Technical training
Basic Technical Training / V8 2023-05-02
ANNEX 3 - SCENARIO DOCUMENTS: BOLT TENSIONING 1. Documents included in Annex 3: a. GWO Work instructions for Tensioning
b.
GWO Bolt Tensioning Manual (template and example)
c.
GWO PDR
d.
GWO Post-Job Checklist
2. Instructions for Adapting the GWO Bolt Tensioning Manual to Training Facilities
The GWO Bolt Tensioning Manual provided in the following pages is a generic document, with blank spaces for the training provider to fill in. this is to allow for differences in training facilities, bolts, equipment and mock-ups. Therefore, the training provider should fill in the blank spaces with information that matches the specific facilities, bolts, equipment and mock up. The blank spaces to be filled in are marked with red text instructions, and are found in the following sections of the GWO Bolt Tensioning Manual:
a.
4.1 Safety data sheets (SDS) for chemicals
b. 4.3 Labels based on the maintenance/calibration requirements of the tool manufacturers should be placed on the tools being used in a way that participants can judge if a tool is ready for use, an example image of the tool label should be inserted into the work instructions. The label must include:
b.i A calibration due date that can be checked against the date of the course
b.ii A calibration ID number for filling out the checklist
c.
5 To be filled to match the bolts being used in training
d. 6 To be filled out to match the bolts being used, for the purpose of training the Training Provider should also fill out an additional two type of bolts with different lubrication requirements to the bolts being used in training e. Section 7 align the bolt tensioning values in the table to the bolts being used in the training mock-up (remembering that different tensioning values are required for a minimum of two M36 bolts)
f.
Section 8 Marking procedures for training purposes
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