.5 mm z = 17 mm/m

LS

Lf

A sag of the cable carrier is technically permissible for extended movement ranges, depending on specific application.

Installation measurements unsupported

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

55

139

164

234

100

75

179

204

297

120

95

219

244

359

140

125

279

304

454

170

145

319

344

516

190

180

389

414

626

225

Note: For order example and notes for ordering, refer to page 40.

4

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TUBE SERIES |  TKA30

Inside heights

Stay variant 060 –  covered on both sides with detachable covers on the inside

20.5

Inside widths 15 – 65

Pitch, inside height and chain link height

Type

t [mm] 30.5

hi [mm] 20.5

hG [mm] 28.5

TKA30.060

Bi

Bk

Inside/outside width and intrinsic chain weight

Bi [mm]

Bk [mm]

qk [kg/m]

Type

15 20 25 38 50 65

TKA30.060 TKA30.060 TKA30.060 TKA30.060 TKA30.060 TKA30.060

28 33 38 51 63 78

0.48 0.51 0.54 0.61 0.67 0.76

5

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TUBE SERIES |  TKA30

Inside heights

Stay variant 080 –  covered on both sides with detachable covers on the outside

20.5

Inside widths 15 – 65

Pitch, inside height and chain link height

t [mm] 30.5

hi [mm] 20.5

hG [mm] 28.5

Type

TKA30.080

Bi

Bk

Inside/outside width and intrinsic chain weight

Type

Bi [mm]

Bk [mm]

qk [kg/m]

15 20 25 38 50 65

TKA30.080 TKA30.080 TKA30.080 TKA30.080 TKA30.080 TKA30.080

28 33 38 51 63 78

0.48 0.51 0.54 0.61 0.67 0.76

6

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TUBE SERIES |  TKA30

Inside heights

Divider systems In the standard version, dividers or the complete divider system (dividers with horizontal shelves instead of height separation) can be moved in the cross section (Version A) .

20.5

For applications with transverse accelerations and where the carrier is side mounted the dividers can be fixed simply by turning them. This causes the arresting cams to engage in the locking profiles of the covers (Version B) .

Inside widths 15 – 65

Moveable divider Version A (standard)

Fixable divider (2 mm grid) Version B

Divider system TS0 without height separation

Version A moveable

Version B fixable

ST [mm]

Wf [mm]

aTL/aTR min [mm]

ax min [mm]

aTL/aTR min [mm]

ax min [mm]

ax grid [mm]

2

7

3.5

7

3.5

8

2

ST

20.5

aTL

ax

aTR

Wf

Bi

7

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TUBE SERIES |  TKA30

Inside heights

Divider system TS1  with continuous height separation made of aluminum

20.5

Inside widths 15 – 65

Version A moveable

Version B fixable

aTL/aTR min [mm]

aTL/aTR min [mm]

aTL/aTR max [mm]

ax min [mm]

ax grid [mm]

ax min [mm]

ST [mm]

Wf [mm]

SH [mm]

2

7

3.5

7

3.5

8

2

2

20

VD1

VD2

VD3

VD23

4.25

4.25

9.25

2

14.25

8

20.5

1

14.25

3

9.25

4.25

4.25

Position of the partition(s) in the divider

ST

aTL

ax

aTR

Wf

Bi

Note: For order example and notes for ordering, refer to page 40.

8

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TUBE SERIES |  TKA30

Inside heights

Universal mounting brackets (UMB) The universal mounting brackets (UMB) are made from plastic and can be mounted from above, below or at the front.

20.5

Inside widths 15 – 65

Ø 4.5

Bi

bA

6

BEF

l1 = 40

 Assembly options

Note: The connecting elements are also available as an option without cover plate. Please state when ordering.

Connection dimensions

Bi [mm]

bA [mm]

BEF [mm]

15 20 25 38 50 65

24 29 34 47 59 74

31 36 41 54 66 81

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40).

MU

Driver

FU

Fixed point

9

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TUBE SERIES |  TKA30

Inside heights

Universal mounting brackets St (UMB) The universal mounting brackets (UMB) are made from zinc plated steel and can be mounted from above, below or at the front.

20.5

Inside widths 15 – 65

Ø 5.5

bA Bi BEF

9

15

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40). Note: The connecting elements are also available as an option with cover plate. Please state when ordering.

l1 = 40

 Assembly options

Connecting elements St

The connecting elements are made from zinc plated steel. Depending on the application the connection type (above or below) can be altered simply by turning them.

 Assembly options

38

Connection dimensions

St (UMB)

St

Bi [mm]

bA [mm]

BEF [mm]

bA [mm]

BEF [mm]

15 20 25 38 50 65

35 40 45 58 70 85

45 50 55 68 80 95

1 6

28 33 38 51 63 78

11 24 36 51

Note: Connecting elements St (UMB) and St provide the same connecting dimensions as the previous model UNIFLEX 060. Order: Please contact us. We will willingly advise you.

10

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TUBE SERIES |  TKA38

Pitch 38.5 mm

Height 26 mm

Width 25 – 130 mm

Stay variants Stay variant 060 Inside: Quick-to-open cover Stay variant 080 Outside: Quick-to-open cover

11

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TUBE SERIES |  TKA38 Unsupported arrangement

Inside heights

26

Inside widths 25 – 130

LS

Lf

LS 2

z

hG

Driver

KR

t

LB

H

Hz

Fixed point

UB

Unsupported length Lf

t = 38.5 mm z = 17 mm/m

LS

Lf

A sag of the cable carrier is technically permissible for extended movement ranges, depending on specific application.

Installation measurements unsupported

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

70 95

176 226 276 326 376 426 496

201 251 301 351 401 451 521

297 375 454 532 611 689 799

127 152 177 202 227 252 287

120 145 170 195 230

Note: For order example and notes for ordering, refer to page 40.

12

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TUBE SERIES |  TKA38

Inside heights

Stay variant 060 –  covered on both sides with detachable covers on the inside

26

Inside widths 25 – 130

Pitch, inside height and chain link height

Type

t [mm] 38.5

hi [mm]

hG [mm]

TKA38.060

26

36

Bi

Bk

Inside/outside width and intrinsic chain weight

Bi [mm]

Bk [mm]

qk [kg/m]

Type

25 38 58 78

41 54 74 94

0.77 0.86 1.00 1.13 1.29 1.47

TKA38.060 TKA38.060 TKA38.060 TKA38.060 TKA38.060 TKA38.060

103 130

119 143

13

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TUBE SERIES |  TKA38

Inside heights

Stay variant 080 –  covered on both sides with detachable covers on the outside

26

Inside widths 25 – 130

Pitch, inside height and chain link height

t [mm] 38.5

hi [mm]

hG [mm]

Type

TKA38.080

26

36

Bi

Bk

Inside/outside width and intrinsic chain weight

Type

Bi [mm]

Bk [mm]

qk [kg/m]

25 38 58 78

41 54 74 94

0.77 0.86 1.00 1.13 1.29 1.47

TKA38.080 TKA38.080 TKA38.080 TKA38.080 TKA38.080 TKA38.080

103 130

119 143

14

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TUBE SERIES |  TKA38

Inside heights

Divider systems In the standard version, dividers or the complete divider system (dividers with horizontal shelves instead of height separation) can be moved in the cross section (Version A) .

26

For applications with transverse accelerations and where the carrier is side mounted the dividers can be fixed simply by turning them. This causes the arresting cams to engage in the locking profiles of the covers (Version B) .

Inside widths 25 – 130

Moveable divider Version A (standard)

Fixable divider (2 mm grid) Version B

Divider system TS0 without height separation

Version A moveable

Version B fixable

ST [mm]

Wf [mm]

aTL/aTR min [mm]

ax min [mm]

aTL/aTR min [mm]

ax min [mm]

ax grid [mm]

2

7

3.5

7

3.5

8

2

ST

26

aTL

ax

aTR

Wf

Bi

15

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TUBE SERIES |  TKA38

Inside heights

Divider system TS1  with continuous height separation made of aluminum

26

Inside widths 25 – 130

Version A moveable

Version B fixable

aTL/aTR min [mm]

aTL/aTR min [mm]

aTL/aTR max [mm]

ax min [mm]

ax grid [mm]

ax min [mm]

ST [mm]

Wf [mm]

SH [mm]

2.0

7

3.5

7

3.5

8

2

2

20

VD1

VD2

VD3

VD23

7

7

12

2

17

8

26

1

17

3

12

7

7

Position of the partition(s) in the divider

ST

aTL

ax

aTR

Wf

Bi

Note: For order example and notes for ordering, refer to page 40.

16

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TUBE SERIES |  TKA38

Inside heights

Universal mounting brackets (UMB) The universal mounting brackets (UMB) are made from plastic and can be mounted from above, below or at the front.

26

Inside widths 25 – 130

Ø 5.2

Bi

bA

10

BEF

l1 = 55

 Assembly options

Note: The connecting elements are also available as an option without cover plate. Please state when ordering.

Connection dimensions

Bi [mm]

bA [mm] 34.5 47.5 67.5 87.5 112.5 139.5

BEF [mm]

25 38 58 78

43 56 76 96

103 130

121 148

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40).

MU

Driver

FU

Fixed point

17

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TUBE SERIES |  TKA38

Inside heights

Plastic strain relief combs on one side The optional strain relief combs allow quick and safe securing of the cables. The strain relief combs are mounted between the UMB brackets, and don‘t require separate screw connections or mounting on a C-rail. When ordering, please state if strain relief combs are required.

26

Inside widths 25 – 130

Bi [mm]

nz

25 38 58 78

2 3 5 7 9

103 130

13

UMB connection piece with optional strain relief comb

Fixing in the UMB

nz = Number of teeth on one side of the comb

18

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TUBE SERIES |  TKA38

Inside heights

Universal mounting brackets St (UMB) The universal mounting brackets (UMB) are made from zinc plated steel and can be mounted from above, from below or at the front.

26

Inside widths 25 – 130

Ø 5.5

bA Bi BEF

10.5

15

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40).

Note: The connecting elements are also available as an option with cover plate. Please state when ordering.

 Assembly options

l1 = 50

Connecting elements St

The connecting elements are made from zinc plated steel. Depending on the application the connection type (above or below) can be altered simply by turning them.

 Assembly options

58

69

The connecting elements St are delivered as standard with strain relief comb made from plastic.

Connection dimensions

St (UMB)

St

St (UMB)

St

Bi [mm]

bA [mm]

BEF [mm]

bA [mm] 11.5 23.5 43.5

BEF [mm]

Bi [mm]

bA [mm]

BEF [mm]

bA [mm]

BEF [mm]

25 38 58

78

45 58 78

55 68 88

42 54

98

108 133

63.5

94

103

123

88.5

119 146

74 Note: Connecting elements St (UMB) and St provide the same connecting dimensions as the previous model UNIFLEX 060. Order: Please contact us. We will willingly advise you. 130 150 160 115.5

19

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Notes

20

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TUBE SERIES |  TKA45

Pitch 45.5 mm

Height 36 mm

Width 50 – 150 mm

Stay variants Stay variant 060 Inside: Quick-to-open cover Stay variant 080 Outside: Quick-to-open cover

21

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TUBE SERIES |  TKA45 Unsupported arrangement

Inside heights

36

Unsupported length Lf

Inside widths 50 – 150

LS

Lf

LS 2

LS

z

Lf

hG

Driver

KR

t

LB

H

Hz

Fixed point

A sag of the cable carrier is technically permissible for extended movement ranges, depending on specific application.

UB

LS max. [m]

t [mm]

z [mm/m]

Dynamics

vmax [m/s] amax [m/s] unsupported gliding unsupported gliding

125

9

3

45

20 45.5

17

Installation measurements unsupported

KR [mm]

H [mm]

Hz [mm]

LB [mm]

UB [mm]

82 95

214 240 300 340 390 450 520

249 275 335 375 425 485 555

348 389 483 546 625 719 814

153 166 196 216 271 301

125 145 170 200 230

Load diagram for unsupported length Lf depending on the additional load

Calculation of the chain length

Chain length Lk

8.0

Lk = Ls + LB 2

6.0

Chain length Lk rounded off to pitch t

4.0

Lf = Ls - t 2 Unsupported length Lf

2.0

0

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unsupported length Lf in m

22

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TUBE SERIES |  TKA45

Inside heights

Stay variant 060 –  covered on both sides with detachable covers on the inside

36

Inside widths 50 – 150

Pitch, inside height and chain link height

Type

t [mm] 45.5

hi [mm]

hG [mm]

TKA45.060

36

50

Bi

Bk

Inside/outside width and intrinsic chain weight

Bi [mm]

Bk [mm]

qk [kg/m]

Type

50 75

66 91

1.34 1.56 1.75 2.05 2.29

TKA45.060 TKA45.060 TKA45.060 TKA45.060 TKA45.060

100 125 150

116 141 166

23

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TUBE SERIES |  TKA45

Inside heights

Stay variant 080 –  covered on both sides with detachable covers on the outside

36

Inside widths 50 – 150

Pitch, inside height and chain link height

t [mm] 45.5

hi [mm]

hG [mm]

Type

TKA45.080

36

50

Bi

Bk

Inside/outside width and intrinsic chain weight

Type

Bi [mm]

Bk [mm]

qk [kg/m]

50 75

66 91

1.34 1.56 1.75 2.05 2.29

TKA45.080 TKA45.080 TKA45.080 TKA45.080 TKA45.080

100 125 150

116 141 166

24

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TUBE SERIES |  TKA45

Inside heights

Divider systems In the standard version, dividers or the complete divider system (dividers with horizontal shelves instead of height separation) can be moved in the cross section (Version A) .

36

For applications with transverse accelerations and where the carrier is side mounted the dividers can be fixed simply by turning them. This causes the arresting cams to engage in the locking profiles of the covers (Version B) .

Inside widths 50 – 150

Moveable divider Version A (standard)

Fixable divider (2 mm grid) Version B

Divider system TS0 without height separation

Version A moveable

Version B fixable

ST [mm]

Wf [mm]

aTL/aTR min [mm]

ax min [mm]

aTL/aTR min [mm]

ax min [mm]

ax grid [mm]

2.5

8

4

8

12

8

2

ST

36

aTL

ax

aTR

Wf

Bi

25

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TUBE SERIES |  TKA45

Inside heights

Divider system TS1  with continuous height separation made of aluminum

36

Inside widths 50 – 150

Version A moveable

Version B fixable

aTL/aTR min [mm]

aTL/aTR min [mm]

aTL/aTR max [mm]

ax min [mm]

ax grid [mm]

ax min [mm]

ST [mm]

Wf [mm]

SH [mm]

2.5

8

4

8

12

8

2

4

40

VD1

VD2

VD3

VD23

9

9

16

2 1 3

23

10

36

23

16

9

9

Position of the partition(s) in the divider

ST

aTL

ax

aTR

Wf

Bi

Note: For order example and notes for ordering, refer to page 40.

26

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TUBE SERIES |  TKA45

Inside heights

Universal mounting brackets (UMB) The universal mounting brackets (UMB) are made from plastic and can be mounted from above, below or at the front.

36

Inside widths 50 – 150

Ø 5.5

bA Bi BEF

12.5

15

l1 = 74

 Assembly options

Note: The connecting elements are also available as an option without cover plate. Please state when ordering.

Connection dimensions

Bi [mm]

bA [mm]

BEF [mm]

50 75

60 85

70 95

100 125 150

110 135 160

120 145 170

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40)

MU

Driver

FU

Fixed point

27

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TUBE SERIES |  TKA45

Inside heights

Both-sided strain relief combs made of plastic The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-rail. When ordering, please state if strain relief combs are required.

36

Inside widths 50 – 150

Bi [mm]

nz

50 75

3 5 7 9

100 125 150

11

Fixing in the UMB

UMB connection piece with optional strain relief comb

nz = Number of teeth on one side of the comb

C-rails for LineFix bracket clamps, SZL strain reliefs and clamps

The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. When ordering, please state if C-rails are required.

UMB with C-rails. The UMB connections have receptacles at the top and bottom for attachment of the C-rail.

Integrated C-rail. 25 x 10 mm, slot width 11 mm, material steel, Item No. 3931

Our LineFix strain reliefs are very well suited for the C-rails (LineFix bow clamps and other strain reliefs).

Note: LineFix strain reliefs can only be used in the connecting elements without cover plate.

C-rail with LineFix strain relief

28

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TUBE SERIES |  TKA45

Inside heights

Universal mounting brackets St (UMB) The universal mounting brackets (UMB) are made from zinc plated steel and can be mounted from above, from below or at the front.

36

Inside widths 50 – 150

Ø 5.5

bA Bi BEF

13.5

20

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40). Note: The connecting elements are also available as an option with cover plate. Please state when ordering.

l1 = 57

Connecting elements St

The connecting elements are made from zinc plated steel. Depending on the application the connection type (above or below) can be altered simply by turning them.

 Assembly options

100.5 85

The connecting elements St are delivered as standard with strain relief comb made from plastic.

Connection dimensions

Universal mounting brackets St (UMB)

Connecting elements St

Bi [mm]

bA [mm]

BEF [mm]

bA [mm]

BEF [mm]

50 75

78 103 128 153 178

90 115 140 165 190

30 55 80

66 91

100 125 150

116 141 166

105 130

Note: Connecting elements St (UMB) and St provide the same connecting dimensions as the previous model UNIFLEX 060. Order: Please contact us. We will willingly advise you.

29

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Notes

30

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Pitch 55.5 mm

Height 45 mm

Width 50 – 175 mm

Stay variants Stay variant 060 Inside: Quick-to-open cover Stay variant 080 Outside: Quick-to-open cover

31

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TUBE SERIES |  TKA55 Unsupported arrangement

Inside heights

45

Unsupported length Lf

LS

Inside widths 50 – 175

Lf

LS 2

LS

z

Lf

hG

Driver

KR

t

LB

H

Hz

Fixed point

A sag of the cable carrier is technically permissible for extended movement ranges, depending on specific application.

UB

LS max. [m]

t [mm]

z [mm/m]

Dynamics

vmax [m/s] amax [m/s] unsupported gliding unsupported gliding

150

8

3

40

15 55.5

17

Installation measurements unsupported

KR [mm] 100 120 140 170 195 225 250 300

H [mm]

Hz [mm]

LB [mm] 425 488 551 645 725 818 896 1211

UB [mm]

264 304 344 414 454 514 564 664

304 344 384 454 494 554 604 704

188 208 228 258 283 313 338 388

Load diagram for unsupported length Lf depending on the additional load

Calculation of the chain length

Chain length Lk Lk = Ls + LB 2

8.0 10.0

Chain length Lk rounded off to pitch t

6.0

4.0

Lf = Ls - t 2 Unsupported length Lf

2.0

0

0

0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unsupported length Lf in m

32

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TUBE SERIES |  TKA55

Inside heights

Stay variant 060 –  covered on both sides with detachable covers on the inside

45

Inside widths 50 – 175

Pitch, inside height and chain link height

Type

t [mm] 55.5

hi [mm]

hG [mm]

TKA55.060

45

64

B i

B k

Inside/outside width and intrinsic chain weight

Bi [mm]

Bk [mm]

qk [kg/m]

Type

50 75

70 95

1.95 2.22 2.51 2.78 3.10 3.46

TKA55.060 TKA55.060 TKA55.060 TKA55.060 TKA55.060 TKA55.060

100 125 150 175

120 145 170 195

33

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TUBE SERIES |  TKA55

Inside heights

Stay variant 080 –  covered on both sides with detachable covers on the outside

45

Inside widths 50 – 175

Pitch, inside height and chain link height

t [mm] 55.5

hi [mm]

hG [mm]

Type

TKA55.080

45

64

Bi

Bk

Inside/outside width and intrinsic chain weight

Type

Bi [mm]

Bk [mm]

qk [kg/m]

50 75

70 95

1.95 2.22 2.51 2.78 3.10 3.46

TKA55.080 TKA55.080 TKA55.080 TKA55.080 TKA55.080 TKA55.080

100 125 150 175

120 145 170 195

34

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TUBE SERIES |  TKA55

Inside heights

Divider systems In the standard version, dividers or the complete divider system (dividers with horizontal shelves instead of height separation) can be moved in the cross section (Version A) .

45

For applications with transverse accelerations and where the carrier is side mounted the dividers can be fixed simply by turning them. This causes the arresting cams to engage in the locking profiles of the covers (Version B) .

Inside widths 50 – 175

Moveable divider Version A (standard)

Fixable divider (2 mm grid) Version B

Divider system TS0 without height separation

Version A moveable

Version B fixable

ST [mm]

Wf [mm]

aTL/aTR min [mm]

ax min [mm]

aTL/aTR min [mm]

ax min [mm]

ax grid [mm]

3

10

45

10

13.5

10

2

ST

45

aTL

ax

aTR

Wf

Bi

35

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TUBE SERIES |  TKA55

Inside heights

Divider system TS1  with continuous height separation made of aluminum

45

Inside widths 50 – 175

Version A moveable

Version B fixable

aTL/aTR min [mm]

aTL/aTR min [mm]

aTL/aTR max [mm]

ax min [mm]

ax grid [mm]

ax min [mm]

ST [mm]

Wf [mm]

SH [mm]

3

10

5

10

13.5

10

2

4

40

VD1

VD2

VD3

VD4

VD5

VD23

6.5

13.5

13.5

4 2 1 3 5

20.5

27.5

34.5

45

10

34.5

27.5

20.5

13.5

13.5

6.5

Position of the partition(s) in the divider

ST

aTL

ax

aTR

Wf

Bi

VD415

VD43

VD45

VD21

VD25

VD15

6.5

6.5

6.5

13.5

13.5

4 2 1 3 5

20.5

10

17

3

24

17

10

10

20.5

13.5

6.5

6.5

6.5

6.5

Position of the partition(s) in the divider

ST

aTL

ax

aTR

Wf

Bi

36

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TUBE SERIES |  TKA55

Inside heights

Universal mounting brackets (UMB) The universal mounting brackets (UMB) are made from plastic and can be mounted from above, below or at the front.

45

Inside widths 50 – 175

Ø 5.5

bA Bi BEF

12.5

15

 Assembly options

Note: The connecting elements are also available as an option without cover plate. Please state when ordering.

l1 = 87

Connection dimensions

Bi [mm]

bA [mm]

BEF [mm]

50 75

63 88

74 99

100 125 150 175

113 138 163 188

124 149 174 199

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type.

MU

Driver

FU

Fixed point

37

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TUBE SERIES |  TKA55

Inside heights

Both-sided strain relief combs made of plastic The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-rail. When ordering, please state if strain relief combs are required.

45

Inside widths 50 – 175

Bi [mm]

nz

50 75

3 5 7 9

100 125 150 175

11 13

Fixing in the UMB

UMB connection piece with optional strain relief comb

nz = Number of teeth on one side of the comb

C-rails for LineFix bracket clamps, SZL strain reliefs and clamps

The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. When ordering, please state if C-rails are required.

UMB with C-rails. The UMB connections have receptacles at the top and bottom for attachment of the C-rail.

Integrated C-rail. 25 x 10 mm, slot width 11 mm, material steel, Item No. 3931

Our LineFix strain reliefs are very well suited for the C-rails (LineFix bow clamps and other strain reliefs).

Note: LineFix strain reliefs can only be used in the connecting elements without cover plate.

C-rail with LineFix strain relief

38

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TUBE SERIES |  TKA55

Inside heights

Universal mounting brackets St (UMB) The universal mounting brackets (UMB) are made from zinc plated steel and can be mounted from above, from below or at the front.

45

Inside widths 50 – 175

Ø 8.5

bA Bi BEF

14.5

20

The connection dimensions for fixed point and driver are identical. When ordering, please specify the connection type (see order key on page 40).

Note: The connecting elements are also available as an option with cover plate. Please state when ordering.

 Assembly options

l1 = 78

Connecting elements St

The connecting elements are made from zinc plated steel. Depending on the application the connection type (above or below) can be altered simply by turning them.

 Assembly options

100.5 85

The connecting elements St are delivered as standard with strain relief comb made from plastic.

Connection dimensions

St (UMB)

St

St (UMB)

St

Bi [mm]

bA [mm]

BEF [mm]

bA [mm]

BEF [mm]

Bi [mm] 125 150

bA [mm]

BEF [mm]

bA [mm]

BEF [mm]

50 75

78

94

30 55 80

70 95

153 178 203

169 194 219

105 130 155

145 170 195

103 128

119 144

100 120 Note: Connecting elements St (UMB) and St provide the same connecting dimensions as the previous model UNIFLEX 060. Order: Please contact us. We will willingly advise you. 175

39

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Ordering

Ordering example cable carrier

Cable carrier

.

.

.

-

TKA45

080

125

140

1110

Type

Stay variant

Bi [mm]

KR [mm]

LK [mm]

Ordering example divider system

Please state the designation of the divider system (TS0, TS1), the version and number of dividers required. When ordering the fixed version (version B), please indicate the position of the dividers (sketch). Where continuous height separations are required (TS1), please

Divider system without height separation

TS0

B

3

.

/

Version

nT

Divider system

Divider system with height separation

also indicate their positions. (e.g. VD23, or add a sketch)

TS1

A

3

VD23

.

/

/

Version

nT

Height separation

Divider system

Ordering example connection elements

Connection

FU

Driver MU

/

Fixed point

Guide channels

Strain relief devices

Cables for cable carrier systems

40

www.ustsubaki.com • 800-443-4216

®

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KabelSchlepp Division 7100 W. Marcia Rd Milwaukee, WI 53223 Tel: (800) 443-4216 Fax: (414) 354-1900 Fax: (414) 354-1900 7100 W. Marcia Rd.

Conveyor and Construcon Chain Division Conveyor and Construction

Roller Chain Division 821 Main Street Holyoke, MA 01040 Tel: (800) 323-7790

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1010 Edgewater Drive Sandusky, OH 44870 Tel: (800) 537-6140 Fax: (419) 626-5194 Sandusky, OH 44870 Tel: (800) 537-6140 Fax: (419) 626-5194

Tel: (800) 323-7790 Fax: (847) 459-9515 www.ustsubaki.com Tel: (800) 323-7790 Fax: (847) 459-9515 www.ustsubaki.com

©2013U.S. Tsubaki Power Transmission, LLC. All Rights Reserved. Printed in U.S.A. 00/00 Rev. 0 L00000 ©2014 U.S. Tsubaki Power Transmission, LLC All Rights Reserved. Printed in U.S.A. 05/14 Rev. 0 L15027

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