Technical Handbook Guide

A member of the TSUBAKI GROUP

Technical Handbook design considerations, tips and helpful information

PACKAGING/SHIPPING

DESIGN

INSTALLATION

MANUFACTURE

In this section:

Pages

DESIGN PROCESS A step-by-step guide toward designing a cable & hose carrier system for your application

STEP 1: Calculate the required cable and hose height ( hi ) and width ( Bi ) clearance requirements for carrier system cavities..........2.04

STEP 2: Select the best carrier type, style and size for your application...........................................................................................2.06

STEP 3: Select the proper carrier system minimum bend radius ( KR ) and applicable drive-arm mounting height ( H ).......................2.08

STEP 4: Summarize and double check your selections. Have you considered everything?...............................................................2.09

STEP 5: Determine the carrier system loop length ( LB ) ....................................................................................................................2.09

STEP 6: Calculate the total carrier system length ( LK ) . ....................................................................................................................2.09

STEP 7: Select mounting bracket style and mounting position........................................................................................................2.10

DESIGN CONSIDERATIONS Use our experience and know-how to your advantage!

SECTION 1: Carrier frame stay system options..........................................................................................................................2.12

SECTION 2: Cable and hose strain-relief systems......................................................................................................................2.13

SECTION 3: Know your cables and their specification details....................................................................................................2.14

SECTION 4: Carrier system placement and operating mode options.........................................................................................2.16

SECTION 5: Material properties of nylon polymer and metallic carrier systems in varying environmental conditions..................2.20

SECTION 6: Support tray and guidance for standard and circular cable and hose carrier system operating modes....................2.25

SECTION 7: Extended travel systems including guide channels, support rollers, rolling carriage systems and more....................2.27

SECTION 8: Things to consider when using high duty-cycle extended travel carrier systems......................................................2.36

SECTION 9: Important points to remember when designing a cable and hose carrier system....................................................2.37

SECTION 10: Proper installation and start-up of cable and hose carrier systems..........................................................................2.39

SECTION 11: Typical causes of cable and hose carrier system failures.........................................................................................2.41

SECTION 12: Proper shipping, transport and storage procedures for cable and hose carrier systems..........................................2.44

SECTION 13: Suggested regular inspection procedures for all carrier systems............................................................................2.45

STEP 8: Placing your order with KabelSchlepp ................................................................................................................................2.46

APPLICATION DATA & QUOTE REQUEST SHEET Let our skilled engineers help you select and order the best system solution for your application .......................................................2.47

Specifications are subject to change without notice. KSA-0810-GC

Need help? 1-800-443-4216 or www.kabelschlepp.com

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